Aventics CONTROLAIR H-3 Service Information Download Page 1

SM-800.6515 

The  H-3  TYPE  CONTROLAIR  Valves  are  3-way 

pneumatic  pressure  graduating  valves.  The  operator 

portion  is  equipped  with  a  cam  roller  which  can  be 

operated  by  another  cam  or  similar  mechanical 

operator.  The  roller  actuates  the  pressure  graduating 

potion to increase, decrease, or maintain graduated air 

pressure to a separate delivery line. 

 

In  “release”  position  the  delivery  line  is  connected  to 

exhaust,  except  preload  type.  From  “release”  position, 

force down on the roller actuates the graduating portion 

to  deliver  graduated  pressure  to  a  delivery  line 

according  to  the  value  of  control  spring  being  used. 

The roller is spring returned from all positions. 

DESCRIPTION OF MODEL 

Table of Contents 

                      Page 

Description of Model   .................................. 1 

Technical Data .............................................. 2 

Installation ..................................................... 2 

Maintenance and Repair ............................... 2 

Outline View .................................................. 3 

Description of Operation ................................ 4 

Symbol .......................................................... 4 

Diagrammatic & Assembly Views .................. 4 

Identity Schedule ........................................... 5 

Exploded Views ............................................. 6 

Parts List ....................................................... 7 

Repair Kit List ................................................ 8 

SH-3 Version ................................................. 9-10 

Maintenance and Repair Instructions ............ 11 

Adjustment and Repair Instructions .............. 11 

Testing: 

 

Function ................................................. 12

 

Pressure Range ..................................... 12 

 

Leakage ................................................. 12 

 

Flow Capacity......................................... 12 

 

Response ............................................... 12 

 

Test Set-up ............................................ 12 

Test Diagram ................................................. 13 

Warnings and Warranties .............................. 14

 

H-3, H-3-G & SH-3 CONTROLAIR

®

 VALVE

 

Service Information 

The user of these devices must conform to all applicable 

electrical,  mechanical,  piping  and  other  codes  in  the 

installation, operation or repair of these devices. 
 

INSTALLATION!

  Do  not  attempt  to  install,  operate  or 

repair  these  devices  without  proper  training  in  the 

technique of working on pneumatic or hydraulic systems 

and devices, unless under trained supervision. 
Compressed  air  and  hydraulic  systems  contain  high 

levels  of  stored  energy.  Do  not  attempt  to  connect, 

disconnect  or  repair  these  products  when  a  system  is 

under  pressure.  Always  exhaust  or  drain  the  pressure 

from  a  system  before  performing  any  service  work. 

Failure to do so can result in serious personal injury. 
 

MOUNTING!

 Devices should be mounted and positioned 

in  such  a  manner  that  they  cannot  be  accidentally 

operated. 

WARNING: INSTALLATION AND 

MOUNTING 

 

Summary of Contents for CONTROLAIR H-3

Page 1: ...epair Kit List 8 SH 3 Version 9 10 Maintenance and Repair Instructions 11 Adjustment and Repair Instructions 11 Testing Function 12 Pressure Range 12 Leakage 12 Flow Capacity 12 Response 12 Test Set up 12 Test Diagram 13 Warnings and Warranties 14 H 3 H 3 G SH 3 CONTROLAIR VALVE Service Information The user of these devices must conform to all applicable electrical mechanical piping and other code...

Page 2: ... whichever comes first When it is determined that the CONTROLAIR Valve requires a major repair as a result of the one million cycles one year routine inspection or the two year service period having elapsed the device must be disassembled cleaned inspected parts replaced as required rebuilt and tested for leakage and proper operation prior to installation Refer to MAJOR REPAIR AND MAINTENANCE INST...

Page 3: ...H 3 CONTROLAIR VALVES OUTLINE DIMENSIONS Page 3 Adjustable CAM Roller 0 031 Eccentric for total Roller adjustment of 0 062 to obtain 2 531 A Dim ...

Page 4: ... and is therefore proportional to the roller travel The CONTROLAIR Valve will automatically compensate for downstream air pressure changes in the graduated pressure delivery line These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the outlet port increases over that called for by roller position the diaphragm in the control portion will d...

