Autotrol 255-960 Operation And Maintenance Manual Download Page 3

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Introduction

Introduction

Introduction

Introduction

The Model 960 control provides sophisticated, 
demand-based water conditioning by incorporating a 
microprocessor and a water meter to electronically 
monitor the amount of water used daily. Each day, at 
Time of Regeneration, the control determines if the 
capacity remaining is sufficient to provide conditioned 
water for the next day. If the remaining capacity is too 
small, the control automatically regenerates the resin 
bed.

If water usage changes, the computer automatically 
compensates for the change and regenerates as 
needed. Regeneration is based on actual water usage. 
The control provides efficient, trouble-free, 
uninterrupted soft water luxury.

The Series 255 valve combines design simplicity with 
glass reinforced Noryl* plastic construction to provide 
an uncommonly reliable appliance.

If maintenance becomes necessary, the Model 960 
Series 255 water conditioning system offers a unique 
“separation” capability for quick repairs.

*Noryl is a trademark of General Electric Company.

Special Features

Special Features

Special Features

Special Features

Memory Retention.

 During a power outage, 

critical operating information in the control’s 
memory is stored in a special electronic device 
called a NOVRAM. This information includes the 
time of day, water usage amounts, daily average 
water usage, all programming data and the number 
of days since the last regeneration. When power is 
restored, the information is returned to the 
microprocessor and operation resumes as if an 
outage never occurred. The time of day will be late 
by the length of the power outage. Because most 
power outages are less than one minute in 
duration, it may be months or years before the time 
display requires resetting. If an outage of one or 
more hours occurs, the time of day should be reset 
but no other reprogramming is necessary.

Design Reliability. 

Solid-state electronics assure 

many years of trouble-free performance. The 
metering system has only one moving part – a 
rotating turbine that measures water usage.

Time and Capacity Display. 

During normal 

conditioning operation, the correct time of day 
alternates with capacity on the display. The 
capacity value is the number of gallons (cubic 
meters for metric units) of water that the unit can 
condition before another regeneration is needed.

Flow Indicator.

 The colon between the hours and 

minutes in the Time of Day display flashes to 
indicate the flow of service water through the valve. 
This provides an easy determination of proper 
meter operation.

Hardness and Capacity Settings.

 Once the 

hardness and capacity settings are entered, the 
information cannot be lost due to a power outage, 
so reprogramming is not necessary.

Guest Cycle.

 An extra regeneration can be 

achieved at any time by pressing the REGEN 
button on the front panel. It takes a few minutes for 
the regeneration to start. The unit completes the 
regeneration in about two hours. This feature is 
beneficial when you expect to use more than the 
normal amount of water; for example, guest visits 
or an extra heavy laundry day.

General Conditioner Information

General Conditioner Information

General Conditioner Information

General Conditioner Information

How Your Conditioner Works

In general, your water conditioner works in the 
following manner. Hard water flows into the conditioner 
and through the resin bed where calcium and 
magnesium hardness minerals are exchanged. The 
conditioned water flows out of the resin bed into your 
plumbing system. After a certain amount of hard water 
has passed through the conditioner, the resin cannot 
remove any more minerals. This resin state is called 
exhaustion and indicates that the resin needs to be 
regenerated. The regeneration process restores the 
conditioner’s ability to soften water. The control 
monitors the amount of water that flows through the 
conditioner and automatically calculates when to 
regenerate the resin bed.

Model 960 Control Front Panel

Figure 1

The main components of the Model 960 control front 
panel are:

Regeneration Cycle Indicator

Green Indicator Lights

Four-Digit Display

Programming Push Buttons

REGEN Push Button

Refer to Figure 1 or your conditioner for the location of 
these features. 

Summary of Contents for 255-960

Page 1: ...Water Conditioning Control System Operation and Maintenance Manual Series 255 Valve 960 Control...

Page 2: ...ration Manual Regeneration Care of Your Water Conditioner 7 General Cleaning the Injector Injector Screen Maintaining the Drain Line Manual Valve Operation 9 Additional Features 9 Disinfection of Wate...

Page 3: ...tating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day alternates with capacity on the display The capacity value is the number...

Page 4: ...until the green light is illuminated next to the control setting you want to change That control setting value shows on the display Press the SET button and the far right number on the display starts...

Page 5: ...er stops flashing and the next number starts flashing You can only change the flashing number 4 Continue changing numbers until you reach the desired setting 5 Press the SET button The number stops fl...

Page 6: ...s flashing You can only change the flashing number 4 Continue changing numbers until you reach the desired setting 5 Press the SET button The number stops flashing and the control accepts the new sett...

Page 7: ...l starts alternating the display between TIME OF DAY and CAPACITY No settings can be changed during a regeneration The settings can be viewed but the control beeps and ignores any attempt to change se...

Page 8: ......

Page 9: ...the metric values when the metric option is selected Calendar Override The Calendar Override option is a method of forcing the control to regenerate after a preset number of days if a normal demand b...

Page 10: ......

Page 11: ...1 6 Drain Control Assembly w O Rings 1 13 1031402 Locking Bar English Language 1 1034162 No 6 for 6 inch Diameter Tank 14 1006093 Screw No 8 x 9 16 inch 1 1000209 No 7 for 7 inch Diameter Tank 15 100...

Page 12: ...r Bypass Valve and Piping Boss Meter Adapter Bypass Valve and Piping Boss Meter Adapter Bypass Valve and Piping Boss BYPASS BYPASS Bypass Valve Piping Boss Meter Adapter 960 Control Wall Mount Transfo...

Page 13: ...pter Kit 1 1040284 1 inch BSPT Noryl 1001614 1 inch CPVC Tube Adapter Kit 1 2 1040339 Installation Kit Piping Boss 1001615 25 mm CPVC Tube Adapter Kit 1 1001408 Elbow Adapter 1001769 3 4 inch NPT Plas...

Page 14: ......

Page 15: ...act dealer c Contact dealer Loss of power to the system a Transformer unplugged b Fuse blown circuit breaker open or circuit switched off a Connect power b Correct the electrical problem Control does...

Page 16: ...sc s open c Check all connections in brine line for leaks d See Table 1 for suggested salt settings System using more or less salt than salt setting a Inaccurate setting a Correct salt setting Refer t...

Page 17: ...storage tank into the resin tank Calendar Override Regeneration If a normal demand based regeneration does not occur the Model 960 Control regenerates the system after a preset number of days Your de...

Page 18: ...Copyright 2000 1999 Osmonics Printed in the USA P N 1017934 Rev C...

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