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iMIG200DP

 

 

 

At this point, you are ready to begin welding. 
Turn the welder on and ensure that your 
workpiece is clean of rust or dirt and attach the 
clamp to it. Make sure that the gas regulator is 
attached to your bottle if necessary and turn it 
anti-clockwise to meet the demands of your weld 
whilst pressing the torch trigger. The current will 
need to be adjusted as you are welding to find 
the correct variables to match your wire feed 
speed.  

OPERATION 

 

To begin MIG welding, you must first connect your welder up to a 230V supply using 
the plug provided and plug the torch in to the torch connection on front panel. The 
first image below shows where the input is for the mains supply. 
Next, you will need to install the welding wire if applicable, to do this, you must lift 
the side panel and locate the wire feed motor. The wire size needed will depend on 
your workpiece but you will need the corresponding roller and tips for the wire size 
fitted, e.g. a 1mm roller, lining and tips will be used with 1mm wire. To fit the wire, 
you put the wire feed reel on the hub of the motor and tighten it accordingly. Once 
this has been done, you can push the wire through the rollers and then the lining, 
ensuring it is not too tight (if the wire is too tight between the rollers it can snag and 
stop feeding/cause too much resistance on the motor) and press the trigger on the 
torch for it to start feeding. The wire should be fed through until it comes through 
the nozzle by a few cm. Then the correct size tip can be screwed onto the nozzle.  

The above listed techniques are both adequate for welding depending on your workpiece. 

The image to the right shows a few 
types of welding techniques that are 
administered when MIG welding. 
The pushing weld is when the torch is 
angled against the direction of the 
weld. 
The pulling weld is when your torch is 
angled towards the direction of the 
weld. 

Summary of Contents for iMIG200DP

Page 1: ...SAFETY AND OPERATING MANUAL Dual Pulse MIG Welder iMIG200DP ORIGINAL INSTRUCTIONS...

Page 2: ...information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warnings 3 Symbol Chart 8...

Page 3: ...se the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock...

Page 4: ...tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrainedusers GEN...

Page 5: ...ootwear Your shoes should also protect you in wet conditions Open toed footwear is not suitable since falling droplets of glowing metal will cause burns g Wear suitable clothing do not wear synthetic...

Page 6: ...The fuses on the supply cables to the mains sockets must comply with the relevant regulations VDE 0100 To comply with these regulations only fuses or circuit breakers suitable for the cross section o...

Page 7: ...hat personnel in the vicinity are protected Unauthorized persons are to be kept away from the welding work b The walls in the immediate vicinity of stationary workplaces should not have a light color...

Page 8: ...8 iMIG200DP SYMBOL CHART...

Page 9: ...170 A Rated Duty Cycle 60 Steel Wire Diameter 0 8 1 0 mm Al Si Al Mg Wire Diameter 1 0 1 2 mm Efficiency 85 Insulation Class H Enclosure Protection IP21S Cooling Type Fan Weight 14 4KG Dimensions 535...

Page 10: ...ed will depend on your workpiece but you will need the corresponding roller and tips for the wire size fitted e g a 1mm roller lining and tips will be used with 1mm wire To fit the wire you put the wi...

Page 11: ...alloy you will need to use Al Si or Al Mg When welding with stainless or carbon steel you will need Fe Crni When using these wire types different liners will be needed For aluminum a plastic liner wil...

Page 12: ...replaced regularly Keep the welder in a dry place when not in use Check that the earth clamp can clamp sufficiently replace if necessary Make sure all cables are in good condition with no nicks or deg...

Page 13: ...motor not working Potentiometer knob broken Replace potentiometer knob Nozzle blocked Change nozzle Rollers too loose Tighten rollers 4 No pilot arc Earth cable faulty Change earth cable Earth clamped...

Page 14: ...ed Dealer you return the product at your own cost to Autojack s or the supplying Authorised Dealer s Premises For the examination to take place clearly stating the Returns Material Authorisation Numbe...

Page 15: ...respondence Failure to provide a Returns Material Authorisation Number may result in item being refused delivery 2 2 Any issues with the product resulting in a potential claim under the guarantee must...

Page 16: ...iness interruption or loss of business opportunity 3 2 This guarantee does not confer any rights other than these expressly set out avoice and does not cover any claims for consequential loss or damag...

Page 17: ...hat the iMIG200DP Welder is in compliance with the regulations included in theDirectives 2006 42 EC EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by AV Technology Ltd Unit...

Page 18: ...Negative Socket 2 Home Button 10 Power Cord 3 Current Adjustment Knob 11 Power Switch 4 Inductance Control Knob 12 Cooling Fan 5 Voltage Adjustment Knob MIG only 6 Euro Torch Connection 7 Positive So...

Page 19: ...19 iMIG200DP The following tables are for reference only For I shaped butt welding For flat head T shaped welding Welding Spec Tables...

Page 20: ...20 iMIG200DP For flat angle weld joints thin plates Welding Spec Tables...

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