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Technical Manual NAM-BL4x-MT-EN-C

The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.

BL 4x

Technical manual

BL40

BL41

BL43

BL46

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Summary of Contents for BL40

Page 1: ...nsignee withholds from using it for anything other than the use of the products or the execution of the project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice BL 4x Technical manual BL40 BL41 BL43 BL46 ...

Page 2: ...r written agreement from Automatic Systems Document subject to change without prior notice Document revisions Revision no Date Written by Checked by Subject A 2011 09 22 SSA First edition B 2012 05 09 SSA SR barrier type added all through manual Speed controller adjustment procedure updated CH 5 1 Spring adjustment table updated CH 5 2 Wiring diagram updated CH 9 C 2013 02 08 JPS SSA Component lis...

Page 3: ... menu Troubleshooting and monitoring 12 3 2 QUICK START menu Quick configuration 19 4 INSTALLATION 27 4 1 Storing the equipment before installation 27 4 2 Positioning the equipment 27 4 3 Assembly of the round arm for BL40 28 4 4 Assembly of the central round arm for BL41 30 4 5 Assembly of the oval arm for BL43 BL44 32 4 6 Assembly of the arm with folding fence for BL46 34 4 7 Electrical connecti...

Page 4: ...ssage of motorcycles a special loop configuration along with photo cells must be used as specified in the drawing BL229 IN 07 EN The systems must be tested prior to use All operations performed on the equipment must be undertaken by qualified personnel All operations that are not authorised or that are carried out on this product by an unqualified technician shall automatically and ipso jure lead ...

Page 5: ...nced and qualified personnel and in no way entails the responsibility of Automatic Systems The end of the arm must always be kept at a distance of at least 0 5 m from any object Never let children operate or play with gate controllers or remote control devices The barrier must be fully visible by the user before being actuated After a collision even without apparent damages the equipment must be c...

Page 6: ...ect to change without prior notice 2 DESCRIPTION 2 1 Location of the components 1 Cover locked with two locks and keys 2 Housing 3 Front door locked by lock and key 4 Bearing for main shaft x2 per barrier 5 Detection cam x2 per barrier 6 Bracket for inductive sensors 7 Inductive position sensor x2 per barrier 8 Protective cover 9 Gear motor 10 Bumper x2 per barrier 11 Sector gear 12 Spring assembl...

Page 7: ...al not supplied by Automatic Systems There are one to six preloaded balancing springs 12 to help the motor open and close the barrier For barrier models with the automatic lifting option during power cuts the preloading of springs is increased in order for the latter to ensure the lifting of the arm in the event of power outages In normal operation condition a mechanical locking system holds the a...

Page 8: ...ation but can be applied in principle to other configurations The lock is of the Normally Closed type In standby mode turned off the spring 81 pushes the shank 82 out of the electromagnet 80 which closes the clips 83 around the locking pin 84 The locking pin being fastened to the hub 13 which in turn is attached to the arm s driving shaft which is therefore locked When a close command is sent to t...

Page 9: ...nd is confidential The consignee withholds from using it for anything other than the use of the products or the execution of the project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice ...

Page 10: ...Automatic Systems Document subject to change without prior notice 3 AS1320 CONTROL BOARD Excract from AS1320 techniciean manual Legend 6 1 Fuses 6 2 Light indicating that the stabilised power supply is switched on 6 3 Menu display screen 6 4 Keys for navigating through the menu 6 5 Connector for the RJ45 communication cable 6 6 Terminal blocks for external communication Input Output connections 6 ...

Page 11: ...the board may differ slightly Note Below only the simplified menus are presented which are sufficient for everyday use of the barrier Please refer to the control board manual available upon request for a detailed description of all of the functions adjusting their parameters etc The menus are displayed on the first line in capital letters and from the first character of the LCD Press or for a few ...

Page 12: ... without effect OK during closing inversion opening OK maintained oscillating movement around the opening limit switch the obstacle opens starts closing opens again etc Warning in QUICKSTART menu validating passage from Extended to Simplified menus through the OK key causes also an opening or closing movement of the arm even if a presence is detected by the Presence sensors Note When the operating...

Page 13: ...0 minutes and 34 seconds 2 s Log Out Of Service the apparatus was put out of service 2 s Log 01 060324 235034 View the preceding message 01 using the keys 2 s Log Open Time Out we observe that it was put out of service due to a time out while opening Note If no error message is displayed when the machine fails refer to the Troubleshooting chapter Power Up Power was turned on Power Down Power was t...

