AutomationDirect OP-406 Manual Download Page 6

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Table of Contents

PLC Registers

3--4

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PLC Register Overview

3--4

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PLC Register Map

3--4

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Force Commands

3--4

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DirectLOGIC User Memory Overview

3--6

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Chapter 4: Configuring Your Operator Panel

Preparing for Configuration

4--2

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OP--WINEDIT Software

4--2

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More about OP--WINEDIT

4--2

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HELP Screens

4--2

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Computer System Requirements

4--3

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How to Configure Your Panel

4--3

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Chapter 5: Programming Examples

Examples Using PLCDirect PLCs

5--2

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5--2

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Examples Using DL05, DL105, DL205, D3--350 and DL405

5--3

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Turning on a Lamp

5--3

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Flashing a Lamp

5--4

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Using a Button

5--4

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Lighting an Inset LED

5--5

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Flashing an Inset LED

5--5

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Forcing Button Status

5--6

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Force Button Status

5--6

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Force Button(s) On

5--6

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Force Button(s) Off

5--6

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Example Using D3--340

5--7

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5--7

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Examples Using Allen-Bradleyt SLC 5/03, 5/04 and Micrologix PLCs

5--8

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Interfacing to A-B Memory

5--8

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Turning on a Lamp

5--8

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Flashing a Lamp

5--9

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Using a Button

5--9

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Lighting an Inset LED

5--10

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Flashing an Inset LED

5--10

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Forcing Button Status

5--11

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Force Button Status

5--11

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Force Button(s) On

5--11

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Force Button(s) Off

5--11

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Troubleshooting the OP-406 Panel

5--12

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Index

Summary of Contents for OP-406

Page 1: ...OP 406 Indicator Pushbutton Panel Manual Number OP 406 M...

Page 2: ...standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operat...

Page 3: ...contact us in reference to this manual be sure and include the revision number Title OP 406 Setpoint Panel User Manual Manual Number OP 406 M Issue Date Effective Pages Description of Changes Origina...

Page 4: ...ailable Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time The Web Site address is www automationdirect com All electrical circuits connected to the communications port receptacle a...

Page 5: ...Lamps and Pushbuttons 2 2 Creating the Labels 2 2 Creating Labels Using OP WINEDIT 2 2 Templates for Manually Creating Labels 2 4 Dimensions for Mounting 2 5 Panel Specifications 2 6 Physical Specifi...

Page 6: ...DL05 DL105 DL205 D3 350 and DL405 5 3 Turning on a Lamp 5 3 Flashing a Lamp 5 4 Using a Button 5 4 Lighting an Inset LED 5 5 Flashing an Inset LED 5 5 Forcing Button Status 5 6 Force Button Status 5...

Page 7: ...1 1 Getting Started In This Chapter Introduction Conventions Used OP 406 Overview Frequently Asked Questions...

Page 8: ...red for your system If you are using a DirectLOGIC PLC product you will want to keep the DirectSOFT User Manual handy while programming your system For other PLC brands you must reference their user m...

Page 9: ...oftware on your personal computer call up the screens you will need and how to download the configuration program to your panel Programming Examples Provides example programs for using the standard fu...

Page 10: ...ur PLC using RS 232 serial communication Details on configuration software and programming your Indicator Pushbutton Panel are covered in later chapters All OP400 series panels can only be used in a s...

Page 11: ...programming your panel configurations The OP 406 can also draw 5VDC input power through this port through the communications cable when using a DL05 DL105 DL205 or DL405 PLC In this case the OP PS400...

Page 12: ...ect more than one OP 406 panel to one PLC CPU A Yes but only if the CPU has more than one communications port OP400 series panels can only be used in a stand alone fashion that is one panel can be use...

Page 13: ...pter Labeling the Lamps and Pushbuttons Templates for Manually Creating labels Dimensions for Mounting Panel Specifications Power Supply Connections Connecting the Configuration Cable Selecting a Comm...

Page 14: ...be created manually using the template shown in the next section to help layout the transparency film Here are some ways of manually creating labels S Use a computer graphics program and a laser prin...

Page 15: ...ifications 2 3 Installation and Specifications The OP 406 Label Template appears Type in the label text for all indicators and pushbuttons Press OK to save the labels Select OP 406 and Configure Panel...

Page 16: ...the bezel from the module by unsnapping the four plastic tabs which hold the bezel to the module frame Locate the pocket and carefully slide the labels into place Re attach the bezel by snapping the...

Page 17: ...ation and Specifications 2 5 Installation and Specifications Dimensions for Mounting 5 40 5 00 0 60 Example panel mounting 0 50 1 00 Cutout Area 0 20 0 16 DIA four places 2 00 3 10 3 00 Dimensions in...

Page 18: ...ing Humidity 95 non condensing Air Composition No corrosive gases permitted Power Consumption 0 25W 5 VDC Power On surge of 0 35A for 1 ms max Power Connector Three terminal DC power plug center negat...

Page 19: ...gh the communications cable All other PLCs including the DL305s Allen Bradley 5 03 5 04 and Micrologix require the use of an external 5VDC power supply during operation NOTE Only use a 5 VDC power sup...

Page 20: ...t of the personal computer The panel may then be configured using the OP WINEDIT configuration software The figure below shows configuration cable connectors and wiring specifications The wiring diagr...

Page 21: ...pin OP 4CBL 3 Bottom port 25 pin see note below D4 440 Top port OP 4CBL 3 Bottom port see note below D4 450 Phone Jack OP 2CBL 2 Top port 15 pin OP 4CBL 3 Bottom port 25 pin see note below D4 DCM modu...

Page 22: ...Bradley OP 4CBL 3 DL405 1 2 3 4 1 RX 2 TX 3 not used 4 Sig ground RJ11 RJ11 PLC 1 4 3 2 RJ12 Panel 1 4 8 not used 7 not used 6 not used 5 not used 4 Sig ground 3 RX 2 TX 1 not used DB15 PLC 2 3 4 3 RJ...

Page 23: ...t used 12 not used 11 not used 10 not used 9 not used 5 DB9 PLC 2 3 4 3 RJ12 Panel 1 7 DB15 DB25 1 Sig ground 2 not used 3 RX 4 TX 6 Sig ground 5 5 VDC 3 4 5 6 2 1 RJ12 Panel Connection Panel PLC 4 5...

Page 24: ...13 Understanding the Features In This Chapter Learning the Features Indicator Lamp and Pushbutton Operations PLC Registers DirectLOGIC User Memory Overview...

Page 25: ...empting to configure and use the OP panel As you proceed through this chapter relate the topics discussed with how your operator panel may be implemented The concepts discussed in this chapter are app...

Page 26: ...t any lamp whose bit is set The X 1 register contans the flash control bits The lamp will flash only if both the LED bit is set and the flash control bit is set The lamp flash is approximately 0 5 sec...

Page 27: ...ontiguous PLC registers The register set is shown in the table below Function M 0 M 1 M 2 Register M 3 PLC Register OP 406 Panel PLC Register Map Indicator lamps and pushbutton LEDs on off control Ind...

Page 28: ...te CPU User manual for the PLC product you are using V40601 V40603 V40602 M 0 M 1 M 2 M 3 V40600 Function Example Address DirectLOGIC DL05 105 DL205 D3 350 DL405 Indicator lamps and pushbutton LEDs on...

Page 29: ...00 V7377 V10000 V17777 User Data Space available for OP panels DirectLOGIC PLCs use octal addressing as indicated by the shaded areas D4 450 V Memory V1400 R400 D3 340 R Memory R563 R700 R767 V40600 I...

Page 30: ...4 Configuring Your Operator Panel In This Chapter Preparing for Configuration How to Configure Your Panel...

Page 31: ...tware to configure your communication link and select indicator pushbutton control Order the software from Automationdirect com using part number OP WINEDIT The OP 406 panel requires version 2 3 or la...

Page 32: ...high density diskette and comes with its own manual Here are brief installation instructions S Place the installation disk into your computer s floppy drive usually either drive A or drive B S Open M...

Page 33: ...te and parity Enter the appropriate parameters for your PLC The following table provides the necessary information for most DirectLogic controllers For other PLC families reference that product s user...

Page 34: ...ternal power supply PLC Model Port Baud Rates Parity DL105 D2 230 D2 240 D4 430 440 Top 9600 Odd None D3 340 Stop Bit 1 1 D4 450 9600 1 Odd Odd None Odd 9600 19 2k DL240 only 4800 9600 19 2k 9600 19 2...

Page 35: ...apability to force the state of an alternate action pushbutton on or off without touching the panel S LED Separation The pushbuttons can be configured as either momentary or alternate action If moment...

Page 36: ...5 Programming Examples In This Chapter DL05 105 DL205 D3 350 DL405 Application Examples D3 340 Application Example Allen Bradleyt Application Examples Troubleshooting...

Page 37: ...block of registers within the data word range can be used The following table lists the control relay register addresses for CPUs Control Relay Registers for DirectLOGICt PLCs Family CPU Control Relay...

Page 38: ...C41 C61 B3 C2 C22 C42 C62 B4 C3 C23 C43 C63 L1 C10 C30 L2 C11 C31 L3 C12 C32 L4 C13 C33 L5 C14 C34 L6 C15 C35 C75 F3 C76 F2 C77 F1 Turning on a lamp requires activating the associated control relay c...

Page 39: ...7 0 1 2 3 V40603 L4 L3 L5 L1 L2 B4 L1 L4 L3 L5 L2 L6 B1 B2 B3 B4 B1 B2 B3 F2 F1 B4 B1 B2 B3 B4 lamp 2 flash C31 V40601 V40600 V40602 F3 C11 OUT OUT The following example illustrates the use of an OP 4...

Page 40: ...6 B1 B2 B3 B4 B1 B2 B3 F2 F1 B4 B1 B2 B3 B4 F3 OUT To flash an inset LED you must turn it on and set the associated flash bit The example below shows a program used to set the LED inset of button 1 to...

Page 41: ...n is used to turn individual buttons on without affecting the state of any other buttons To use the Force Buttons On function set the F2 and all buttons that you want to turn on Any buttons associated...

Page 42: ...so B1 B4 is assigned to C240 C243 DirectSOFT B1 This rung uses the Force Function to force Button 1 ON IO30 energizes when Button 1 is forced ON see rung 1 R26 is the Force Register IO1 C240 OUT IO30...

Page 43: ...When using an OP 406 with an Allen Bradley PLC always be sure that at least 4 words of memory are allocated to allow proper communications Turning on a lamp requires activating the associated control...

Page 44: ...2 3 L4 L3 L5 L1 L2 B4 L1 L4 L3 L5 L2 L6 B1 B2 B3 B4 B1 B2 B3 F2 F1 B4 B1 B2 B3 B4 lamp 2 flash N7 1 9 9 5 N7 1 N7 0 N7 2 N7 3 F3 The following example illustrates the use of an OP 406 button in a prog...

Page 45: ...L2 L6 B1 B2 B3 B4 B1 B2 B3 F2 F1 B4 B1 B2 B3 B4 12 3 N7 1 N7 0 N7 2 N7 3 F3 To flash an inset LED you must turn it on and set the associated flash bit The example below shows a program used to set the...

Page 46: ...on without affecting the state of any other buttons To use the Force Buttons On function set the F2 and all buttons that you want to turn on Any buttons associated with bits that are not set will be u...

Page 47: ...so if you are using another 5V power supply make sure that it has a center negative connector If using a PLC that supplies 5V for operation through the communications cable check to make sure sure tha...

Page 48: ...5 programming 5 2 E Environmental specifications 2 6 F Frequently Asked Questions 1 6 I Indicator Lamps flashing 3 3 turning on 3 3 L Label creating 2 3 installation 2 2 templates 2 4 Legends 2 3 M M...

Page 49: ...r Supply connections 1 5 2 7 hook up 2 7 requirements 2 7 Preparing labels 2 2 Programming Allen Bradley 5 8 examples 5 2 Pushbuttons reading status 3 3 S Software creating labels 2 2 Specification st...

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