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SPC-2000

AVANI Welding Fume Extractor

AV-SPC-013 Rev.0 06/02/2014

Avani Environmental Intl. Inc.

®

PH: (919) 570-2862

95 Cypress Drive, E-mail: [email protected]

Youngsville, NC 27596

www.avanienvironmental.com

TABLE OF CONTENTS

Machine Warning Signs ....................................................................................... 3
Technical Specifications & Tool Requirements for Assembly .................................... 4
Safety Precautioins ............................................................................................. 5
Electrical Installation ........................................................................................... 6
Electrical Circuit Diagram ..................................................................................... 7
Safety Instructions .............................................................................................. 9
Operating Instructions .................................................................................. …..10

Filter Cleaning

………………………………………………………………………………..12

AutoCad Drawing…………………………………………………………………………………………….14
Filter Identiiftication & Assembly……………………………………………………………………….15
Repair Parts Illustration……………………………………………………………………………………19
Repair Parts List………………………………………………………………………………………………20
Contact Information…………………………………………………………………………………………25

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Summary of Contents for SPC-2000

Page 1: ...V SPC 013 Rev 0 06 02 2014 Avani Environmental Intl Inc PH 919 570 2862 95 Cypress Drive E mail info avanienvironmental com Youngsville NC 27596 www avanienvironmental com Customer Customer PO AVANI SO Tested By Serial Ship Date Install Date ...

Page 2: ...anienvironmental com TABLE OF CONTENTS Machine Warning Signs 3 Technical Specifications Tool Requirements for Assembly 4 Safety Precautioins 5 Electrical Installation 6 Electrical Circuit Diagram 7 Safety Instructions 9 Operating Instructions 10 Filter Cleaning 12 AutoCad Drawing 14 Filter Identiiftication Assembly 15 Repair Parts Illustration 19 Repair Parts List 20 Contact Information 25 ...

Page 3: ...sult in minor or moderate injury Used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage Warning of electric shock Do not expose the equipment to rain or use in damp locations Do not use the equipment around flammable products if not avoided sparks can ignite vapors from flammable products Read and understand all warnings an...

Page 4: ...ctrical Specs 120V 240Volts 60Hz 1Ph 16 8 FL Amps wired at 120volts Manufacturer Avani Air Volume 1100CFM 1867 8 m3 hr Inlet Size 1 8 Dia 1 6 Dia Or 2 4 Dia Packing Size L x W x H Machine Dimensions L x W x H 44 75 x 33 75 x 70 25 114 x 86 x 178cm 43 5 x 30 7 x 66 2 111 x 78 x 168 cm N W machine 440 9 lbs 200 kgs G W machine 562 2 lbs 255 kgs Filter Area 269 ft2 Aluminum Mesh FM 23500 Cartridge Fi...

Page 5: ...urce power is turned off and locked out before electrical installation 1 Check that the voltage phase count and grounding wire match the machine requirements 2 Check that the electrical specifications of this machine meets safety requirements and that maintenance is carried out by a certified electrician 3 Confirm that the parts accessories have been fully assembled to insure safe and reliable mac...

Page 6: ...en the ambient average temperature shall not be over 122 F Humidity Between 30 and 95 Altitude 3 280 feet Moving and Storing 13 F to 131 F For short time storage less than 24 hours the storage temperature can be up to 158 F POWER CONNECTION 1 All electrical connections must be performed by a qualified electrician 2 Confirm that the available power supply is equal to the motor and control panel vol...

Page 7: ...SPC 2000 AVANI Welding Fume Extractor 7 INSTALLATION ELECTRICAL CIRCUIT DIAGRAM ...

Page 8: ...SPC 2000 AVANI Welding Fume Extractor 8 ...

Page 9: ... operation 3 All non operating personnel should keep proper distance from the unit when in use to avoid risk of injury Keep other persons away from the product except for the operator to avoid danger 4 Inspect the electrical wires daily If wiring is frayed or cut immediately turn off the unit and turn off the power source and contact a qualified electrician for repair 5 Before replacing parts turn...

Page 10: ...f this tank should be part of routine maintenance Routine maintenance of this area can be accomplished in either of two ways CAUTION AIR TANK IS UNDER PRESSURE AND MAINTENANCE SHOULD BE PERFORMED ONLY WHEN THE COLLECTOR IS SHUT DOWN AND AIR TANK HAS DEPRESSURIZED THIS CAN BE DONE BY SHUTTING DOWN THE AIR SUPPLY TO COLLECTOR AND ALLOWING THE COLLECTOR TO PULSE AT LEAST TWO TIMES BEFORE SHUTTING THE...

Page 11: ...SPC 2000 AVANI Welding Fume Extractor 11 Air inlet fitting Diameter 1 4 Drain plug Diameter 1 2 ...

Page 12: ... Cleaning 1 Attached compressed air to the unit for cleaning purposes at a source pressure of 90 PSI The connection point is accessed by removing the panel on the side of the unit where the PSI label is in place and requires a 1 4 NPT fitting A regulator must be incorporated in line to set pressure Do not exceed 90 PSI pressure 2 Refer to control panel for initiating power to the motor and subsequ...

Page 13: ...ff and the button pushed one to two times 5 If operating vacuum is weak after manual pulse cleaning remove the metal filter clean with water dry and re install All other filters can be removed and cleaned with compressed air 6 If vacuum remains weak after cleaning the filters contact AVANI for filter replacement see contact list in this manual ...

