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APT3100

Smart Pressure Transmitter

Operation Manual M3100-E01G

* Information on this manual can be changed without an advance notice.

APT3100 Smart Pressure Transmitter

Operation Manual

AUTROL Series

Operation Manual : M3100-E01G

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Summary of Contents for APT 3100 Series

Page 1: ...100 E01G Information on this manual can be changed without an advance notice APT3100 Smart Pressure Transmitter Operation Manual AUTROL Series Operation Manual M3100 E01G www GlobalTestSupply com Find...

Page 2: ...ctric Strength Test 2 10 Installation of Explosion Protected Type Transmitters 2 11 EMC Conformity Standards Chapter 3 Transmitter Functions 3 1 Overview 3 2 Safety Messages 3 3 Warning 3 4 Fail Mode...

Page 3: ...8 Configuration of Breakdown Diagnostics Function 5 9 Calibration Chapter 6 Maintenance 6 1 Overview 6 2 Safety Messages 6 3 Hardware Diagnosis 6 4 Hardware Maintenance Appendix I APT3100 Smart Press...

Page 4: ...1 1 Using This Manual The Chapters in this operating manual provide information on installing operating and maintaining devices from the AUTROL Model APT3100 Samrt Pressure Transmitter The Chapters ar...

Page 5: ...red and tested calibrated by users For the HART Communication between DC Power Supply and Transmitter has to terminate 250 550 Ohm 1 3 Software Compatibility Autrol Smart Pressure Transmitter s softwa...

Page 6: ...nts and figure of Autrol Smart Pressure Transmitter is suggested on the next page Follow the precedure described on figure 1 1 1 2 1 3 1 4 1 5 1 6 Figure 1 1 Model APT3100 Transmitter Exposed View Hou...

Page 7: ...tter Operation Manual M3100 EO1G 4 Duon System Co Ltd Figure 1 3 Model APT3100 Exploded View Sensor Module D G L Figure 1 4 TRANSMITTER COMPONENTS www GlobalTestSupply com Find Quality Products Online...

Page 8: ...mitter Operation Manual M3100 EO1G 5 Duon System Co Ltd Figure 1 5 Model APT3100 Exploded View Sensor Module H Figure 1 6 TRANSMITTER COMPONENTS www GlobalTestSupply com Find Quality Products Online a...

Page 9: ...Where non explosion area is matched on explosionproof regulations Where maintenance is very easy Engineering 6 Mechanical Considerations Where transmitter can be handled easily Be cautious not leaking...

Page 10: ...mains on them In addition make sure before storing that the pressure detector and transmitter assemblies are securely mounted 2 4 Selecting the Installation Locations The transmitter is designed to wi...

Page 11: ...he option of pressure connection of transmitter Necessarily use standardized and quality approved parts 3 In case of being needed by hard circumstances and regulations there should be seal equipment f...

Page 12: ...the shorted SUPPLY terminals and the minus lead wire to the grounding terminal c Turn ON the insulation tester power and measure the insulation resistance The voltage should be applied short as possi...

Page 13: ...ices shall be of a certified flameproof type suitable for conditions of use Note4 Operation z Wait one minute after power disconnection before opening the enclosure z Take care not to generate mechani...

Page 14: ...oxes must be connected with the wall of housing directly z Tubing is installed a minimum of 5 threads z Sensor is to be threaded a minimum of 7 threads and prevented from turing by tightening the hous...

Page 15: ...Class I Division 1 in spite of its length z All cable tubes have to be sealed with 50 cm from housing z Installation in Division 2 zone does not need to be sealed z In assembly of sensor module and ho...

Page 16: ...ous Location Certification F1 m Option BA BF C6 CA CF K M1 P S or TW Equipment Rating Explosionproof for use in Class I Division 1 Groups A B C and D Dust Ignitionproof for Class II III Division 1 Gro...

Page 17: ...ilure the transmitter drives its output outside of the normal saturation values The transmitter will drive its output low down or high up based on the position of the failure mode alarm jumper See Tab...

Page 18: ...d we can select Down side Jumper Select Switch is followed in Figure 3 2 3 3 Both LCD Module and CPU Module Only CPU Module Select Fail Mode CPU Module LCD Module CPU Module Fail Down Down D D Down U...

Page 19: ...ation variable data in software hardware side there is Write Protect Mode and Jumper Switch selected it segmented EEP Write DIS EN in Main CPU Module Thus if you connect Jumper to DIS you can t change...

Page 20: ...umper turn on at wanted position 4 Close the housing covers You must fully engage to meet explosion proof requirements 3 7 Configuration of Zero and Span Procedures There are ZERO and SPAN Buttons whe...

Page 21: ...ow 3 Span Configurations Set the current process value for Upperr Range Value 20 mA Put purposed pressure for zero over 10 seconds and push Span Button over 5 seconds Then show SPAn in LCD window Afte...

Page 22: ...g rate 10n and then change the each decimal value to increase or decrease as wanted For example to select 3810 Select increasing rate as 1000 Increase 3 times as 1000 Select increasing rate as 100 Inc...

Page 23: ...message on LCD And then set the value to put Span button When VALUE message appear change the LCD value 10 0 as to put Zero button and then put Zero Span button When SelInc message appear change the L...

Page 24: ...tton when 1 TRIM message appear Moving to the sub directory to put Span button when 2 Setup message appear Moving to the next menu to put Zero button when 21 Unit message appear Moving to the next men...

