Autopilot 75041A Owner'S Manual Download Page 33 | Manualshive

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Page 27

SECTION 8 - INSTALLATION

8.1 BASIC SYSTEM OVERVIEW

The Digital Nano/Nano+ is a salt chlorination system for pool or spa purification, and is designed to
operate in the following configurations:

SHOWN WITH AUTOMATIC-FLOW BYPASS MANIFOLD ASSEMBLY (models PPM1 or PPM2):

SHOWN WITH OPTIONAL COPILOT

®

AND COPILOT

®

MANIFOLD ASSEMBLY:

Figure 10

Figure 11

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Summary of Contents for 75041A

Page 1: ...Models 75041A 75041A xx Manifolds PPM1 PPM1M Cell PPC1 Digital Nano Models 75043A 75043A xx Manifolds PPM2 PPM2M Cells PPC1 or PPC2 Owner s Manual Installation Operation This manual covers the install...

Page 2: ......

Page 3: ...Available Options 10 5 2 1 Automatic Flow Bypass Manifold Assembly models PPM1 PPM1M and PPM2 PPM2M 11 5 2 2 CoPilot Manifold Assembly 11 5 3 Automatically Reduce Chlorine Output When Pool Cover Clos...

Page 4: ...System Optional Feature w 863A Expansion Board 26 SECTION 8 INSTALLATION 27 8 1 Basic System Overview 27 8 2 Plannning the installation 28 8 2 1 Before installing the Digital Nano Nano 28 8 3 Check Pa...

Page 5: ...Page iii TABLE OF CONTENTS 10 3 Salt Addition Chart 52 10 4 Declaration of Conformity 53 10 5 FCC Compliance 53...

Page 6: ......

Page 7: ...rticular attention is required Please note WARNING signals relate to personal safety while CAUTION signals promote avoiding damage to equipment Follow all state provincial and NEC National Electrical...

Page 8: ...whenever handling or using chemicals CHEMICAL HAZARD Heavy pool or spa usage and higher temperatures may require a higher chlorine output in order to maintain proper free available chlorine residuals...

Page 9: ...ty Scraping or scratching the titanium blade s edge or surface will damage the blade catalyst coating and cause premature failure of the cell warranty will be voided Never use any sharp or metallic ob...

Page 10: ...ming season However salt can be lost due to filter backwashing rain water overflow leaks or bather splashing carry out but not through evaporation The water circulation pump must be operating for your...

Page 11: ...water temperature fluctuates This temperature compensation feature will adjust output depending on water temperature See section 5 1 on page 10 for more information concerning the Patented Temperatur...

Page 12: ...arm see section 7 6 13 Enable Disable Audio Alarm on page 26 in the programming instructions 3 4 NORMAL DISPLAY MODES The Digital Nano Nano is limited to Purifier Mode 3 4 1 Purifier Mode Purifier Chl...

Page 13: ...applications only Follow local regulatory guidelines for any commercial pool applications POOL SPA PARAMETER UNITS MIN IDEAL MAX MIN IDEAL MAX Free Chlorine ppm mg L 1 0 2 0 4 0 5 2 0 3 0 4 0 10 Combi...

Page 14: ...ell Maximum Chlorine Output PPC1 0 8 lb day 15 1 g hr standard 0 8 lb day 15 1 g hr optional PPC2 not applicable 1 06 lb day 20 0 g hr standard Manifold Type PPM1 or PPM1M PPM2 or PPM2M Standard Cell...

Page 15: ...shows pressure drop versus flow for all Digital Nano Nano manifolds The optional CoPilot Ozone manifold is also listed Table 3 4 3 AGENCY APPROVALS Tested to conform to the following specifications SP...

Page 16: ...automatically adjust chlorine output based upon changes in water temperature The automatic compensation feature operates between 55 F and 125 F 13 C 52 C As water temperature falls below 65 F 18 C th...

Page 17: ...lorine demand and extend cell life This system is also sold separately as an upgrade to existing Digital Nano Nano systems The manifold is connected into the plumbing after all other equipment Water f...

Page 18: ...ENANCE 6 1 FUSE LOCATION AND RATINGS WARNING Failure to heed the following may result in permanent injury or death ELECTRICAL SHOCK HAZARD Turn off the electrical power to unit before servicing To ins...

