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Autojack IG1200i, Safety And Operating Manual, Page: 2 / 60

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IG950i/IG1200i/IG2000i          

TABLE OF CONTENTS 

Welcome to Autojack! 

Dear 

C

ustomer, Congratulations on your purchase. Before using the 

Product for the first time please be sure to read these instructions for use. 

They provide you with all information necessary for using the product safely and to 

ensure its long service life.  

Closely observe all safety information in these instructions! 

General Power Tool Safety Warnings………………………………….…......01 

Symbols & Cable Rating Chart ……….…………………………………….………04 

Machine Details and Product features……….…………………………….….05 

Assembly……………………………………………………………………………………..11 

Operation…………………………………………………………………………………..13 

Maintenance and Service…………………………………….……………………..17 

Troubleshooting

……………………………………………………..………………..19

Autojack Guarantee…………………………………………………………………….20 

Decl

 

aration of 

C

onformity…………………………

..

………………………………22 

Parts list/Parts Diagram……………………….……………………………………...23 

Summary of Contents for IG1200i

Page 1: ...IG950i IG1200i IG2000i Inverter Generator IG950i IG1200i IG2000i ORIGINAL INSTRUCTIONS SAFETY AND OPERATING MANUAL...

Page 2: ...u with all information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warnings 01 Sym...

Page 3: ...for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool...

Page 4: ...red c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures re...

Page 5: ...y before attempting to start the engine j Never use the generator in wet conditions unless it is well protected covered Under these conditions adequate ventilation MUST be provided k Never operate the...

Page 6: ...IG2000i 04 SYMBOLS AND POWER RATING CHART Danger Read the operating instructions to reduce the risk of injury Caution Wear safety goggles Caution Wear ear defenders The impact of noise can cause dama...

Page 7: ...ating IP23M Package Contents Inverter Generator 12Volt Connecting Lead Assembly Spark Plug Box Spanner Cross Head Screwdriver Intended Use Designed to generate electric energy Using equipment in ways...

Page 8: ...IG950i IG1200i IG2000i 06 MACHINE DETAILS AND PRODUCT FEATURES...

Page 9: ...Rating IP23M Package Contents Inverter Generator 12Volt Connecting Lead Assembly Spark Plug Box Spanner Cross Head Screwdriver Intended Use Designed to generate electric energy Using equipment in ways...

Page 10: ...IG950i IG1200i IG2000i 08 MACHINE DETAILS AND PRODUCT FEATURES...

Page 11: ...Rating IP23M Package Contents Inverter Generator 12Volt Connecting Lead Assembly Spark Plug Box Spanner Cross Head Screwdriver Intended Use Designed to generate electric energy Using equipment in way...

Page 12: ...IG950i IG1200i IG2000i 10 MACHINE DETAILS AND PRODUCT FEATURES...

Page 13: ...and cable can be purchased at your local camping supplier or alternatively an earth spike can be made and it is suggested you get advice from a qualified electrician To make a spike use a copper tube...

Page 14: ...e use WARNING To carry out this check the engine must be off 1 Remove the side maintenance panel 2 Turn the oil filler cap anti clockwise and remove from the oil reservoir wipe the dipstick with a cle...

Page 15: ...p any spilt fuel immediately WARNING After refueling make sure the fuel filler cap is tightened securely Recommended fuel Your generator has been designed to use regular unleaded petrol with a octane...

Page 16: ...erload indicator is still lit after 5 seconds stop the engine and contact your AUTOJACK dealer 8 Once the engine has warmed up move the choke lever to the left to the run position Economy switch ON Re...

Page 17: ...ty perform the following instructions in the order shown WARNING You should only use this generator to Top up the battery also trying to charge a completely flat battery may cause the fuse to blow 1 S...

Page 18: ...he rated output of the generator 3 Check air inlet and around the control unit If any blockages are found remove them 4 After checking restart the engine Oil alert The oil alert indicator Red will lig...

Page 19: ...commend the use of SAE30 oil in this generator 5 Replace the oil filler cap and maintenance panel Environmental protection One of the most damaging sources of pollution is oil Do not throw away used e...

Page 20: ...eck for discoloration and use a wire brush to remove any carbon build up 6 Check the spark plug gap a with a feeler gauge it should be between 0 6 and 0 7 mm Adjust if necessary 7 Check the overall co...

Page 21: ...generate electricity The device you are trying to power is faulty Make sure the device you want to power is working properly The overload indicator is on Remove the appliance immediately do not conne...

Page 22: ...rect electrical connection misuse alteration or repair of the product without approval 1 2 5 The product has been used in a domestic environment only 1 2 6 The fault does not relate to consumable item...

Page 23: ...claim up 2 4 Please note that it is essential that the letter of claim reaches Autojack on the last day of this guarantee at the latest Late claims will not be considered 3 Limitation of Liability 3...