Page 14: ...ee Unlock BL4x Er message 5 Defect of the frequency inverter Time Adjust Modification of the date and time Access Level Chg Change to the access level OOS Restore Apparatus put back in service after it has been out of service see the RestartMode parameter under the OPTIONS menu Test Intensive Activation of the intensive test Lock Open The Lock Open command of the test mode has been activated Lock ...

Page 15: ...oling Log below is ON Stop Time Out Elapse of the delay defined under the Max Stop parameter of the TIMING menu for the regulation of the obstacle position with regard to the Stop Download Chg Lv1 Downloading a version of the control board program that differs from the one previously installed As the difference is of level 1 minor index modification or revision the parameters continue operate with...

Page 16: ...ange in the type of barrier Selection of curve BL223 Barrier Type parameter under the QUICK START menu Curve BL40 AVR Change in the type of barrier Selection of curve BL40 AVR Barrier Type parameter under the QUICK START menu Curve BL40 SR Change in the type of barrier Selection of curve BL40SR Barrier Type parameter under the QUICK START menu Curve BL41 AVR Change in the type of barrier Selection...

Page 17: ...d PS3 Activated PS4 Activated Lock OP Hold Check why the Lock Open command is being maintained on the control board connector block Safe Arm Activ Activation of the Safety Arm sensor only with the rubber protection profile option rubber strip that detects when the arm makes contact with a vehicle Check whether the arm safety sensor is functioning properly Check whether the Safety Arm parameter is ...

Page 18: ...T menu is not set to Deactivated Delay Befor OP Wait for the time programmed under the Delay Bef OP under the TIMING menu to elapse Stop Cmd Hold Check why the close order is being maintained on the control board connector block Check whether the Stop CMD parameter is programmed correctly Options menu Arm ELV Locked Check whether the detector of the unlocking of the electrically locking ELV tip is...

Page 19: ... compatible with the exploitation mode parameter below See the table of incompatible modes here under Automatic closure only if the preceding opening was initiated by detection and not if presence is detected by another sensor Notably if there is a power outage when the obstacle is open the obstacle will not close automatically when the power is brought back a close command must be executed Warnin...

Page 20: ... below Manual Switch This message is displayed if it is not possible to activate the analogue sensor as per one of these cases The crank presence detector only present on some equipments is engaged Remove the crank so that the motor may be engaged If the equipment does not have a crank presence detector the circuit may have been cut link the corresponding connections Activate Motor Pushing the OK ...

Page 21: ...eter below Barrier Type Definition of the equipment type this allows the program to automatically modify the opening and closing motor power curves Note 1 The equipment type is stated on the reference plate inside the housing Note 2 to change from barrier solution 1 or 2 to solution 3 or 4 illustration below 2 phases of the motor have to be inverted 229 Standard by default Parameter to select for ...

Page 22: ...allows the program to automatically modify the opening and closing curves If the selected length does not correspond to a standard for the barrier selected in the Barrier Type parameter the message Doesn t Exist appears briefly Note arm length free passage distance between the arm tip and the barrier housing 2m00 Select this for a BL4x or BL229 with an arm of 2 m 2m50 Select this for a BL4x or BL2...

Page 23: ...rameter is automatically set to ON and not adjustable OFF by default except for BL4x The obstacle remains mechanically locked thanks to the position of the transmission elements between them Nevertheless it is possible to unlock it manually using a lever or a crank ON by default for BL4x only not adjustable The obstacle is unlocked a pulse is given to take the transmission elements out of alignmen...

Page 24: ... used for opening and closing on the control board s connector block Open Cmd open the obstacle Close Cmd close the obstacle on the rising edge of the command STOP Cmd stop Note A Lock Open command is given if the No Passage timing has been activated it will close when the following two conditions have been met the Lock Open command is off the set time has elapsed or immediately if there is a dete...

Page 25: ... message is displayed for one second if the operating mode selected is not compatible with the parameters set for the presence sensors Memory Save the parameter values see MEMORY menu Ignored by default No action Save Save the modified parameters in MEM1 Note this saving action is necessary so that the modifications made are not lost during a power cut Load Default Recall the default values factor...

