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Safety Instructions 

 

 

This instruction manual must be read with particular attention to the following safety rules, by any person 
installing or operating this pump. 

 

1.

 

Do not use outside the design intent. 

 

2.

 

Do not use equipment with this pump other than that recommended by Avdel UK Limited. 

 

3.

 

Any modification undertaken by the customer to the pump shall be the customer’s entire responsibility. 

 

4.

 

Always fully disconnect the pump from the power supply before attempting any work. 

 

5.

 

The pump should always be positioned on a flat stable surface 

 

6.

 

Ear and eye protection must be worn by the operator and those in the vicinity. Noise levels for this equipment 
exceed the permitted maximum. For these values see pages 7 to 9 of this manual and the installation tool 
manuals. 

 

7.

 

Do not fit flexible hoses rated at less than 700 bar (10,000 psi) working pressure. 

 

8.

 

Avoid damaging hydraulic hoses. Avoid sharp bends and kinks when routing hydraulic hoses. Using a bent or 

kinked hose will cause severe back-pressure. Sharp bends and kinks will internally damage the hose leading to 
premature hose failure. 

 

9.

 

Do not drop heavy objects on hoses. A sharp impact may cause internal damage to hose wire strands and lead 
to premature hose failure. 

 

10.

 

Do not lift, pull or move the hydraulic pump unit using the hoses. Always use the pump unit handle or roll cage.  

 

11.

 

The normal operating pressure shall not exceed 550 bar (8,000 psi). Never set the relief valve to a higher 

pressure than the maximum rated pressure of the pump. Higher settings may result in equipment damage 
and/or personal injury. 

 

12.

 

The system operating pressure must not exceed the pressure rating of the lowest rated component in the 
system.  

 

13.

 

The pump should be kept clean and dry for safe and easy operation. 

 

14.

 

Keep hydraulic equipment away from flames and heat. Excessive heat will soften seals, resulting in fluid leaks. 
Heat also weakens hose materials. For optimum performance do not expose equipment to temperatures of 150 

°F (65 °C) or higher. Protect hoses from weld spatter. 

 

15.

 

Do not handle pressurized hoses. Escaping oil under pressure can penetrate the skin, causing serious injury. If 

oil is injected under the skin, see a doctor immediately. 

 

16.

 

Do not use electric pumps in an explosive atmosphere. Adhere to all local and national electrical codes. A 

qualified electrician must do installation and modification. 

 

17.

 

These pumps have internal factory adjusted relief valves, which must not be repaired or adjusted except by an 

Authorized Avdel

®

 Service Centre. 

 

18.

 

To prevent damage to pump motor, check specifications. Use of incorrect power source will damage the motor. 

 

19.

 

The machine must be maintained in a safe working condition at all times and examined at regular intervals for 
damage and function by trained competent personnel. Any dismantling procedure shall be undertaken only by 
personnel trained in Avdel

®

 procedures. Do not dismantle the machine without prior reference to the 

maintenance instructions. Contact Avdel

®

 with your training requirements. 

 

20.

 

The machine shall at all times be operated in accordance with relevant Health & Safety legislation. In the UK 

the "Health & Safety at Work etc Act 1974" applies. Any question regarding the correct operation of the 
machine must be directed to Avdel

®

.  

Summary of Contents for AVBOLT

Page 1: ...Manuel d instructions Traduction du manuel original Pompe EP Groupe hydraulique...

Page 2: ...3 R glage de la Temporisation de Retour 17 R glages de Pression 18 Amor age des Flexibles Hydrauliques 20 Maintenance et Entretien 21 Maintenance Quotidienne Hebdomadaire 21 Changement D huile et Nett...

Page 3: ...eur Le vendeur d clare express ment n accorder aucune garantie explicite ou implicite r sultant d une utilisation en surcharge des produits de leur modification sans autorisation ou tentative de r par...

Page 4: ...ice du syst me ne doit pas exc der la pression nominale de l organe ayant la plus faible du syst me 13 La pompe doit tre maintenue en bon tat de propret et l abri de l humidit pour une utilisation fac...