Page 24: ...rter Generator IG950i Is in compliance with the regulations included in the Directives 2014 30 EU EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by Interk Testing Services...

Page 25: ...er One Way Valve 7 Cam Chamber Cover 20 One Way Valve Components 8 Screw M5 14 21 Dual Head Bolts M6 36 9 Upper Crankcase 22 Hexagon Flange Bolt M6 12 10 Washer 30 37 1 23 Aluminium Gasket 6 13 2 11 O...

Page 26: ...IG950i IG1200i IG2000i 24 Parts Diagram IG950i FIG A CRANKCASE ASSY...

Page 27: ...4 Pin4 g6 30 5 Lower Rocker 6 Tappet 7 Upper Rocker 8 Pin 5 g6 32 9 Valve Spring Seat 10 Valve Spring 11 Intake Valve 12 Exhaust Valve 13 Rocker Gasket FIG D LUBRICATION SYSTEM No Description 1 Deaer...

Page 28: ...Gasket of Carburator 4 Hexagon Flange Bolts M5 22 5 Insulation Board Components 6 Hexagon Flange Bolts M5 55 7 Block rubber 8 Insulation Board Gasket 9 Fan Volute Bush 10 Hexagon Flange Bolts M5 11 Ta...

Page 29: ...Air Guide Sleeve A 7 Inner Hexagon Screw M6 10 2 Air Guide Sleeve B 8 Fan Volute 3 Tap Screw ST4 8 16 9 Recoil Starter Handle Fender 4 Oil Filler Hole Airproof Pad 10 Recoil Starter Bush 5 Cooling Fa...

Page 30: ...i IG2000i 28 FIG H MUFFLER No Description No Description 1 Bolt M6 35 5 Muffler Gasket 2 Muffler 6 Muffler Pipe 3 Muffler Pipe Gasket 7 Washer 5 4 Bolt M6 55 8 Hexagon Flange Nut M5 Parts List Parts D...

Page 31: ...ng Plate 7 Hexagon Flange Bolts M5 10 2 Stator 0 8KW 420V 580Hz 8 Trigger Bushing 9 Ignition Coil 3 Washer 5 10 Tap Screw ST4 8 25 F H 4 Hexagon Flange Bolts M5 35 11 Ignition Coil Cap Seal 5 Rotor 12...

Page 32: ...rt Rubber 15 Fuel Hose 2 5 5 120 4 Fuel Tank 16 Fuel Hose 2 5 5 80 5 Fuel Outlet Filter 17 Fuel Lubricator 6 Steel Wire Clamp 11 18 Fuel Cock Knob 8 Fuel Hose 19 Fuel Hose 2 5 5 95 9 Steel Wire Clamp...

Page 33: ...r Cover Seal 4 Right Cover of Shell 14 Screw GB T9074 4 M5 18 5 Edge Protection 15 Hexagon Nut M5 6 Vibration Absorber 16 Cross Pan Head Screw M5 16 7 Rubber Pad 6 16 10 17 Rubber Pad 6 5 16 2 8 Left...

Page 34: ...OVERNOR No Description 1 Stepper Motor 2 Drive Arm 3 Drive Arm Spring 4 Screw M4 6 5 Spring Washer 4 FIG M INVERTER No Description 1 Inverter 0 7Kw 230V 50Hz 2 Inverter Gasket 3 Screw GB T9074 4 M5 12...

Page 35: ...ver Seal 4 Cross Pan Head Screw M5 16 14 Screw GB T9074 4 M5 18 5 Rectifier KBPC3502 15 Hexagon Nut M5 6 Hexagon Flange Nut M4 16 Cross Pan Head Screw M5 16 7 Flange Bolt GB 16674 M5 16 17 Rubber Pad...

Page 36: ...ter Generator IG1200i Is in compliance with the regulations included in the Directives 2014 30 EU EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by Interk Testing Services...

Page 37: ...Head Bolts M5 28 19 Dual Head Bolts M6 36 7 Cam Chamber Cover 20 Hexagon Flange Bolt M6 12 8 Upper Crankcase 21 Aluminium Gasket 6 13 2 9 Oil Seal 17 27 6 22 Oil Pan 10 Oil Gauge 23 Oil Lever Sensor...

Page 38: ...IG950i IG1200i IG2000i 36 Parts Diagram FIG A CRANKCASE ASSY...

Page 39: ...ket 4 Pin4 g4 30 5 Pin4 g7 34 6 Lower Rocker 7 Tappet 8 Upper Rocker 9 Pin 5 g5 34 10 Valve Spring Seat 11 Valve Spring 12 Intake Valve 13 Exhaust Valve FIG D LUBRICATION SYSTEM No Description 1 Deaer...

