Aventics CONTROLAIR HE-2 Service Information Download Page 17

1. WARNING: FLUID MEDIA  

AVENTICS pneumatic devices are designed and tested for use 
with filtered, clean, dry, chemical free air at pressures and tem-
peratures within the specified limits of the device. For use with 
media other than air or for human life support systems, AVEN-
TICS must be consulted. Hydraulic cylinders are designed for 
operation with filtered, clean, petroleum based hydraulic fluid; 
operation using fire-resistant or other special types of fluids may 
require special packing and seals. Consult the factory.  

2. WARNING: MATERIAL COMPATIBILITY  

Damage to product seals or other parts caused by the use of 
noncompatible lubricants, oil additives or synthetic lubricants in 
the air system compressor or line lubrication devices voids 
AVENTICS warranty and can result in product failure or other 
mal-function. See lubrication recommendations below.  

AIR LINE LUBRICANTS

! In service higher than 18 cycles per 

minute or with continuous flow of air through the device, an air 
line lubricator is recommended.* (Do not use line lubrication with 
vac-uum products.) However, the lubricator must be maintained 
since the oil will wash out the grease, and lack of lubrication will 
greatly shorten the life expectancy. The oils used in the lubrica-
tor must be compatible with the elastomers in the device. The 
elastomers are normally BUNA-N, NEOPRENE, VITON, SILI-
CONE and HYTREL. AVENTICS recommends the use of only 
petroleum based oils without synthetic additives, and with an 
aniline point between 180· F and 210· F.  

COMPRESSOR LUBRICANTS

! All compressors (with the 

excep-tion of special "oil free" units) pass oil mist or vapor from 
the inter-nal crankcase lubricating system through to the com-
pressed air. Since even small amounts of non-compatible lubri-
cants can cause severe seal deterioration (which could result in 
component and system failure) special care should be taken in 
selecting compati-ble compressor lubricants.  

3. WARNING: INSTALLATION AND MOUNTING  

The user of these devices must conform to all applicable electri-
cal, mechanical, piping and other codes in the installation, opera
-tion or repair of these devices.  

NOTICE TO PRODUCT USERS  

INSTALLATION ! 

Do not attempt to install, operate or re-

pair these devices without proper training in the technique of 
working on pneumatic or hydraulic systems and devices, un-
less under trained supervision. Compressed air and hydraulic 
systems con-tain high levels of stored energy. Do not attempt 
to connect, dis-connect or repair these products when a sys-
tem is under pres-sure. Always exhaust or drain the pressure 
from a system before performing any service work. Failure to 
do so can result in seri-ous personal injury.  

MOUNTING! Devices should be mounted and positioned in 

such a manner that they cannot be accidentally operated.  

4. WARNING: APPLICATION AND USE OF PRODUCTS  

The possibility does exist for any device or accessory to fail to 
operate properly through misuse, wear or malfunction. The 
user must consider these possibilities and should provide ap-
propriate safe guards in the application or system design to 
prevent per-sonal injury or property damage in the event of a 
malfunction.  

5. WARNING: CONVERSION, MAINTENANCE AND REPAIR 

When a device is disassembled for conversion to a different 

con-figuration, maintenance or repair, the device must be test-

ed for leakage and proper operation after being reassembled 

and prior to installation.  

MAINTENANCE AND REPAIR

! Maintenance periods 

should be scheduled in accordance with frequency of use and 
working con-ditions. All AVENTICS products should provide a 
minimum of 1,000,000 cycles of maintenance free service 
when used and lubricated as recommended. However, these 
products should be visually inspected for defects and given an 
"in system" operating performance and leakage test once a 
year. Where devices re-quire a major repair as a result of the 
one million cycles, one year, or routine inspection, the device 
must be disassembled, cleaned, inspected, parts replaced as 
required, rebuilt and tested for leakage and proper operation 
prior to installation. See individ-ual catalogs for specific cycle 
life estimates.  

6. PRODUCT CHANGES  

Product changes including specifications, features, designs 
and availability are subject to change at any time without no-
tice. For critical dimensions or specifications, contact factory.  

*Many AVENTICS pneumatic valves and cylinders can operate 

with or without air line lubrication; see individual sales catalogs 

for details.  

