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Aventics CONTROLAIR H-3, Service Information

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Aventics CONTROLAIR H-3 Service Information Download Page 9

SH-3 CONTROLAIR

®

 VALVE 

Page 9 

  Item  Qty. 

Description 

New Part Number 

Old Part Number 

  1 

1 

Body Complete 

Unknown 

P –063148-00000 

*  2 

1 

Valve Assembly, Inlet & Exhaust (Includes (2) “O” Ring P 

See Repair Kit 

*  3 

1 

Spring, Exhaust Valve 

See Repair Kit 

*  4 

1 

Seat, Exhaust Valve 

See Repair Kit 

*  5 

1 

“O” Ring, 15/16 O.D. 

See Repair Kit 

*  6 

1 

Diaghragm 

See Repair Kit 

*  7 

1 

Follower, Diaphragm 

See Repair Kit 

  8 

1 

Nut, 9/16-18 

R431002424 

P –049901-00031 

*  9 

1 

Protector, Dirt 

See Repair Kit 

*  10 

1 

Seat, Spring 

See Repair Kit 

  11 

1 

Housing Complete, Spring 

R431006189 

P –063137-00000 

  12 

2 

Screw, 5/16 x 1 3/8 

R431000160 

-850557-00000 

  13 

4 

Nut, 5/16 

R431002419 

P –049901-00020 

*  14 

2 

Strainer 

See Repair Kit 

*  15 

2 

Gasket 

See Repair Kit 

  16 

1 

Spring, 60 for P –063150-00001 

R431000056 

-531418-00000 

  16a  1 

Spring, 60 psi for P –064920-00001 

R431006547 

P –065000-00000 

  16b  1 

Spring, 15 psi for P –064920-00005 

R431005475 

P –060295-00000 

  16c  1 

Spring, 25 psi for P –064920-00007 

R431005472 

P –060292-00000 

*  17 

1 

Lever 

See Repair Kit 

  18 

1 

Pin, Fulcrum (not shown) 

R431002950 

P –051856-00000 

  19 

1 

Bearing (not shown) 

R431001870 

P –049585-00007 

*  20 

1 

Roller, Cam 

See Repair Kit 

*  21 

1 

Pin, Double Cotter 

See Repair Kit 

*  22 

2 

Pin, 1/16 x 1/2 

  23 

1 

Bracket, Pipe 

R431004175 

P –057558-00000 

  24 

2 

Screw, 3/8 Cap (not shown) 

R431000161 

-850563-00000 

See Repair Kit 

The SH-3 has a larger diaphragm for minimum 

hysteresis, better graduation and increased sensitivity. 

See page 10 for additional dimensional information. 

* See Repair Kits on this page. 

OLD PART 

NUMBERS 

DESCRIPTION 

P –064993-K0000  

(Minor Kit) 

Includes items 2, 3, 4, 5, 6 and 7 

P –065018-00000  

(Major Kit) 

Includes kit R431006544 plus items 

9, 10, 14 and 15 

P –063154-K0000  

(Lever Kit) 

Includes items 17, 20, 21 and 22 

Repair Kits for SH-3

 

NEW PART 

NUMBER 

R431006544 

R431006556 

R431006192 

Repairs for complete devices 

 P -066183-00001 

 P -066183-00002 

*P -066183-00003 

*P -066183-00004 

*P -066183-00006 

 P -066183-00008 

 P -066183-00009 

 P -066183-00015 

 P -066184-00002 

 P -066186-00001 

Summary of Contents for CONTROLAIR H-3

Page 1: ...epair Kit List 8 SH 3 Version 9 10 Maintenance and Repair Instructions 11 Adjustment and Repair Instructions 11 Testing Function 12 Pressure Range 12 Leakage 12 Flow Capacity 12 Response 12 Test Set up 12 Test Diagram 13 Warnings and Warranties 14 H 3 H 3 G SH 3 CONTROLAIR VALVE Service Information The user of these devices must conform to all applicable electrical mechanical piping and other code...

Page 2: ... whichever comes first When it is determined that the CONTROLAIR Valve requires a major repair as a result of the one million cycles one year routine inspection or the two year service period having elapsed the device must be disassembled cleaned inspected parts replaced as required rebuilt and tested for leakage and proper operation prior to installation Refer to MAJOR REPAIR AND MAINTENANCE INST...

Page 3: ...H 3 CONTROLAIR VALVES OUTLINE DIMENSIONS Page 3 Adjustable CAM Roller 0 031 Eccentric for total Roller adjustment of 0 062 to obtain 2 531 A Dim ...

