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Aventics Marex 3D, Assembly Instructions Manual

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Aventics Marex 3D Assembly Instructions Manual Download Page 17

Maintenance and repair

AVENTICS

 | Marex 3D | R417003106–BDL–001–AA

17

Eng

lish

8

Maintenance and repair

8.1

Cleaning

Cleaning of the 3D Controller is not required.

8.2

Inspection

Connections might loosen after a period of time. Check the 
3D Controller at regular intervals for visible damage and loose 
screws. Refasten the screw connections if necessary. 

NOTICE!

Do not attempt to repair a damaged 3D Controller 

yourself. Replace the 3D Controller in case of visible defects.
Contact Aventics for support if necessary. 

8.3

Maintenance

The 3D Controller does not require maintenance. 

Summary of Contents for Marex 3D

Page 1: ...Assembly instructions R417003106 04 2018 Replaces EN Marex 3D 3D Controller English ...

Page 2: ...ns 8 2 5 General safety instructions 8 2 6 Product and technology related safety messages 9 2 7 Operator s obligations 9 3 General notes regarding property damages and product damages 10 4 Scope of delivery 11 5 Product description 11 5 1 Product identification 13 6 Transport and storage 13 6 1 Product transport 14 6 2 Delivery check 14 6 3 Product storage 14 7 Assembly 15 7 1 Installation conditi...

Page 3: ...Table of Contents AVENTICS Marex 3D R417003106 BDL 001 AA 3 English 10 Disposal 19 11 Technical data 19 12 Appendix 21 12 1 Installation drawings 21 13 Alphabetical Index 23 ...

Page 4: ...d these assembly instructions completely especially the chapter 2 Safety instructions before installing or dismantling the 3D Controller 1 2 Required and additional documentations O Before starting the operation of the 3D Controller make sure to read and understand the documents listed in table 1 Contact Aventics Marine at marineservice aventics com or www marex shipcontrols com for further docume...

Page 5: ... W Type and source of hazard Identifies the type and source of the hazard W Consequences Describes the consequences of non observance W Prevention Describes how to avert the danger SIGNAL WORD Type and source of risk Consequences O Precautions Table 2 Hazard classes according to ANSI Z535 6 2006 Warning sign Signal word Meaning DANGER Indicates a hazardous situation which if not avoided will resul...

Page 6: ... of symbols Symbol Meaning If this information is not observed the optimal use or operation of the product cannot be ensured O Single independent step 1 2 3 Numbered instructions The numbers indicate the steps which must be executed in a given order Table 4 Designations Designation Meaning Marex 3D Electronic remote control for ship propulsions including thrusters Joystick Operating element for 3D...

Page 7: ...ed use The 3D Controller is used to process analog and digital control signals within the ship control system Marex 3D It is designed for the application in the engine room on board of boats yachts and commercial vessels The 3D Controller must only be operated together with components of Marex 3D under the conditions described in these assembly instructions and under observance of the instructions...

Page 8: ...es any responsibility for damage resulting from unintended use The user of the equipment is fully responsible for any risk arising from unintended use of the product 2 4 Personnel qualifications The activities described in these assembly instructions require basic knowledge of mechanics and electrics as well as knowledge of the corresponding terminology To ensure the safe use of the product those ...

Page 9: ...the product may be subjected to mechanical load Never use the product as a handle or step Do not place objects on the product 2 6 Product and technology related safety messages NOTICE We point out that the 3D Controller may only be taken into operation after it has been ascertained that the propulsion system into which the 3D Controller shall be installed corresponds to the regulations of the appl...

Page 10: ...t has read and understood the documentation W users of the product are trained and instructed the regulations related to safety accident prevention and environmental protection are complied with 3 General notes regarding property damages and product damages CAUTION Risk of injury or property damage due to unsuitable cables Using unsuitable cables can lead to errors or malfunctions in the Marex 3D ...

Page 11: ... joystick with a high grade of precision In the heading mode the data from the heading sensor is included in the vector calculation and used to hold the ship s heading by means of a closed loop control The 3D Controller is available as a cabinet version with a solid metal housing At the front the housing has openings for screwed cable glands 7 x 16 2 mm 4 x 25 2 mm and 1 x 20 2 mm Furthermore 4 CA...

Page 12: ...l No 3460690410 Fig 2 3D Controller 3460690410 inside view Refer to the 3D manual for more information on the 3D Controller see chapter 1 2 Required and additional documentations 1 Removable cover 2 Fixing screws for the cover 3 Mounting bores 4 Covered terminal openings 5 CANbus connectors ...