LIMITATIONS OF WARRANTIES 

REMEDIES  

AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following:  
For twelve months after shipment AVENTICS will repair or replace (F.O.B. our works), at its option, any equipment which under 
normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge 
will be made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its 
authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any prod-
uct, nor any downtime incurred, whether or not proved defective.  
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part 
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims 
must be submitted within thirty days of the failure or be Subject to rejection.  
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by 
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also 
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This 
Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. 
Neither, AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or .expenses in-
curred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any 
product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shalI not in 
any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all 
such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER 
FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend 
this Warranty shall be effective unless authorized in writing by an officer of AVENTICS Corporation.  

AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications with-

out notice.  

Page 17 

Summary of Contents for CONTROLAIR HE-2

Page 1: ...es continues to activate the pressure graduating valve to deliver graduated pressure which increases in proportion to the amount of handle movement from neutral The maximum pressure obtained at full handle travel depends on the value of the control spring installed MODELS There are three models identical in function but different in handle operating charactistics HE 2 X CONTROLAIR Valve Handle is ...

Page 2: ...C Hysteresis 1 psi 10 bar Control Pressure Range Ref Identity Chart Page 6 Pressure Change psi 03 bar increment Mounting Flange Plate Port Size 18 NPTF Materials Controlair Valve Housing and Body Die cast aluminum Internal Parts Brass rubber buna N aluminum steel plastic hytrel inlet valve assemblies Weight 9 lbs 4 kg approximately A major overhaul is recommended at one million cycles However wher...

Page 3: ...nstall valve through panel cut out 4 Replace pipe bracket Pipe Bracket Side of View LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADUATED DELIVERY 1 SIDE VALVE DELIVERY 3 PLUGGED 92 46 6 00R 31 2 47 Port 1 2 81 Port 1 2 94 Port 2 3 50 Exhaust Opening 8 81 6 18 3 50 1 50 1 56 53 34 1 28 1 41 1 4 18 NPT 4 Holes 4 88 4 44 4 00 2 28 1 94 38R 1 50R 1 50R 4 69 2 38 1 00R 1 00R 34 Dia 4 Holes Hole in panel for mou...

Page 4: ...obtained to allow the upper supply valve in pressure control portion to close the pressure in the delivery line is held to that valve The valve of the pressure delivered to the outlet port is proportional to the pressure control plunger movement This movement in turn is controlled by the cam contour and is therefore proportional to the handle travel Movement of the handle to the first 10 de grees ...

Page 5: ...ust Screw Range Control Spring Exhaust Valve Supply Valve Inlet Exhaust Valve Unit LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADUATED DELIVERY 1 SIDE VALVE DELIVERY 3 PLUGGED Diaphragm Sensing Port Orifice Off Dual Cam Clutch Full Travel Side Valve 3 Way Adjusting Screw Page 5 ...

Page 6: ...0 R431003842 P 055584 00001 R431002913 P 051612 00002 0 100 R431000043 526749 00000 R431002919 P 051621 00000 R431003843 P 055584 00002 R431002914 P 051612 00003 0 125 R431000099 540577 00000 R431002919 P 051621 00000 R431003844 P 055584 00003 R431002915 P 051612 00004 0 150 R431003731 P 055441 00000 R431002919 P 051621 00000 R431003845 P 055584 00004 P 064001 00001 0 65 R431003732 P 055442 00000 ...

Page 7: ...2 3 3 Port Plugged Page 8 9 CHROME PLATED HE 2 CONTROLAIR VALVES SPECIAL CHROME PLATED PARTS FPR ITEM NUMBER LISTED SEE NOTES 3 Page 6 Model New Part Number Old Part Number New Item 43 Cam Housing P N Old Item 43 Cam Hous ing P N New Item 52 Yoke P N Old Item 52 Yoke P N New Item 53 Handle P N HE 2 FX R431001213 P 066625 00001 R431002769 P 050851 00008 R431006897 P 066852 00001 R431002846 Old Item...