Page 4: ... and is therefore proportional to the roller travel The CONTROLAIR Valve will automatically compensate for downstream air pressure changes in the graduated pressure delivery line These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the outlet port increases over that called for by roller position the diaphragm in the control portion will d...

Page 5: ...382 00016 0 175 psi P 051085 00015 R431003311 P 054159 00000 Silver 2 531 2 469 2 220 175 psi Unknown P 055184 00002 0 100 psi P 055209 00002 R431000043 526749 00000 Yellow 2 531 2 469 2 213 100 psi See note 2 Unknown P 057531 00001 0 65 psi P 058419 00000 R431003732 P 055442 00000 Brown 2 531 2 469 2 203 65 psi See note 3 Unknown P 063107 00000 0 70 w FP P 063107 00001 R431000056 531418 00000 Dar...

Page 6: ... for repair kits 3 Matched lapped set of items 13 and 14 and 8 12 are in kit Part Number R431003895 page 8 Pipe Bracket 26 25 Valve Control Portion Complete See Identity Schedule 1 2 3 4 5 12 11 10 8 9 15 14 13 6 16 22 7 20 23 20 19 EXPLODEDVIEW 17 18 28 27 ...

Page 7: ...1 Diaphragm See Kit 11 1 Diaphragm follower See Kit 12 1 5 16 18 Hex nut See Kit 13 1 Inlet Exhaust valve incl Item 14 See Kit 14 2 3 4 O D O ring See Kit 15 1 Exhaust valve spring See Kit 16 1 Boot dirt protector See Kit 17 2 Strainers See Kit 18 2 Gaskets See Kit 19 1 Pin pivot See Kit 20 2 Retaining ring 1 4 See Kit 21 1 Cam roller assembly incl 22 23 24 See Kit 22 1 Lever with Tip and nut See ...

Page 8: ...004887 R431002873 R431006648 Notes 1 The Inlet and Exhaust valve unit item 13 and Exhaust valve seat item 8 must be lapped together to form a matched set Kit contains these items factory matched 2 Select replacement range control spring from identity schedule page 5 3 All repair kits above include small tubes of recommended lubricant 4 Valve portion kits listed above contain seals and other parts ...

Page 9: ... P 060295 00000 16c 1 Spring 25 psi for P 064920 00007 R431005472 P 060292 00000 17 1 Lever See Repair Kit 18 1 Pin Fulcrum not shown R431002950 P 051856 00000 19 1 Bearing not shown R431001870 P 049585 00007 20 1 Roller Cam See Repair Kit 21 1 Pin Double Cotter See Repair Kit 22 2 Pin 1 16 x 1 2 23 1 Bracket Pipe R431004175 P 057558 00000 24 2 Screw 3 8 Cap not shown R431000161 850563 00000 See R...

Page 10: ...0 P 063150 00001 New Valve Part Number Old Valve Part Number Lever Travel A Factory Setting 2 27 2 531 5 P 064920 00001 Full Exhaust 10 psi 60 psi 1 2 P 064920 00005 Full Exhaust 3 psi 15 psi 1 2 2 P 064920 00007 4 psi max 10 psi 25 psi 1 2 114 New Valve Part Number R431006528 R431006529 Note Travel further than the 2 114 dimension will damage the valving seals ...

Page 11: ...osed If the delivery air gauge registers any pressure turn the adjusting screw counterclockwise until the gauge reads zero If gauge registers zero turn screw clockwise until a reading is obtained then back off to obtain zero Move the roller down farther until the A dimension for 3 maximum pressure position OUT pressure is the dimension indicated in the Identity Schedule page 5 This dimension varie...

Page 12: ...ply line to IN port and valve in delivery line from OUT port to trap the supply pressure at the valve Observe the OUT delivery line pressure gauge A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted Release cam rollers B On all valves with spring ranges 100 psi 6 9 bar and above set supply line pressure to 100 psi 6 9 bar Move cam roller to deliver 95 psi 6 6 bar to delivery ...

Page 13: ...restrict the flow If quick couplers are used be sure they are full flow or oversize 3 It is recommended that as large of a gauge as practical be used on the delivery lines A 6 gauge is recommended Adjustable CAM Roller A Dimension See Identity Schedule Page 5 for A Dimension IN OUT PD 020031 00091 RECOMMENDED AVENTICS New P N R432016359 Old P N PR 007816 00010 CLEAN DRY CHEMICAL FREE AIR SUPPLY 20...

Page 14: ...tenance periods should be scheduled in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major re...

Page 15: ...n set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent AVENTICS Corporation 1953 Mercer Road Lexington KY 40511 www aventics com us info us aventics com AVENTICS Incorporated 5515 North Service Road Ste 104 Burlington Ontario CANADA L7L 6G4 www aventics com ca info ca aventics com ...

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