Page 26: ...u Access Choice of the display mode for the menus Simplified default Access to the menus included in the Simplified mode Warning pressing the OK key to validate the passage from the Extended to the Simplified mode causes a movement of the arm opening or closing even if a presence is detected by the Presence sensors Extended Access to supplementary parameters Incompatibility table of presence senso...

Page 27: ...xing frame 1 using a nut 7a and a flat washer 6a each time The threaded must be installed as illustrated in Fig a Secure the anchoring bolts on the fixing frame by putting a flat washer 6b and a nut 7b on each threaded rod with a 40 mm 1 57 in tail Tighten the nuts It is advisable to protect the threads sticking out of the fixing frame from concrete projections by means of adhesive tape 2 Provide ...

Page 28: ...ies without prior written agreement from Automatic Systems Document subject to change without prior notice 4 3 Assembly of the round arm for BL40 10 Upper bumper 13 Hub 30 Balancing spring 54 Nut 57 Pin 70 CBLH M8x25 stainless steel screw tighten to 20 Nm 71 Round aluminium arm Ø100 72 Round aluminium arm Ø89 5 or Ø83 5 73 Assembly fixing bracket for round arm 74 H M C12x120 stainless steel screw ...

Page 29: ...ker 20 Ch 2 1 2 Unlock the nut 54 and screw the upper bumper 10 as far as possible into the hub 13 in order to remove the compression constraint on the springs 30 then lift the shaft 77 3 Remove the spring assembly s lower hinge pin 57 4 Slowly lower the arm stirrup If the barrier is equipped with the mechanical locking unlock the system first by pulling on the electromagnet shank 5 Place the firs...

Page 30: ...e central round arm for BL41 10 Upper bumper 13 Hub 30 Balancing spring 54 Nut 57 Pin 70 Round aluminium arm Ø100 71 Fixing bracket for central arm 72 Central stirrup for round arm in 2 parts 73 M 12 stainless steel flat washer 74 H M12x40 stainless steel screw tighten to 80 Nm 75 M 16 stainless steel flat washer 76 H M16x40 stainless steel screw tighten to 190 Nm 77 H M16x40 stainless steel screw...

Page 31: ...e power to the barrier by turning off the circuit breaker 20 Ch 2 1 2 Unlock the nut 54 and screw the upper bumper 10 as far as possible into the hub 13 in order to remove the compression constraint on the springs 30 then lift the stirrup 72 3 Remove the spring assembly s lower hinge pin 57 4 Slowly lower the arm stirrup If the barrier is equipped with the mechanical locking unlock the system firs...

Page 32: ...ten agreement from Automatic Systems Document subject to change without prior notice 4 5 Assembly of the oval arm for BL43 BL44 10 Upper bumper 13 Hub 30 Balancing spring 54 Nut 57 Pin 70 Aluminium 175x100 arm 71 Fixing bracket for 175x100 arm 72 Central stirrup 73 M 16 stainless steel flat washer 74 H M16x40 stainless steel screw tighten to 190 Nm 75 H M14x100 stainless steel screw tighten to 130...

Page 33: ...hand by removing the pin 57 in order to release the tension in the springs 1 Turn off the power to the barrier by turning off the circuit breaker 20 Ch 2 1 2 Unlock the nut 54 and screw the upper bumper 10 as far as possible into the hub 13 in order to remove the compression constraint on the springs 30 then lift the stirrup 72 3 Remove the spring assembly s lower hinge pin 57 4 Slowly lower the a...

Page 34: ...y of the arm with folding fence for BL46 10 Upper bumper 13 Hub 30 Balancing spring 54 Nut 57 Pin 70 Round aluminium arm Ø100 71 H M C12x120 stainless steel screw tighten to 80 Nm 72 M 12 stainless steel flat washer 73 Nylstop M12 stainless steel nut 74 DAKOTA arm stirrup 75 M 16 stainless steel flat washer 76 H M16x40 stainless steel screw tighten to 190 Nm 77 H M16x40 stainless steel screw stand...

Page 35: ... barrier is equipped with the mechanical locking unlock the system first by pulling on the electromagnet shank 5 Place the first arm coupler 70 on the stirrup 74 Tighten the screws 71 washers 72 and nuts 73 Place the second arm coupler if any into the first see Arm assembly for BL40 6 Lift the arm if needed unlock the system 7 Put the lower fastening axle of a single spring assembly back in place ...