Page 8: ... N R431006914 P 066890 00000 Pipe Bracket Portion Complete Ref 1 2 3 NOTE 1 See Page 8 9 for part numbers 2 See page 12 for repair kits 3 Matched Lapped set of Items 34 41 are in Kit R431003892 P 055687 00000 Pg 12 Brake Assy Part No R43100130 850182 00000 37 38 30 31 32 33 40 41 39 29 35 34 35 33 25 5 4 1 2 3 18 7 15 16 17 22 19 ...

Page 9: ...P 058979 00001 21 1 Roller WITH LEVER 22 1 Plug Valve R431005364 P 060028 00000 23 1 Screw 1 4 28x1 2 Lever WITH LEVER 24 1 Pin 3 16 Lever RT WITH LEVER 25 2 Washer R431002409 P 049898 00009 26 2 Nut 5 16 18 R431002419 P 049901 00020 27 1 Pin Lever R431002722 P 050686 00007 28 2 Pin 1 16 x 1 2 R431002541 P 049913 00001 29 1 Spring Exhaust Valve SEE KITS 30 1 Spring Diaphragm See Pg 6 See Pg 6 See ...

Page 10: ...64 1 R431002109 P 049767 00003 65 1 SEE KITS 66 4 R431002597 P 049987 00002 R431002597 P 049987 00002 R431002597 P 049987 00002 R431002597 P 049987 00002 67 1 R431001717 P 049197 00002 R431000073 536565 00001 R431000073 536565 00000 R431000072 536565 00000 Nut 9 16 18 Ring 11 16 O Ring Screw Spline Hex Adj Seat Exhaust Valve Screw 5 16 18 Housing Cam Complete Incls 42 44 45 46 66 67 68 69 Housing ...

Page 11: ...X HE 2 LX CONTROLAIR VALVE ASSEMBLY Latch Spring Omitted on H 2 X Models Port No 3 Plugged A A Section A A Partial Section B B J Assemble w Loctite TL 242 D C D C Section C C Partial Section D D Partial Section E E ...

Page 12: ...HE 2 FX CONTROLAIR VALVE ASSEMBLY A Assemble w Loctite TL242 D C Port No 3 Plugged Partial Section 3 B E B Section A A B Section C C HE 2 FX Model Only Friction Brake Page12 ...

Page 13: ...DEL ONLY Includes Items 44 45 46 R431000132 850187 00000 1 FRICTION BRAKE ASSEMBLY FOR FX MODEL ONLY Includes Items 47 48 49 50 65 R431006420 P 064421 00006 1 CAM SHAFT ASSEMBLY FOR X FX LX MODELS Includes Items 52 53 54 60 63 and Bearing R431001991 R431006422 P 064421 00008 1 RETURN SPRING HE 2 X HE 2 LX KIT Included Items 56 58 NOTES 1 The Inlet and Exhaust Valve Unit Item 34 and Exhaust Valve S...

Page 14: ...de valve and screw 19 aligns the follower 18 with cam 61 In the HE 2 FX models nut 50 adjusts the brake tension GRADUATED OUTPUT PRESSURE SETTING ADJUSTMENT Adjusting screw 40 varies the maximum pressure setting Turning the adjusting screw in raises the maximum pressure turning it out decreases the maximum pressure The maximum control pressure adjustment should not exceed the maximum control press...

Page 15: ...o full travel position and hold detent position on detented valves Close valve in supply line to port 2 and valve Observe delivery pressure gage in line 8 A pressure drop of no more than 2 psi 14 bar in 30 seconds is permitted 2 On all valves with spring ranges 100 psi 7 bar and above set supply line pressure to 100 psi 7 bar Move valve handle to deliver 95 psi 6 5 bar to deliv ery line 8 and hold...

Page 16: ...he supply valve and port 2 or between ports 1 and 8 and the test volume The piping connections must have zero leakage and must not restrict the flow If quick couplers are used be sure they are full flow or oversize 3 It is recommended that as large a gage as practical be used on the delivery lines A 6 gage is recommended HE 2 TEST ARRANGEMENT DIAGRAM Page 16 LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADU...

Page 17: ...ntenance periods should be scheduled in accordance with frequency of use and working con ditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices re quire a major...

Page 18: ...ton Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6511 May 2014 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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