Page 19: ...ded in warmer water and production is automatically adjusted higher as water temperature increases Please note The Tri sensor normally does not require maintenance or cleaning 6 2 2 Inspect Tri sensor...

Page 20: ...spect Repeat the acid treatment as necessary until all scale has been eliminated 6 2 4 Test Tri sensor Flow Switch WARNING Failure to heed the following may result in permanent injury or death Do NOT...

Page 21: ...ean the Tri sensor as outlined in the Inspect Tri sensor and Cleaning Tri sensor sections on pages 13 14 If the warning message still does not appear then turn the Digital Nano Nano off and contact th...

Page 22: ...ill be voided Never use any sharp or metallic objects to remove scale 1 Place a PLA0113 cell cleaning plug AutoPilot accessory on the end of the cell as shown A 1 MPT clean out plug may also be used a...

Page 23: ...ing conditions Equipment damage due to freezing conditions is NOT covered under the equipment warranty During brief freezing conditions allow the filtration system to run continuously throughout the f...

Page 24: ...splay Overview The first line of the display typically indicates Purifier Chlorine Output Level in percent or whether the system is in Boost or Super Boost mode The second line will show the following...

Page 25: ...ted below 1 Protected Access This only applies to models that are equipped with the optional 863A Expansion Board Test Pool Pilot Salt Salt needed Temperature Cell V A Amp Hrs View Setup Digital Nano...

Page 26: ...nt the temperature compensation algorithm based on current water temperature Refer to section 7 3 4 Chlorine Adjustment Procedure on page 21 for more information 7 3 2 Boost or Super Boost The Boost f...

Page 27: ...will provide a warning and will not generate chlorine until the minimum salt level has been reached 3 Use the UP and DOWN arrow buttons to set the chlorine to 50 and then allow the pool to operate no...

Page 28: ...through the following displays and then return to normal operation You can also press the UP or DOWN arrow to scroll forwards and backwards Press the MENU button again to skip the remaining displays...

Page 29: ...or until Maintenance Menu is displayed then press SELECT 2 Press or until Calibrate salt is displayed then press SELECT 3 Press or until the number on the display matches the accurately measured pool...

Page 30: ...ayed then press SELECT 7 6 7 Display Temperature Choose to either show or hide the water temperature on the normal display screen 1 Press MENU press or until Installer menu is displayed then press and...

Page 31: ...ely 13 seconds to enter the Installer menu 2 Press or until Purifier Off is displayed then press SELECT 3 Press or until the desired amount of days Day s is displayed and then press SELECT 4 The displ...

Page 32: ...Note If alarm is due to low or no water flow the Audio Alarm will automatically silence in 10 minutes Upon restoration of flow normal Audio Alarm operation will resume 1 Press MENU press or until Own...

Page 33: ...Nano is a salt chlorination system for pool or spa purification and is designed to operate in the following configurations SHOWN WITH AUTOMATIC FLOW BYPASS MANIFOLD ASSEMBLY models PPM1 or PPM2 SHOWN...

Page 34: ...nd wiring connections for source power 7 Determine origination point for the Digital Nano Nano control center power feed a Directly from a circuit breaker Circuit breaker is used to power the Digital...

Page 35: ...control unit is designed to mount vertically on a flat surface with the wiring inputs facing downward The enclosure is designed to allow heat to dissipate from inside the box It is important the top...

Page 36: ...igured for 230 Vac This voltage configuration can be changed in the field by a qualified electrician if required Refer to the wiring diagram located on the inside of the power center cover to reconfig...

Page 37: ...ernal controller relay connect AC power wiring to the LOAD SIDE or the same location as the circulation pump wires pump connected to circuit breaker time clock or electronic controller 4 Connect the g...

Page 38: ...5 Place the 863A Expansion Board onto the standoffs and secure with 5 4 40 x 1 8 pan head screws See Figure 15 6 Attach the flat ribbon cables provided in the STK0156 Kit to the 863A Expansion Board i...

Page 39: ...Page 33 863A Optional Split Gland 863A Optional B Black R Red Y Yellow W White Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20...

Page 40: ...3 back to the J1 position on the main board See Figure 17 on page 33 CAUTION Do not connect the RJ11 cable to 863A Expansion Board Error Reference source not found 8 6 4 Bonding The Digital Nano Nano...

