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460i Electronic Demand System

The 460i electronic demand system is available as an 
option on automatic controls for water conditioning 
equipment. Retrofitting of existing water treatment 
installations is easily accomplished, and the cost is 
amortized over a short period of time by the home 
owner in salt and water savings.

The two key components of the 460i electronic 
demand system are the microprocessor, a miniature 
computer located on the circuit board, and a water 
meter located at the valve outlet. The flow of 
conditioned water through the meter generates 
electrical impulses that tell the computer the amount of 
water being used.

Every day, at 2:00 a.m., the past seven days’ water 
usage is statistically averaged to anticipate the amount 
of water to be used the next day. The computer then 
determines if the water conditioner has enough 
remaining capacity to supply the next day’s needs. If 
not, the unit will regenerate.

If the water usage pattern changes, the computer 
automatically compensates for the change and 
regenerates only when needed. This results in higher 
operating efficiency and lower salt usage than a 
conventional conditioner operating on a fixed 
regeneration schedule.

Special Features

Memory Retention

During a power outage, all of the data in the 
microprocessor’s memory is stored in a special 
electronic chip called NOVRAM, Nonvolatile Random 
Access Memory. This data includes the time of day, 
water usage amounts, and the number of days since 
the last regeneration. The NOVRAM will maintain the 
data in its memory. When power is restored, the 
NOVRAM returns the data to the microprocessor and 
operation resumes as if an outage never occurred.

The time of day will be late by the length of the power 
outage. Most power outages are less than one minute 
in duration. Therefore, it may be months or years before 
the time display would require resetting. If an outage of 
one or more hours occurs, the time of day should be 
reset. No other reprogramming is necessary.

Self-Adjusting Reserve

“Reserve” refers to the amount of soft water that may 
be needed for the next 24 hours. The microprocessor 
calculates how much soft water was used and adjusts 
the reserve capacity accordingly at the end of each day. 
As a result, the reserve is kept at a minimum for 
optimum economy. The reserve amount is calculated 
by multiplying the average past seven days’ usage 

by 1.20. Regeneration decisions are based on the 
calculated reserve.

In the event of unusually high water usage (twice or 
more than the current daily average), the high usage 
amount will be used as the reserve when the computer 
performs its regeneration computation at 2:00 a.m. 
This is done in anticipation of a second day of very high 
usage.

High Water Usage

The 460i is programmed to react to a sudden increase 
in water usage. If a day’s usage is more than double the 
current average, the computer anticipates that a 
second day of high usage is likely to occur. The high 
usage amount will be used as the reserve when the 
460i performs its regeneration computation.

Low or No Water Usage

The 460i is programmed to recognize a day of very little 
or no water usage as an abnormality. It will not use data 
from such a day to compute the average usage. For 
example, if the family is on vacation for a week, the 
prior average will be maintained. When household 
activity resumes, the 460i will operate as if the vacation 
had not occurred.

Design Reliability

Solid-state electronics assure many years of trouble-
free performance. And, the metering system has only 
one moving part, that is the rotating turbine that 
measures water usage and creates magnetic pulses 
that are continually counted by the microprocessor to 
determine the need to regenerate.

Summary of Contents for 460i

Page 1: ...The 460i Electronic Control System Operation and Maintenance Manual 460i ...

Page 2: ...re less than one minute in duration Therefore it may be months or years before the time display would require resetting If an outage of one or more hours occurs the time of day should be reset No other reprogramming is necessary Self Adjusting Reserve Reserve refers to the amount of soft water that may be needed for the next 24 hours The microprocessor calculates how much soft water was used and a...

Page 3: ...ts per million PPM to grains per gallon GPG use this formula Parts per million grains per gallon 17 1 Capacity Setting Move the upper jumper to the set of pins next to the word CAPACITY Figure 4 Press the black TIME SET BUTTON until the correct capacity value is displayed The capacity range is 1 to 99 kilograins Refer to the salt setting chart Figure 6 Return the jumper to the top set of pins next...

Page 4: ...mshaft after a manual regeneration or when servicing the conditioner Advance it to just past the fast rinse position approximately 7 o clock The timer will then advance itself to the conditioned water position where the internal switch will turn the motor off The internal switch will not be operated and the motor will continue to run if advanced directly to the conditioned water position If power ...

Page 5: ...nsert stripped wire into barrel of connector and crimp For best results crimp twice per wire as shown in Figure 6 Splice connectors or extension wire are not supplied They are available at hardware or electrical stores Table 1 Suggested Salt Dial Settings Pounds of Salt for Various Size Softeners Resin Bed Volume Capacity Setting Kilograins 5 ft3 75 ft3 1 0 ft3 1 25 ft3 1 5 ft3 1 75 ft3 2 0 ft3 2 ...

Page 6: ...ce a Defective time set switch a Replace timer 4 Time display shows something other than time of day a Electrical interference b Defective circuit board a Disconnect power to unit Restore power and reset time of day display b Replace timer 5 No water flow display when water is flowing a Bypass valve in bypass b Meter probe disconnected or not fully connected to meter housing c Restricted meter tur...

Page 7: ... Defective circuit board c Incorrect hardness and capacity settings a Same as Item 5 b Replace timer c Set to correct values See Programming section 11 Run out of soft water between regenerations a Improper regeneration b Fouled softener resin c Incorrect salt setting d Incorrect hardness or capacity settings e Water hardness has increased f Restricted meter turbine rotation due to foreign materia...

Page 8: ...for use with polystyrene resins synthetic gel zeolite greens and bentonites 5 25 Sodium Hypochlorite These solutions are available under trade names such as Clorox Linco Bo Peep White Sail and Eagle Brand Bleach If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage a Polystyrene resin 1 2 fluid ounce per cubic foot b Non resinous exchange...

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