Page 25: ...al place 99 999 1 4 Display four decimal place 9 9999 Firstly 0 0 will be display on the first line of LCD Decimal place will be change whenever put the Zero button Saving the setting value to put Spa...

Page 26: ...If you connect TEST pin it s not communicated If it doesn t exposed electronics circuits after install you must connect all Jumper of transmitter in the shop commissioning level Analog output of tran...

Page 27: ...ning Explosion can result in death or serious injury Do not remove the transmitter covers in explosion environments when the circuit is alive Both transmitter covers must be fully engaged to meet expl...

Page 28: ...e to handle upon commissioning on the bench with Hand Held Terminal Start Field Install a Jumper Switch Setup b Transmitter take up c Transmitter leads e Transmitter for Power Supply f Process Leak Ch...

Page 29: ...nput Current Voltage is currently DC voltage between DC 11 9 volt 45 volt and power supply s ripple is not up to 2 Loop resistance means all resistor sums in loop In case of using Intrinsic Safety Bar...

Page 30: ...ecting TEST terminal 3 Seal and close the non using Conduit Connection Part for severe humidity and explosion on the terminal box of housing 4 Transmitter power is supplied to Signal Wiring So don t i...

Page 31: ...peration Manual M3100 EO1G 28 Duon System Co Ltd Figure 4 3 Picture of Terminal Board of Transmitter DCS or Power Supply Local Indicator or Ampere Meter www GlobalTestSupply com Find Quality Products...

Page 32: ...talled by intrinsic safety regulations Both transmitter covers must be fully engaged to meet explosion proof requirements A Loop Configuration AUTROL Series Transmitters use a two wire system for powe...

Page 33: ...meproof packing adapter or using a flameproof metal conduit a Wiring cable through flameproof packing adapter for KOSHA flameproof type see Figure 4 4b Use only flameproof packing adapter by KOSHA App...

Page 34: ...x connections port for a sealed construction Apply a non hardening sealant to the threads of the terminal box connection box flexible metal conduit and deal fitting for waterproofing Figure 4 4b Typic...

Page 35: ...explosionproof and intrinsic safety Note In case of with Built in Lightening Protector Grounding should satisfy Special KS requirements grounding resistance 10 Ohm or less b There are ground terminal...

Page 36: ...tter terminal input is same as follows z General Standard 11 9 to 45 Vdc z Hart Communication 17 4 to 45 Vdc z KOSHA Explosionproof 11 9 to 45 Vdc z CSA Explosionproof 17 4 to 42 Vdc max And maximum l...

Page 37: ...8 Mechanical Considerations Figure 4 3 is transmitter dimensional drawings of APT3100 A mounting example and dimensional drawings is shown in Figure 4 4 Figure 4 6 Model APT3100 Outline Dimension Draw...

Page 38: ...T3100 Smart Pressure Transmitter Operation Manual M3100 EO1G 35 Duon System Co Ltd Figure 4 7 Typical Bracket Mounting www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply c...

Page 39: ...ectronic circuit the space where be able to pull out transmitter cover If LCD meter is installed it requires extra space 4 9 Environmental Considerations 4 9 1 Effect of Ambient Temperature You have t...

Page 40: ...when the circuit is alive Before connecting HHT in explosion zone confirm that the configure device has to be installed by intrinsic safety regulations Both transmitter covers must be fully engaged t...

Page 41: ...This value is classified from pressure sensor module automatically 5 5 2 Set Output Units Select from the following engineering units Unit kPa kg cm2 bar psi mmH2O etc 5 5 3 Rerange Set the Zero and...

Page 42: ...t verifies the output of the transmitter the integrity of the loop and the operations of any recorders or similar devices installed loop Perform the following procedure for a loop test Connect a refer...

Page 43: ...ty to readjust the 4 20mA points sensor inputs 5 9 1 Sensor Trim The Sensor Trim the transmitter sensor input signal convert A D to lead and how it interprets the values which it inputs with digital t...

Page 44: ...the circuit is alive Both transmitter covers must be fully engaged to meet explosion proof requirements Warning Electrical shock can result in death or serious injury If you install high voltage envi...

Page 45: ...supply at the transmitter terminals It should be 11 9 to 45 Vdc in spite of loop scale High Output Electronics Module y Connect HHT and enter the Transmitter test mode to isolate module failure Check...

Page 46: ...or replacement 6 4 1 Test Terminals The test terminal marked as TEST on the terminal block The test and negative terminals are connected to the test terminals so long as the voltage across the recepta...

Page 47: ...n occurs the entire unit must be replaced 1 Disconnect the power to the transmitter 2 Remove the cover from the electronics side of the transmitter housing Figure 6 2 Do not remove the instrument cove...

Page 48: ...ectronics module in housing 3 Firstly connect the connector of sensor board with power connector z Mis connection of the two connectors cause wrong output 4 20mA and effect on power of Transmitter z I...

Page 49: ...n Zero Trim TR Zero Trim Done ZR ERR Setting Limit error when executing Zero button function SP ERR Setting Limit error when executing Span button function ZR Zero button function done SP Span button...

Page 50: ...log EEPROM Whole Write Done S FL Sensor Fail S OP Sensor Overpressure AEP RF Analog EEPROM read checksum error TS FL Temperature Sensor Error AEP WF Analog EEPROM write fail EOSC Crystal Element Defec...

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