manualshive.com logo in svg

Aventics CONTROLAIR HE-2, Service Information

Share
Download
Aventics CONTROLAIR HE-2 Service Information Download Page 18

AVENTICS Corporation 

1953 Mercer Road 

Lexington, KY  40511 

www.aventics.com/us 

[email protected] 

 

 

AVENTICS Incorporated 

3426 Mainway Drive 

Burlington, Ontario CANADA L7M 1A8 

www.aventics.com/ca 

[email protected] 

SM-800.6511/May 2014  Subject to change.  Printed in United States. AVENTICS Corporation.  

This document, as well as the data, specifications, and other information set forth in it, are the exclusive 

property of AVENTICS.  It may not be reproduced or given to third parties without its consent. 

Summary of Contents for CONTROLAIR HE-2

Page 1: ...es continues to activate the pressure graduating valve to deliver graduated pressure which increases in proportion to the amount of handle movement from neutral The maximum pressure obtained at full handle travel depends on the value of the control spring installed MODELS There are three models identical in function but different in handle operating charactistics HE 2 X CONTROLAIR Valve Handle is ...

Page 2: ...C Hysteresis 1 psi 10 bar Control Pressure Range Ref Identity Chart Page 6 Pressure Change psi 03 bar increment Mounting Flange Plate Port Size 18 NPTF Materials Controlair Valve Housing and Body Die cast aluminum Internal Parts Brass rubber buna N aluminum steel plastic hytrel inlet valve assemblies Weight 9 lbs 4 kg approximately A major overhaul is recommended at one million cycles However wher...

Page 3: ...nstall valve through panel cut out 4 Replace pipe bracket Pipe Bracket Side of View LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADUATED DELIVERY 1 SIDE VALVE DELIVERY 3 PLUGGED 92 46 6 00R 31 2 47 Port 1 2 81 Port 1 2 94 Port 2 3 50 Exhaust Opening 8 81 6 18 3 50 1 50 1 56 53 34 1 28 1 41 1 4 18 NPT 4 Holes 4 88 4 44 4 00 2 28 1 94 38R 1 50R 1 50R 4 69 2 38 1 00R 1 00R 34 Dia 4 Holes Hole in panel for mou...

Page 4: ...obtained to allow the upper supply valve in pressure control portion to close the pressure in the delivery line is held to that valve The valve of the pressure delivered to the outlet port is proportional to the pressure control plunger movement This movement in turn is controlled by the cam contour and is therefore proportional to the handle travel Movement of the handle to the first 10 de grees ...

Page 5: ...ust Screw Range Control Spring Exhaust Valve Supply Valve Inlet Exhaust Valve Unit LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADUATED DELIVERY 1 SIDE VALVE DELIVERY 3 PLUGGED Diaphragm Sensing Port Orifice Off Dual Cam Clutch Full Travel Side Valve 3 Way Adjusting Screw Page 5 ...

Page 6: ...0 R431003842 P 055584 00001 R431002913 P 051612 00002 0 100 R431000043 526749 00000 R431002919 P 051621 00000 R431003843 P 055584 00002 R431002914 P 051612 00003 0 125 R431000099 540577 00000 R431002919 P 051621 00000 R431003844 P 055584 00003 R431002915 P 051612 00004 0 150 R431003731 P 055441 00000 R431002919 P 051621 00000 R431003845 P 055584 00004 P 064001 00001 0 65 R431003732 P 055442 00000 ...

Page 7: ...2 3 3 Port Plugged Page 8 9 CHROME PLATED HE 2 CONTROLAIR VALVES SPECIAL CHROME PLATED PARTS FPR ITEM NUMBER LISTED SEE NOTES 3 Page 6 Model New Part Number Old Part Number New Item 43 Cam Housing P N Old Item 43 Cam Hous ing P N New Item 52 Yoke P N Old Item 52 Yoke P N New Item 53 Handle P N HE 2 FX R431001213 P 066625 00001 R431002769 P 050851 00008 R431006897 P 066852 00001 R431002846 Old Item...