Page 5: ...E AVDEL ET AUCUN AUTRE CAR LE RISQUE EXISTE AVEC LES AUTRES MARQUES D OUTILLAGES HYDRAULIQUES QU ILS SOIENT INOP RANTS AUX PRESSIONS NOMINALES DE TRAVAIL TENIR LE CIRCUIT HYDRAULIQUE DE L OUTIL L ABRI...

Page 6: ...V 15 73432 02000 1 2 73412 03600 AV 30 73434 02000 AVBOLT 5 8 73412 03400 AV 30 73434 02000 AVDELOK 3 8 73430 03100 AV 10 73430 02000 AVSEAL II 16 mm 73430 05000 AV 10 73430 02000 73432 03200 AV 15 73...

Page 7: ...uence Hz 50 60 50 60 50 60 Alimentation lectrique Phase 3 1 1 Courant Amp rage pleine charge A 10 2 11 0 6 8 l min 7 bars 12 3 11 5 8 9 l min 50 bars 12 2 8 8 8 2 l min 350 bars 2 9 1 2 0 8 D bit de s...

Page 8: ...e Hz 50 60 50 60 50 60 Alimentation lectrique Phase 3 1 1 Courant Amp rage pleine charge A 8 4 21 0 21 0 l min 7 bars 12 3 11 5 8 9 l min 50 bars 12 2 8 8 8 2 l min 350 bars 2 9 1 2 0 8 D bit de sorti...

Page 9: ...e 3 1 1 Courant Amp rage pleine charge A 16 8 11 0 21 0 l min 7 bars 12 3 11 5 11 5 l min 50 bars 12 2 8 8 8 8 l min 350 bars 2 9 1 2 1 2 D bit de sortie l min 600 bars 2 7 1 0 1 0 Maximum bars 600 60...

Page 10: ...10 Sp cifications Dimensions du groupe pompe suite b Pompes mod les 73441 02000 73444 02000 c Pompes mod les 73447 02000 73448 02000 Toutes les dimensions sont indiqu es en millim tres...

Page 11: ...mmand e la dur e pendant laquelle le moteur de la pompe va continuer tourner avant de passer en mode veille La temporisation est r glable manuellement entre 5 et 20 secondes pour garantir le retour co...

Page 12: ...X INSTRUCTIONS PAGE 20 Brancher la pompe les raccords rapides des flexibles hydrauliques avant de brancher le c ble de commande lectrique Les flexibles et le c ble de commande doivent tre branch s dan...

Page 13: ...uatre touches sous l cran LCD assurant l interface entre l op rateur et le groupe Marche Arr t Menu Fl che bas Fl che haut La touche Marche Arr t MOTOR permet d arr ter le moteur La fonction Arr t est...

Page 14: ...sur les touches fl ch es Bas et Haut pour s lectionner PSI MPa BAR comme unit de pression Le choix BAR est celui par d faut Appuyer sur la touche MENU pour enregistrer le r glage et passer au menu sui...

Page 15: ...es conditions de fonctionnement dans lesquelles l alimentation lectrique fournie par le r seau est 80 ou moins de sa tension nominale Cet cran permet l op rateur de relever le nombre d heures pendant...

Page 16: ...de se substituent au contacteur de d tente de l outil de pose comme moyen de commande de la pompe En mode LOCAL la touche fl ch e Haut commute l lectrovanne entre ses deux positions et la touche March...

Page 17: ...mais elle doit tre ajust e pour laisser au piston de l outil de pose assez de temps pour revenir compl tement avant l arr t du moteur Les valeurs de r glage recommand es pour la gamme des outils de po...

Page 18: ...AUTE P et r gler la valeur 600 BARS avec la touche fl ch e Haut Enregistrer la valeur r gl e et revenir l cran AVDEL en appuyant sur la touche MENU pendant 2 secondes Mettre en route la pompe en appuy...

Page 19: ...510 BARS avec la touche fl ch e Bas Enregistrer la valeur r gl e et revenir l cran AVDEL en appuyant sur la touche MENU pendant 2 secondes Remarque Pour obtenir un fonctionnement correct du clapet de...