Page 13: ...ial number manufacturing date and software version 6 Transport and storage 6 1 Product transport 1 Manufacturing year and week 2 Data matrix code 3 CE Label 4 Operating voltage 5 Software version 6 Serial number 7 Material number NOTICE Damage due to improper transport Improper transport can cause substantial material damage O Be careful when unloading the packages on delivery and in case of in pl...

Page 14: ...ly before installation O Adhere to the following conditions for storage Only store the 3D Controller in its original packaging Do not store the 3D Controller outside Store the packages in a dry and dust free place Do not expose the packages to aggressive media Protect the packages against solar radiation Observe the admissible storage temperature of 248 to 358K 25 C to 85 C see also chapter 11 Tec...

Page 15: ...7 3 Mounting the 3D Controller The housing of the 3D Controller provides 4 bores for mounting bolts type M8 Those are not included in the scrope of supply 1 Select a bolted connection which suits the material and thickness of your mounting surface CAUTION Risk of injury and property damage due to improper installation or mounting work Improper installation work can cause accidents or damage to pro...

Page 16: ...ounting orientation mount the 3D Controller to the mounting surface See also fig 4 for the dimensions Fig 4 3D Controller 3460690410 installation space Refer to the Marex 3D manual to establish the electrical connections See also chapter 1 2 Required and additional documentations Free space for terminal plugs 120 mm ...

Page 17: ...s might loosen after a period of time Check the 3D Controller at regular intervals for visible damage and loose screws Refasten the screw connections if necessary NOTICE Do not attempt to repair a damaged 3D Controller yourself Replace the 3D Controller in case of visible defects Contact Aventics for support if necessary 8 3 Maintenance The 3D Controller does not require maintenance ...

Page 18: ...rt circuit and ground earth faults 7 Loosen the mounting nuts and remove the 3D Controller from the mounting surface 9 2 Replacement When components are replaced in a Marex 3D system the configuration must be reviewed and parameter settings adapted Such work must only be carried out by authorized personnel as per chapter 2 4 O Have new components installed by authorized personnel only CAUTION Risk...

Page 19: ... Dispose of electronic scrap in an environmentally sound way Consult the responsible local authorities regarding the environmentally sound disposal Table 6 Technical data of 3D Controller 3460690410 General Dimensions width x height x depth 350 x 98 5 x 240 mm Weight 3 5 kg Housing material Stainless steel Power supply 24VDC 25 30 12VDC 20 30 Operating temperature 253 to 343 K 20 C to 70 C Fuse 10...

Page 20: ...ipment and Systems General Requirements Methods of Testing and Required Test Results Germanischer Lloyd 2003 Guidelines for the performance of type approvals Test requirements for electrical electronic equipment and systems Lloyds Register LR Type Approval System Test specification Number 1 Table 6 Technical data of 3D Controller 3460690410 ...

Page 21: ...AVENTICS Marex 3D R417003106 BDL 001 AA 21 English 12 Appendix 12 1 Installation drawings Fig 5 3D Controller 3460690410 dimensions Fig 6 3D Controller 3460690410 dimensions Free space for terminal plugs 120 mm ...

Page 22: ...ns 16 19 Disassembly 18 Disposal 19 Documentation Required and additional 4 Validity 4 W G Guidelines 20 W H Hazard classes 5 W I Improper use 7 Inspection 17 Installation conditions 15 Instruction Manual Marex 3D 4 Intended use 7 IP class 19 W J Joystick Type 531 instructions 4 W L Label 13 W M Maintenance 17 Marex 3D Instruction Manual 4 Material No 3D Controller 4 Maximum storage period 15 Moun...

Page 23: ...fety instructions general 8 Safety messages 5 Scope of delivery 11 Standards 20 Storage 14 Storage period 15 Storage temperature 19 W T Technical data 19 Power supply 19 Protection class 19 Temperature 19 Temperature Operation 19 Storage 14 19 Temperature ambient 19 Transport 14 Type plate 13 W U Use Improper 7 Intended 7 W V Validity of documentation 4 ...

Page 24: ...rom the obligation of own judgement and verification It must be remembered that our products are subject to a natural process of wear and aging An example configuration is depicted on the title page The delivered product may thus vary from that in the illustration Translation of the original operating instructions The original operating instructions were created in the German language R417003106 B...

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