Page 8: ... N R431006914 P 066890 00000 Pipe Bracket Portion Complete Ref 1 2 3 NOTE 1 See Page 8 9 for part numbers 2 See page 12 for repair kits 3 Matched Lapped set of Items 34 41 are in Kit R431003892 P 055687 00000 Pg 12 Brake Assy Part No R43100130 850182 00000 37 38 30 31 32 33 40 41 39 29 35 34 35 33 25 5 4 1 2 3 18 7 15 16 17 22 19 ...

Page 9: ...P 058979 00001 21 1 Roller WITH LEVER 22 1 Plug Valve R431005364 P 060028 00000 23 1 Screw 1 4 28x1 2 Lever WITH LEVER 24 1 Pin 3 16 Lever RT WITH LEVER 25 2 Washer R431002409 P 049898 00009 26 2 Nut 5 16 18 R431002419 P 049901 00020 27 1 Pin Lever R431002722 P 050686 00007 28 2 Pin 1 16 x 1 2 R431002541 P 049913 00001 29 1 Spring Exhaust Valve SEE KITS 30 1 Spring Diaphragm See Pg 6 See Pg 6 See ...

Page 10: ...64 1 R431002109 P 049767 00003 65 1 SEE KITS 66 4 R431002597 P 049987 00002 R431002597 P 049987 00002 R431002597 P 049987 00002 R431002597 P 049987 00002 67 1 R431001717 P 049197 00002 R431000073 536565 00001 R431000073 536565 00000 R431000072 536565 00000 Nut 9 16 18 Ring 11 16 O Ring Screw Spline Hex Adj Seat Exhaust Valve Screw 5 16 18 Housing Cam Complete Incls 42 44 45 46 66 67 68 69 Housing ...

Page 11: ...X HE 2 LX CONTROLAIR VALVE ASSEMBLY Latch Spring Omitted on H 2 X Models Port No 3 Plugged A A Section A A Partial Section B B J Assemble w Loctite TL 242 D C D C Section C C Partial Section D D Partial Section E E ...

Page 12: ...HE 2 FX CONTROLAIR VALVE ASSEMBLY A Assemble w Loctite TL242 D C Port No 3 Plugged Partial Section 3 B E B Section A A B Section C C HE 2 FX Model Only Friction Brake Page12 ...

Page 13: ...DEL ONLY Includes Items 44 45 46 R431000132 850187 00000 1 FRICTION BRAKE ASSEMBLY FOR FX MODEL ONLY Includes Items 47 48 49 50 65 R431006420 P 064421 00006 1 CAM SHAFT ASSEMBLY FOR X FX LX MODELS Includes Items 52 53 54 60 63 and Bearing R431001991 R431006422 P 064421 00008 1 RETURN SPRING HE 2 X HE 2 LX KIT Included Items 56 58 NOTES 1 The Inlet and Exhaust Valve Unit Item 34 and Exhaust Valve S...

Page 14: ...de valve and screw 19 aligns the follower 18 with cam 61 In the HE 2 FX models nut 50 adjusts the brake tension GRADUATED OUTPUT PRESSURE SETTING ADJUSTMENT Adjusting screw 40 varies the maximum pressure setting Turning the adjusting screw in raises the maximum pressure turning it out decreases the maximum pressure The maximum control pressure adjustment should not exceed the maximum control press...

Page 15: ...o full travel position and hold detent position on detented valves Close valve in supply line to port 2 and valve Observe delivery pressure gage in line 8 A pressure drop of no more than 2 psi 14 bar in 30 seconds is permitted 2 On all valves with spring ranges 100 psi 7 bar and above set supply line pressure to 100 psi 7 bar Move valve handle to deliver 95 psi 6 5 bar to deliv ery line 8 and hold...

Page 16: ...he supply valve and port 2 or between ports 1 and 8 and the test volume The piping connections must have zero leakage and must not restrict the flow If quick couplers are used be sure they are full flow or oversize 3 It is recommended that as large a gage as practical be used on the delivery lines A 6 gage is recommended HE 2 TEST ARRANGEMENT DIAGRAM Page 16 LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADU...

Page 17: ...ntenance periods should be scheduled in accordance with frequency of use and working con ditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices re quire a major...

Page 18: ...ton Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6511 May 2014 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands