Avery Dennison Power Stacker Manual Download | Manualshive

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User / Service Manual Power Stacker

10/06 Rev.

1.09

33

Part Number : 99297

Designation : CPU board

Part Number : 99295

Designation: Steel

plate

Part Number : A2273

Designation : Round cable

(Adapter cable for connecting the new
board to an old Power Stacker)

Part Number : A2299

Designation : Upgrade-Kit Power Stacker

(A2299 = A2273 + 99297)

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Summary of Contents for Power Stacker

Page 1: ...User Service Manual Power Stacker 10 06 Rev 1 09 1 Manual Power Stacker...

Page 2: ...sensor 9 Adjusting the label width 10 Adjusting the label length 10 Magazine full 11 Information printout parameter 12 Parameter Menu TDI 12 Status printout 13 Status reports 14 ST04 Power stacker fu...

Page 3: ...echnical and other alterations without prior notice The publisher cannot warrant the accuracy of the content of this manual Note Please follow the notes shown in this text it will help to cover all si...

Page 4: ...4 Initiation Unpacking remove packing parts take care of documentation and parts remove option from packaging the option consists out of the power stacker the platform disassembled a cover to protect...

Page 5: ...c part in front has to show to the printer side on the two axles coming out of the cover of the power stacker Move it against the front plate The axles will show around 1 mm out of the platform Then c...

Page 6: ...Move the guiding axle into the guiding holes of the TDI see picture as well move the front plate part of the power stacker into the slot of the TDI Both units have to stay together without any distan...

Page 7: ...ht cover To protect the sensor infra red in the power stacker against normal light a light cover is delivered together with the power stacker If you recognise that light is influencing your power stac...

Page 8: ...User Service Manual Power Stacker 10 06 Rev 1 09 8 Set up mode The power stacker is working separately only the power is used from the TDI...

Page 9: ...first sensor is covered by the platform the power stacker is ready for work If now the second sensor is covered by printed labels the platform is moving down automatically the sensor is becoming free...

Page 10: ...rts of the guiding are used to adjust the guiding to the different sensor 8short label long label Adjusting the label length As the label width the label length has to be adjusted The reason for is th...

Page 11: ...sensed via a micro switch see picture the power stacker stops and as well the printer is stopped witch a message on the display Removing a part of the stack or the complete stack the power stacker is...

Page 12: ...S YPOS SSPD GAP PORT SPOL BMOD BAUD PARI DBIT SBIT HAND PRID EMUL NACH SENS PUNS FMOD OMOD SMOD MMOD EXTR CODE HRES CLCK USMD LREP CSET MEND SCAN SERR DOWN LCLR ADJS MCHK SCHK PCHK FACT SERV NULL HADJ...

Page 13: ...User Service Manual Power Stacker 10 06 Rev 1 09 13 Status printout Are available please use the media necessary for the printout...

Page 14: ...Manual Power Stacker 10 06 Rev 1 09 14 Status reports Following status messages are the most important for the power stacker all other are shown below ST04 Power stacker full Action Remove label partl...

Page 15: ...material end ST 20 EASY PLUG wrong command imedeate ST 06 printhead overheated ST 21 EASY PLUG wrong command between ER and Q ST 07 ribbon end ST 22 EASY PLUG command without ER ST 08 gap not found ST...

Page 16: ...code not found ST 49 ST 35 COLOR PANEL logo does not fit to the card ST 50 no read of scanner ST 36 COLOR PANEL color card not found or programmable ST 51 scanner not programmable system will be lock...

Page 17: ...mmand wrong ST 68 wrong board installed for selected peripherie option ST 83 EASY CARD number of data field to big ST 69 interrupt error system stands ST 84 EASY CARD quantity of variable characters 0...

Page 18: ...GL WAIT HOST INIT DOWN UP LDR EMU SYS SORT LOAD Power OFF printer is switched OFF Image card could not be formatted Scanner was unable to decode the information cover open switch is open the printer i...

Page 19: ...oard micro switch reflex sensor and maybe the stepper motor CPU board The used board in the power stacker is an intelligent board holding a CPU with the necessary program The power stacker is working...