Page 36: ...ject to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice FOLDING FENCE ASSEMBLY 1 Flat connection bar 9 First bar kit 11 Curved bar 12 Articulation bar 14 Bracing wire 15 Bracing collar 16 HM6 x 35 stainless steel screw 17 Cable adjuster 18 Bracing mast 20 HM16 x 50 stainles...

Page 37: ... third parties without prior written agreement from Automatic Systems Document subject to change without prior notice ASSEMBLY OF THE FIRST BAR arm fastening side 1 Flat connection bar 2 Shoulder washer 3 A HM5 x 30 stainless steel screw 4 MU5 stainless steel washer 5 HFR5 brake nut HFR5 6 HM5 x 20 stainless steel screw 7 HM5 x 125 stainless steel screw 8 A Shoulder spacer for arm Ø100 9 First bar...

Page 38: ...es without prior written agreement from Automatic Systems Document subject to change without prior notice BAR ASSEMBLY ON ARM Ø100 89 5 83 5 1 Flat connection bar 2 Shoulder washer 3 A HM5 x 30 stainless steel screw 4 MU5 stainless steel washer 5 HFR5 brake nut 6 7 HM5 x 125 stainless steel screw 8 A Shoulder spacer for arm Ø100 8 B Shoulder spacer for arm Ø89 5 8 C Shoulder spacer for arm Ø83 5 9...

Page 39: ...they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice ASSEMBLY OF THE TOP AND BOTTOM CONNECTION BARS where they overlap 1 Flat connection bars 2 Shoulder washer 3 B HM5 x 35 stainless steel screw 4 MU5 stainless steel washer 5 HFR5 brake nut Note Do not over tighten screws 3 A and 7 in...

Page 40: ...in the reference In order to avoid interference power and control cables must be placed in two different conduits separated by at least 10 cm The arm must be mounted before proceeding to electrical connections Turn off the circuit breaker 20 OFF If there is a heater also turn off the heater breaker 24 Connect the power supply neutral wire to the terminal block 23 and the live wire to the main brea...

Page 41: ...bly the arm must be in the upright position open before working inside the housing in order to decrease the spring compression and avoid untimely movements of the driving mechanism Ground cables connect all the metal parts to each other Ch 4 7 They must not be damaged at the time of disassembly and must be reconnected during reassembly 5 1 Setting the parameters for the variable speed controller A...

Page 42: ...rings 25 Central rod 26 Guide bushing 27 Nylstop M16 nut steel 28 M 16 flat washer steel 29 Upper flange plate 30 Compression spring 31 Guiding tube 32 Lower flange plate 33 Double rod 34 Nylstop M16 nut steel 40 A H M20x140 NF EN 24014 screw steel 40 B H M20x180 NF EN 24014 screw steel 41 Bearing stop 42 3304B bearing with 2 rows of balls 43 Steel spacer 44 H M16x100 screw steel 45 Nylon washer 4...

Page 43: ...ame should not be too violent as this may lead to rapid deterioration If the arm does not open completely the spring compression must be increased If the arm rises too quickly the spring compression must be decreased Adjusting the spring compression 1 Tighten or loosen the screws 27 to increase or decrease respectively spring compression Warning Plates 29 and 32 must remain parallel and the distan...

Page 44: ... 2 B 610 2 A 610 2 A 582 3 A 592 3 B 610 3 B 608 3 B 592 4 5 1 B 586 2 A 572 2 A 604 2 B 594 2 A 596 2 B 610 3 B 610 3 B 596 4 A 580 4 B 610 5 1 C 606 2 B 594 2 A 588 3 A 588 2 A 582 2 B 602 4 A 586 3 C 610 4 B 594 5 A 572 5 5 2 A 600 3 A 586 2 B 610 3 B 610 2 B 610 3 A 602 4 B 610 4 B 598 5 B 606 5 B 596 6 2 A 582 3 B 610 2 B 602 3 B 592 2 B 592 3 A 586 5 A 576 5 B 610 6 B 610 6 B 602 6 5 2 A 570...

Page 45: ...activation of the electromagnetic brake and the activation or release of the arm s optional locking system depending on whether the lock is NO or NC The sensors are adjusted correctly if the motor stops exactly when the bumper 10 Ch 2 1 comes into contact with the frame s reinforcing V block 19 both during opening and closing To do so Bring the arm to the horizontal position closed Loosen the scre...

