10
Servicing the Tool
IMPORTANT - READ SAFETY INSTRUCTIONS ON PAGE 3 AND 4. THE EMPLOYER IS RESPONSIBLE FOR
ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE
OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY
TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
Daily
Check placing tool, hoses and quick couplers for oil leaks.
Worn or damaged hoses and couplings should be replaced.
Check that the stroke of tool meets the specification.
Check that the stem deflector is fitted.
Check that the pump pull / advance pressure relief valve is functioning correctly.
Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by referring to
the installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
Weekly
Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly
datasheet.
Check for oil leaks in placing tool, hoses and quick couplers.
Annually or every 250k operations
Every 250,000 cycles the tool should be completely dismantled and new components should be used where
worn, damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated
with MolyKote
®
111 grease before assembling.
Service Kit
For a complete service the following Service Kit is available:
SERVICE KIT: 73432-99990
PART NUMBER DESCRIPTION
PART NUMBER DESCRIPTION
07005-10118
Quick Coupler - Male
07900-00966
AV15 Piston Guide Sleeve
07005-10120
Quick Coupler - Female
07900-00967
AV15 End Cap Assembly Tool
07900-00961
AV15 Piston Bullet - Front
07992-00020
Grease – MolyLithium EP3753
07900-00962
AV15 Piston Bullet - Rear
07900-00755
Grease – Molykote
®
111
07900-00965
AV15 Front Gland Guide Rod
07900-00756
Loctite
®
243 Threadlocker
The following standard tools are also required:
Allen Key: 2.0 / 3.0 mm
Open End Flat Spanner: 12 / 14 / 18 / 24 / 45 mm A/F
PTFE Tape: 10 mm
Engineers Vice with Jaw Guards – 150 mm