Page 14: ...SPC 2000 AVANI Welding Fume Extractor 14 Dimensions in mm inches AUTOCAD DRAWING ...

Page 15: ...ir tank 1 specification Ø380 x 660mm Ø15 x 26 2 required quantity 1 pc 3 filtering area 25m2 x 1 25m2 269 ft2 4 material 80 20 FR 5 Filter efficiency 99 down to 5 microns 3 CARBON FILTER cleans noxious fumes to provide a better working environment 1 specification 440 x 540 x 22mm 17 4 x 21 3 x 0 87 2 filter efficiency 25 30 3 required quantity 1 pc Filter Assembly Aluminum mesh 1 Pull out the alum...

Page 16: ...ont maintenance door 2 Loosen the screws and washers circled in green Release the filter handle fixing plate 3 Pull down the left and right filter handles 4 Pull out the cartridge filter 5 Take out the cartridge filter set and install with a new cartridge ...

Page 17: ...tridge back into the track and push it to the end 7 Pull up the left and right filter handles 8 Attach the filter handle fixing plate upon the left and right filter handles Fasten the plate and handles with screws and washers Carbon filter 1 Release 2 knobs ...

Page 18: ...SPC 2000 AVANI Welding Fume Extractor 18 2 Pull out the carbon filter Insert a new filter and secure it with 2 knobs 3 Close the front maintenance door Assembly completed ...

Page 19: ...SPC 2000 AVANI Welding Fume Extractor 19 PARTS Repair Parts Illustration ...

Page 20: ...3 Spring Dual Buckle A02 05 PS 150 3 4 4 Motor Cover A02 05 PS 150 4 1 5 Phillips Head Sheet Metal Screw 5 32 3 4 A02 05 PS 150 5 2 6 Magnetic Switch A02 05 PS 150 6 1 7 Motor A02 05 PS 150 7 1 8 Motor Gasket A02 05 PS 150 8 1 9 Hex Screw 5 16 3 4 A02 05 PS 150 9 12 10 Flat Washer 5 16 OD18 2t A02 05 PS 150 10 12 11 Motor Base A02 05 PS 150 11 1 12 Lock Washer 5 16 A02 05 PS 150 12 4 13 Hex Screw ...

Page 21: ...26 1 27 Hex Screw 5 16 3 4 A02 05 PS 150 27 4 28 Flat Washer 5 16 OD18 2t A02 05 PS 150 28 6 29 Fixing Base for Air Tank A02 05 PS 150 29 1 30 Nipple A02 05 PS 150 30 1 31 Elbow 1 4 A02 05 PS 150 31 1 32 Hex Nut 5 16 A02 05 PS 150 32 2 33 Safety Valve 1 2 A02 05 PS 150 33 1 34 Nipple A02 05 PS 150 34 1 35 Connector A02 05 PS 150 35 1 36 Nipple A02 05 PS 150 36 1 37 Phillips Head Sheet Metal Screw ...

Page 22: ...at Washer 3 8 OD23 2t A02 05 PS 150 52 2 53 Handle A02 05 PS 150 53 1 54 Cap Screw A02 05 PS 150 54 2 55 Knob 1 4 3 4 A02 05 PS 150 55 8 56 Round Phillips Head Screw 5 16 3 4 A02 05 PS 150 56 4 57 Compression Latch Base A02 05 PS 150 57 2 58 Casters 6 A02 05 PS 150 58 2 59 Caster Axle Washer A02 05 PS 150 59 1 60 Caster Axle A02 05 PS 150 60 1 61 Activated Carbon Filter FM 20350 1 62 Drawer large ...

Page 23: ... Compression Latch A02 05 PS 150 78 2 79 Countersunk Inner Hex Screw A02 05 PS 150 79 12 80 Cartridge Filter FM 20252 1 81 Door A02 05 PS 150 81 1 82 Foam Tape A02 05 PS 150 82 1 83 Flange Nut A02 05 PS 150 83 16 84 Hinge A02 05 PS 150 84 4 85 Cap Screw A02 05 PS 150 85 16 86 Hex Screw 3 8 3 4 A02 05 PS 150 86 1 87 Blast Gate A02 05 PS 150 87 1 88 Hex Nut 3 8 A02 05 PS 150 88 1 89 Knob 5 16 1 2 A0...

Page 24: ...on A02 05 PS 150 98 1 99 Arm Port Cover 6 A02 05 PS 150 99 1 100 Arm Port Switch Flange for 6 and 8 Arm A02 05 PS 150 100 1 101 Flat Washer 5 16 OD18 2t A02 05 PS 150 101 8 102 Hex Screw 3 8 3 4 A02 05 PS 150 102 8 103 Phillips Head Sheet Metal Screw 5 32 1 2 A02 05 PS 150 103 6 104 Spring Dual Buckle A02 05 PS 150 104 3 105 Switch Valve A02 05 PS 150 105 1 106 Nipple A02 05 PS 150 106 1 ...

Page 25: ...vironmental Intl Inc 95 Cypress Drive Youngsville NC 27596 Email info avanienvironmental com www avanienvironmental com Customer Service info avanienvironmental com Tel 919 570 2862 ext 5167 Engineering Service engineering avanienvironmental com Tel 919 570 2862 ext 5162 ...

Page 26: ...SPC 2000 AVANI Welding Fume Extractor 26 ...

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