Page 41: ...orientation as illustrated in the diagram on page 27 This orientation prevents hazardous gas buildup in the system should the flow switch fail to detect insufficient flow The direction of the water f...

Page 42: ...se sufficient chlorine as obtained from pool supply center to achieve 1 3 ppm mg L free chlorine 4 Add salt to water test the water for salt level first Adjust to 3 000 4 500 ppm mg L See Salt Additio...

Page 43: ...ow chlorine production Extremely low salt levels below 1 900 ppm mg L will activate the low salt safety cut off and will halt chlorine production until salt is replenished to proper levels Once the Di...

Page 44: ...displayed c Press and hold SELECT for 13 seconds to enter the Installer menu d Press or until Set pool volume is displayed then press SELECT Factory setting is 15 000 gallons 60 000 liters The range i...

Page 45: ...olla flusso Revisar flujo Pr feDurchfluss Zkontr prutok Check clean cell Verif Nett cell Verifica cella Revisar Limp cel Zelle pr fen Inspekc clanku Cooling Refroidissement Raffreddamento Enfriando K...

Page 46: ...ba Off Pumpe aus cerp vyp Pump off at Pompe off a Pompa spenta a Bomba off a Pumpe aus bei cerp vyp v Pump on at Pompe on a Pompa accesa a Bomba on a Pumpe an bei cerpadlo on v Purifier Electro Cloro...

Page 47: ...ra Temperatur Teplota Temperature unit Unite de temp Unit mis temper Unid de temp W hle Grad F C Teplotni jedn Test Pool Pilot Test Pool Pilot Test Pool Pilot Test Pool Pilot Test Pool Pilot Test Pool...

Page 48: ...tch clean the bypass valve on a bypass manifold only see Maintenance section 6 2 4 Test Tri sensor Flow Switch on page 14 of the manual 8 Verify that the Tri sensor cable is plugged in Plug it in usin...

Page 49: ...alt on page 23 for more information The cell is scaled 1 Water Chemistry related problem See Reference section of manual Water Chemistry and Saturation Index topics 2 The Digital Nano Nano may not be...

Page 50: ...he unit as appropriate Warning Check clean cell Warning Low cell volts Cell may be shorted 1 Check cell for calcium scale buildup Clean as needed 2 Check cell for wire or other debris that is shorting...

Page 51: ...ofessional and test for high phosphate levels Use a product such as Lo Chlor Lo Phos to reduce phosphates 6 If the water temperature is 55 F 10 C or colder the Pool Pilot has automatically turned the...

Page 52: ...r temperature is 55 F 10 C or colder the Pool Pilot has automatically turned the Chlorine output down to 1 to avoid over chlorination Bacteria and algae growth is greatly reduced at this temperature s...

Page 53: ...rature of unit has exceeded Shutoff temp viewable in Setup Menu Will turn off chlorine generation for five 5 minutes or until temperature decreases 1 If this is not causing a chlorine shortage let the...

Page 54: ...t to maintain a 1 3 ppm mg L residual reading High free chlorine Corrosive to metallic fixtures in pool water Can bleach swimwear and hair High free chlorine Decrease chlorine output Let chlorine diss...

Page 55: ...Monthly 0 3 Water is scale forming Calcium carbonate is falling out of solution This rapid buildup of scale may exceed the system s self cleaning capability and require manual cleaning of the cell Ba...

Page 56: ...uipment A high pH will result in scaling cloudy water and ineffective sanitation Improper pH also contributes to the strong smell red eyes and dry itchy skin conditions usually associated with too muc...

Page 57: ...m mg L 1 9 100 ppm mg L 2 0 1001 2000 ppm mg L 12 2 76 F 24 4 C 0 6 250 ppm mg L 2 0 125 ppm mg L 2 1 2001 3000 ppm mg L 12 3 84 F 28 9 C 0 7 300 ppm mg L 2 1 150 ppm mg L 2 2 3001 4000 ppm mg L 12 4...

Page 58: ...el of 500 ppm mg L the column value for 1 000 gallons 3 786 Liter is added to the column value for 10 000 gallons 37 854 Liter which gives a total of 230 pounds 104 33 kg of salt needed to bring your...

Page 59: ...use harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio...

Page 60: ...www aquacal com www autopilot com AquaCal AutoPilot Inc 2737 24th Street North St Petersburg Florida 33713 727 823 5642...

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