Page 20: ...r le r glage Enregistrer la valeur r gl e et revenir l cran AVDEL en appuyant sur la touche MENU pendant 2 secondes Amor age des flexibles hydrauliques Avant toute utilisation il faut amorcer les flex...

Page 21: ...du c ble d alimentation lectrique Contr ler l tat et l usure de la liaison ombilicale c ble de commande de d tente et flexibles hydrauliques Contr ler l tat et l usure et l absence de fuites aux racco...

Page 22: ...des naus es et diarrh es En cas de contamination de la bouche rincer abondamment l eau Sauf en cas d acte d lib r l ingestion en grandes quantit s est improbable Si cela se produit ne pas faire vomir...

Page 23: ...e fonctionne pas D tente c ble de commande ou connecteur ab m Consulter le manuel d utilisation de l outil de pose pour r parer remplacer Flexibles hydrauliques non branch s Contr ler que les branchem...

Page 24: ...les raccords sont bien engag s et ou exempts de d faut Flexibles hydrauliques non branch s Contr ler que les branchements sont corrects la pompe et l outil de pose Mauvais fonctionnement de la vanne C...

Page 25: ...un appui pendant plus de 3 secondes sur la touche marche arr t en fa ade Surcharge du moteur Message affich SOB MOT surcharge du moteur Le d faut SOB MOT est indiqu quand le courant lectrique absorb p...

Page 26: ...26 Notes...

Page 27: ...31 CEE et 93 68 CEE EN 55014 1 201 A2 2002 EN 55014 2 201 A1 2002 EN 61000 4 5 1995 A1 2001 NEN EN 982 1996 A1 2008 NEN EN ISO 12100 1 2003 NEN EN ISO 12100 2 2003 EN 1050 1997 Caract ristiques et no...

Page 28: ...6767 Fax 34 91 3416740 ventas infastech com TAIWAN Infastech Tri Star Limited No 269 7 Baodong Rd Guanmiao Dist Tainan City Taiwan R O C 71841 Tel 886 6 596 5798 ext 201 Fax 886 6 596 5758 info tw inf...

Page 29: ...Instruction Manual Original Instruction EP Pump Hydraulic Power Unit...

Page 30: ...D Menus and Operating Instructions 13 Return Timer Setting 17 Pressure Settings 18 Priming the Hydraulic Hose Set 20 Maintenance and Servicing 21 Daily Weekly 21 Change Oil Clean Reservoir 21 Changing...

Page 31: ...refund for the purchase price at seller s option Seller expressly disclaims any warranty express or implied arising from overloading unauthorized alterations including repairs or attempted repairs by...

Page 32: ...esult in equipment damage and or personal injury 12 The system operating pressure must not exceed the pressure rating of the lowest rated component in the system 13 The pump should be kept clean and d...

Page 33: ...LLATION TOOLING BE USED WITH THE PUMP UNIT AS OTHER MAKES OF HYDRAULIC TOOLING MAY NOT OPERATE AT THE SAFE DESIGNED WORKING PRESSURES KEEP DIRT AND FOREIGN MATTER OUT OF THE HYDRAULIC SYSTEM OF THE TO...

Page 34: ...02000 73433 03100 AV 15 73432 02000 1 2 73412 03600 AV 30 73434 02000 AVBOLT 5 8 73412 03400 AV 30 73434 02000 AVDELOK 3 8 73430 03100 AV 10 73430 02000 AVSEAL II 16 mm 73430 05000 AV 10 73430 02000 7...

Page 35: ...0 415 208 240 208 240 Frequency Hz 50 60 50 60 50 60 Power Supply Phase 3 1 1 Current Full Load Amps A 10 2 11 0 6 8 l min at 7 bar 12 3 11 5 8 9 l min at 50 bar 12 2 8 8 8 2 l min at 350 bar 2 9 1 2...

Page 36: ...V 460 480 115 115 Frequency Hz 50 60 50 60 50 60 Power Supply Phase 3 1 1 Current Full Load Amps A 8 4 21 0 18 0 l min at 7 bar 12 3 11 5 8 9 l min at 50 bar 12 2 8 8 8 2 l min at 350 bar 2 9 1 2 0 8...