Page 5: ...382 00016 0 175 psi P 051085 00015 R431003311 P 054159 00000 Silver 2 531 2 469 2 220 175 psi Unknown P 055184 00002 0 100 psi P 055209 00002 R431000043 526749 00000 Yellow 2 531 2 469 2 213 100 psi See note 2 Unknown P 057531 00001 0 65 psi P 058419 00000 R431003732 P 055442 00000 Brown 2 531 2 469 2 203 65 psi See note 3 Unknown P 063107 00000 0 70 w FP P 063107 00001 R431000056 531418 00000 Dar...

Page 6: ... for repair kits 3 Matched lapped set of items 13 and 14 and 8 12 are in kit Part Number R431003895 page 8 Pipe Bracket 26 25 Valve Control Portion Complete See Identity Schedule 1 2 3 4 5 12 11 10 8 9 15 14 13 6 16 22 7 20 23 20 19 EXPLODEDVIEW 17 18 28 27 ...

Page 7: ...1 Diaphragm See Kit 11 1 Diaphragm follower See Kit 12 1 5 16 18 Hex nut See Kit 13 1 Inlet Exhaust valve incl Item 14 See Kit 14 2 3 4 O D O ring See Kit 15 1 Exhaust valve spring See Kit 16 1 Boot dirt protector See Kit 17 2 Strainers See Kit 18 2 Gaskets See Kit 19 1 Pin pivot See Kit 20 2 Retaining ring 1 4 See Kit 21 1 Cam roller assembly incl 22 23 24 See Kit 22 1 Lever with Tip and nut See ...

Page 8: ...004887 R431002873 R431006648 Notes 1 The Inlet and Exhaust valve unit item 13 and Exhaust valve seat item 8 must be lapped together to form a matched set Kit contains these items factory matched 2 Select replacement range control spring from identity schedule page 5 3 All repair kits above include small tubes of recommended lubricant 4 Valve portion kits listed above contain seals and other parts ...

Page 9: ... P 060295 00000 16c 1 Spring 25 psi for P 064920 00007 R431005472 P 060292 00000 17 1 Lever See Repair Kit 18 1 Pin Fulcrum not shown R431002950 P 051856 00000 19 1 Bearing not shown R431001870 P 049585 00007 20 1 Roller Cam See Repair Kit 21 1 Pin Double Cotter See Repair Kit 22 2 Pin 1 16 x 1 2 23 1 Bracket Pipe R431004175 P 057558 00000 24 2 Screw 3 8 Cap not shown R431000161 850563 00000 See R...

Page 10: ...0 P 063150 00001 New Valve Part Number Old Valve Part Number Lever Travel A Factory Setting 2 27 2 531 5 P 064920 00001 Full Exhaust 10 psi 60 psi 1 2 P 064920 00005 Full Exhaust 3 psi 15 psi 1 2 2 P 064920 00007 4 psi max 10 psi 25 psi 1 2 114 New Valve Part Number R431006528 R431006529 Note Travel further than the 2 114 dimension will damage the valving seals ...

Page 11: ...osed If the delivery air gauge registers any pressure turn the adjusting screw counterclockwise until the gauge reads zero If gauge registers zero turn screw clockwise until a reading is obtained then back off to obtain zero Move the roller down farther until the A dimension for 3 maximum pressure position OUT pressure is the dimension indicated in the Identity Schedule page 5 This dimension varie...

Page 12: ...ply line to IN port and valve in delivery line from OUT port to trap the supply pressure at the valve Observe the OUT delivery line pressure gauge A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted Release cam rollers B On all valves with spring ranges 100 psi 6 9 bar and above set supply line pressure to 100 psi 6 9 bar Move cam roller to deliver 95 psi 6 6 bar to delivery ...

Page 13: ...restrict the flow If quick couplers are used be sure they are full flow or oversize 3 It is recommended that as large of a gauge as practical be used on the delivery lines A 6 gauge is recommended Adjustable CAM Roller A Dimension See Identity Schedule Page 5 for A Dimension IN OUT PD 020031 00091 RECOMMENDED AVENTICS New P N R432016359 Old P N PR 007816 00010 CLEAN DRY CHEMICAL FREE AIR SUPPLY 20...

Page 14: ...tenance periods should be scheduled in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major re...

Page 15: ...n set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent AVENTICS Corporation 1953 Mercer Road Lexington KY 40511 www aventics com us info us aventics com AVENTICS Incorporated 5515 North Service Road Ste 104 Burlington Ontario CANADA L7L 6G4 www aventics com ca info ca aventics com ...

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