Page 46: ...enu Make sure to save these modifications QUICK START MEMORY Save 5 Switch off the power supply network wait 10 s and turn it on again 6 Proceed to run a few electrical opening and closing tests by pressing the control board s OK button or by means of the available command mode push button box transmitter receiver etc Check that the arm is correctly positioned in the open vertical and closed horiz...

Page 47: ...IGURATION PROCEDURE Without lifting of the arm Without lock Cut the power circuit breaker 20 Ch 2 1 on OFF Lift the arm manually With lock NO Cut the power circuit breaker 20 Ch 2 1 on OFF Lift the arm manually With lock NC Cut the power circuit breaker 20 Ch 2 1 on OFF Open the cover Spread the clips 83 to manually unlock the locking pin 84 see Ch 2 3 Lift the arm manually With automatic lifting ...

Page 48: ...he position sensors 7 are properly adjusted and whether the rubber bumpers 10 are damaged Check the adjustments described in Chapter 5 Clean the exterior of the housing and the arm using a soft rag impregnated with a mild detergent For countries with a lot of sun we recommend treating the exterior of the housing with polish Perform an audio check of the rotation of the bearings Unlock the arm if t...

Page 49: ...n ensure that the horizontal position sensor is the only one to be in the cam s cut out and that it is operational and connected correctly In the upright position ensure that the upright position sensor is the only one to be in the cam s cut out and that it is operational and connected correctly The barrier stays locked and the display on the control board is off Power supply Check the power suppl...

Page 50: ... sensitive Adjust the sensitivity and or frequency of the opening sensor Adjusting the sensitivity adjustment to a setting that is too high or incorrect frequency can lead to untimely openings The access control system gives untimely orders Inspect it The barrier opens and closes immediately afterwards The barrier is not stable and during opening the signal from the cell optional is no longer alig...

Page 51: ...ut prior written agreement from Automatic Systems Document subject to change without prior notice 7 TECHNICAL SPECIFICATIONS Electrical power supply 120V 10 60Hz Nominal Power consumed 450 W Ambient operating temperature 20 C to 50 C 4 F to 122 F 25 C 13 F with optional 250W heater 45 C 49 F with optional 500W heater Average relative humidity 95 without condensation Maximum wind speed without disr...

Page 52: ...e consignee withholds from using it for anything other than the use of the products or the execution of the project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice 8 DIMENSIONS BL 40 right or left arm BL 41 ...

Page 53: ...ing other than the use of the products or the execution of the project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice BL 43 BL 46 right or left arm Note in open position the folding fence is 10 mm wider than the housing free passage L reduced by 10 mm ...

Page 54: ...rom using it for anything other than the use of the products or the execution of the project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice 9 WIRING DIAGRAMS Note for information only The reference diagram is inside the equipment ...

Page 55: ...24V GND GND GND REL3 Output relay 3 REL3 Output relay 3 GND GND GND GND B AO1 FI setting DO11 PWM Output 11 DO8 Descending motor 24V DI13 Closing LS DI11 Lock Close CMD DI9 Close command 24V 24 V 24V REL2 Output relay 2 REL2 Output relay 2 24V 24V 24V 24V C AI1 Analog Sensor DO10sPWM Output 10 DO7 Rising motor DI14 crank limit switch DI12 Opening LS DI10 Lock Open CMD DI8 Open command DI7 Stop com...

Page 56: ...order to keep the obstacle in the open position from an external switch DI11 lock close CMD order to keep the obstacle in the closed position from an external switch DI12 Sw open signal from the opening limit switch detector DI13 Sw close signal from the closing limit switch detector DI14 crank limit switch signal from the presence detector switch of the crank used for manual operation of the obst...

Page 57: ...nector DPx cable sections 2 5 mm and the associated detector Y is connected to the corresponding pin Z Note 1 a double detector allows the handling of 2 loops simultaneously but only following 2 combinations either DP1 DP2 either DP3 DP4 Note 2 circuits DP1 DP2 DP3 DP4 of connector X13 are respectively linked to circuits DP1 DP2 DP3 DP4 of connectors A B and C A loop and a cell may not be put on t...

Page 58: ...r anything other than the use of the products or the execution of the project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems Document subject to change without prior notice Technical Support for North America Automatic Systems T 1 800 263 6548 ext 233 F 450 659 0966 www automatic systems com ...

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