Page 37: ...60 Power Supply Phase 3 1 1 Current Full Load Amps A 16 8 11 0 21 0 l min at 7 bar 12 3 11 5 11 5 l min at 50 bar 12 2 8 8 8 8 l min at 350 bar 2 9 1 2 1 2 Output Flow Rate l min at 600 bar 2 7 1 0 1...

Page 38: ...10 Specification Pump Unit Dimensions continued b Pump Models 73441 02000 73444 02000 c Pump Models 73447 02000 73448 02000 All dimensions are shown in millimetres...

Page 39: ...e is achieved the solenoid valve will de energise and activate a preset Return Timer This controls the time that the pump motor will continue run before switching to the idle mode The timer can be man...

Page 40: ...OOL INSTRUCTION MANUAL AND THE INSTRUCTIONS ON PAGE 20 Connect the hydraulic hose quick couplers to the pump unit before connecting the electrical control cable Hoses and control cable must be connect...

Page 41: ...reen that are the main interface between the operator and the unit On Off Menu Down Arrow Up Arrow The On Off MOTOR button toggles the motor Off The Off function is available on this button even if th...

Page 42: ...peration of the pump Set the pressure units to PSI MPa BAR by pressing the Down or Up Arrow buttons BAR is the default setting Save the setting and step forward using the MENU button SCREEN 3 SET PSI...

Page 43: ...OLT is defined as an operating condition with the main power supply at or below 80 of nominal voltage This screen allows the operator to read the number of hours the pump has been operated in a low vo...

Page 44: ...ON the shroud buttons replace the placing tool trigger button as the method to operate the pump In LOCAL mode the Up Arrow switches the solenoid valve between the two positions and the MOTOR On Off w...

Page 45: ...t be adjusted to allow the placing tool piston sufficient time to fully return before switching the motor off The following timer settings are recommended for the Avdel range of placing tools and pump...

Page 46: ...Display the HI PRESS menu and adjust the value to 600 BAR using the Up Arrow button Save the setting and return to the AVDEL display by pressing and holding the MENU button for 2 seconds Turn on the...

Page 47: ...splay the HI PRESS menu and adjust the value to 510 BAR using the Down Arrow button Save the setting and return to the AVDEL display by pressing and holding the MENU button for 2 seconds Note For the...

Page 48: ...ng the MENU button once Save the setting and return to the AVDEL display by pressing and holding the MENU button for 2 seconds Priming the Hydraulic Hose Set Before use the Hydraulic Hose Set will nee...

Page 49: ...trigger control cable and hydraulic hoses Check for leakage and or wear and tear on hydraulic quick connectors Check tightness of hydraulic fittings and fasteners on the pump unit Check for oil contam...

Page 50: ...tities may cause nausea and diarrhea If contamination of the mouth occurs wash out thoroughly with water Except as a deliberate act the ingestion of large amounts of product is unlikely If it should o...

Page 51: ...does not function Trigger control cable or connector damaged Refer to placing tool Instruction manual for repair replacement Hydraulic Hoses not connected Check for correct connections at pump and pl...

Page 52: ...turn flow restricted or blocked Check couplers for full engagement and or fault Hydraulic hoses not connected Check for correct connections at pump and placing tool Valve malfunction See authorized se...

Page 53: ...for more than 3 seconds Motor Overload Display MTR OVLD Motor Overload The Motor Overload fault is displayed when the electric current drawn by the motor exceeds the pre set limit of the internal circ...

Page 54: ...26 Notes...

Page 55: ...9 336 EEC 92 31 EEC and 93 68 EEC EN 55014 1 201 A2 2002 EN 55014 2 201 A1 2002 EN 61000 4 5 1995 A1 2001 NEN EN 982 1996 A1 2008 NEN EN ISO 12100 1 2003 NEN EN ISO 12100 2 2003 EN 1050 1997 ENERPAC a...

Page 56: ...igono Industrial Prado Overa Ctra de Toledo km 7 8 28919 Legan s Madrid Tel 34 91 3416767 Fax 34 91 3416740 ventas infastech com TAIWAN Infastech Tri Star Limited No 269 7 Baodong Rd Guanmiao Dist Tai...

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