Page 20: ...e power stacker is removed and the wire is removed from the CPU board Reflex Sensor The sensor pairs are glued into the front plate with Loctite and a special part If one of the sensor is defect it ha...

Page 21: ...platform mechanic open lower plate remove nut from thread axle remove platform block open motor screw 2 and remove motor together with axle clean new motor and axle with Aceton glue motor and axle to...

Page 22: ...User Service Manual Power Stacker 10 06 Rev 1 09 22 Diagrams...

Page 23: ...User Service Manual Power Stacker 10 06 Rev 1 09 23 Cable drawings...

Page 24: ...User Service Manual Power Stacker 10 06 Rev 1 09 24...

Page 25: ...User Service Manual Power Stacker 10 06 Rev 1 09 25...

Page 26: ...User Service Manual Power Stacker 10 06 Rev 1 09 26...

Page 27: ...7 MA2 8 VBB2 9 E2 10 MB2 11 MB1 12 E1 13 VBB1 14 MA1 15 VMM1 16 GND 17 GND 18 Phase1 19 VR1 20 C1 21 VCC 22 IC5 PBL3772 D3 BYV27 D4 BYV27 D5 BYV27 D6 BYV27 R11 0R51 R12 0R51 R7 1K R9 1K R8 1R0 0 5W R...

Page 28: ...User Service Manual Power Stacker 10 06 Rev 1 09 28 Component diagram CPU board...

Page 29: ...er Service Manual Power Stacker 10 06 Rev 1 09 29 Spare parts list Part Number 99300 xx 0 C0066 Jumbo Stacker C0826 Power Stacker TDI 1050 Bezeichnung Power Stacker komplett Identification power stack...

Page 30: ...0 Bezeichnung Abstreifer 2 Identification seperator 2 Part Number 99296 xx 0 Bezeichnung Anschlag Identification stopper Part Number 99723 xx 0 C0829 TDI 1050 Bezeichnung ZSB Plattform Identification...

Page 31: ...User Service Manual Power Stacker 10 06 Rev 1 09 31 Part Number 99299 xx 0 C0070 Jumbo Stacker Bezeichnung R ckhaube Identification rear cover...

Page 32: ...mplate assy Part Number 99291 xx 0 Bezeichnung Achse Identification axle Part Number 98211 xx 0 Bezeichnung Reflex Sensor Identification reflex sensor Part Number A2128 Bezeichnung Rundkabel Identific...

Page 33: ...umber 99297 Designation CPU board Part Number 99295 Designation Steel plate Part Number A2273 Designation Round cable Adapter cable for connecting the new board to an old Power Stacker Part Number A22...

Page 34: ...ce Manual Power Stacker 10 06 Rev 1 09 34 Part Number 98280 C0072 Jumbo Stacker Bezeichnung S ule TDI Identification Column TDI Part Number 99176 C0073 Jumbo Stacker Bezeichnung S ule 2 Identification...

Page 35: ...8725 xx 0 Bezeichnung Kugellager Identification gear Part Number 98954 xx 0 Bezeichnung Platte unten Identification lower plate Part Number 98280 xx 0 Bezeichnung S ule Identification guding axle Part...

Page 36: ...chnung ZSB Nabe Identification hub assy Part Number 99293 xx 0 C0827 Power Stacker TDI 1050 Bezeichnung Achse 2 Identification axle 2 Part Number 98240 xx 0 Bezeichnung Geh use Identification cover Pa...

Page 37: ...ification switch with wire Part Number 98846 xx 0 Bezeichnung Griff Identification handle Part Number 99292 xx 0 Bezeichnung ZSB Nabe Identification lever assy Part Number 99388 xx 0 Bezeichnung ZSB D...

Page 38: ...User Service Manual Power Stacker 10 06 Rev 1 09 38 Part Number 98361 xx 0 C0484 Power Stacker TDI 1050 Bezeichnung ZSB Schlitten Identification moving part assy...

Page 39: ...board 19 20 Circuit diagram 27 Component diagram 28 I Index 39 M Magazine full 11 Maintenance and cleaning 19 Micro switch 20 Mount the option to the TDI 6 P Parameter menu TDI 12 Power Stackdr Assemb...

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