Page 40: ...2 Small Insulation Board Components 3 Insulation Gasket 4 Insulation Board Components 5 Carburator Gasket 6 Air Cleaner Gasket 7 Air Cleaner Assy 8 Fan Volute Bush 9 Hexagon Flange Bolts M5 10 Tap Scr...

Page 41: ...er Hexagon Screw M6 10 2 Air Guide Sleeve B 9 Starting Hub 3 Tap Screw ST4 8 16 F H 10 Fan Volute 4 Oil Filler Hole Airproof Pad 11 Recoil Starter Parts handle Fender 5 Cooling Fan 12 Recoil Starter B...

Page 42: ...0i IG2000i 40 FIG H MUFFLER No Description No Description 1 Bolt M6 45 5 Muffler Gasket 2 Muffler Assy 6 Muffler Pipe 3 Muffler Pipe Gasket 7 Washer 5 4 Bolt M6 70 8 Hexagon Flange Nut M5 Parts List P...

Page 43: ...1 Stator 1 0KW 420V 580Hz bushing 7 Trigger 2 Washer 5 8 Ignition Coil 3 Hexagon Flange Bolts M5 30 9 Tap Screw ST4 8 25 F H 4 Rotor 10 Ignition Coil Cap With Shield 5 Hexagon Flange Nut M10 1 25 11...

Page 44: ...Filter 11 Fuel Hose 4 5 7 5 200 3 Fuel Tank Port Rubber 12 Clamp 8 4 Fuel Tank 13 Tap Screw GB T845 ST4 8 13 F 5 Fuel Outlet Filter 14 Fuel hole Plug 6 Steel Wire Clamp 11 15 Fuel Hose 2 5 5 190 7 Fu...

Page 45: ...uffler Cover Seal 4 Right Cover of Shell 14 Screw GB T9074 4 M5 18 5 Edge Protection 15 Hexagon Nut M5 6 Vibration Absorber 16 Cross Pan Head Screw M5 16 7 Rubber Pad 6 16 10 17 Rubber Pad 6 5 16 2 8...

Page 46: ...No Description 1 Stepper Motor 2 Drive Arm 3 Drive Arm Spring 4 Screw M4 6 5 Spring Washer 4 FIG M INVERTER No Description 1 Inverter 1 0kw 230V50HZ 2 Inverter Gasket 3 Screw GB T9074 4 M5 12 4 Invert...

Page 47: ...agon Flange Nut M5 4 Screw M5 16 14 European Socket 5 Rectifier KBPC3502 15 Countersunk Head Screw M4 12 6 Hexagon Flange Nut M4 16 Boat Switch 7 Flange Bolt GB 16674 M5 16 17 DC Charging Socket 8 Loc...

Page 48: ...ter Generator IG2000i Is in compliance with the regulations included in the Directives 2014 30 EU EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by Interk Testing Services...

Page 49: ...7 Cam Chamber Cover 22 Oil Pan 8 Dual Head Bolts M5 100 23 Hexagon Flange Bolt M6 12 9 Upper Crankcase 24 Aluminium Gasket 6 13 2 10 Dual Head Bolts M6 32 25 Oil Lever Sensor 11 Dual Head Bolts M5 76...

Page 50: ...IG950i IG1200i IG2000i 48 Parts Diagram FIG A CRANKCASE ASSY...

Page 51: ...ination Decompression of the pin Torsional spring Cover for cam 6 Camshaft 7 Upper Rocker 8 Valve Spring Seat 9 Valve Spring 10 Intake Valve 11 Exhaust Valve FIG D LUBRICATION SYSTEM No Description 1...

Page 52: ...r Cleaner Bush 3 Air Cleaner Assy Cover of Air Cleaner Assy Foam sponge Inner Hexagon Screw M6 12 4 Air Cleaner Gasket 5 Carburetor Gasket 6 Insulation Board Components 7 Insulation Gasket 8 Tap Screw...

Page 53: ...r Hexagon Screw M6 12 3 Oil Filler Hole Airproof Pad 10 Fan Volute 4 Air Guide Sleeve A 11 Hexagon Flange Nut M5 5 Air Guide Sleeve B 12 Hexagon Flange Bolts M5 25 6 Tap Screw ST4 8 16 F H 13 Starting...

Page 54: ...0i IG2000i 52 FIG H MUFFLER No Description No Description 1 Bolt M6 50 5 Muffler Pipe Gasket 2 Bolt M6 80 6 Muffler Pipe 3 Muffler Assy 7 Washer 6 4 Muffler Gasket 8 Hexagon Flange Nut M6 Parts List P...

Page 55: ...tion 1 Stator 1 7KW 420V 580Hz bushing 7 Hexagon Flange Bolts M5 12 2 Washer 5 8 Tap Screw ST4 8 25 F H 3 Hexagon Flange Bolts M5 30 9 Ignition Coil 4 Rotor 10 Spark Plug A5RTC 5 Hexagon Flange Nut M1...

Page 56: ...Tank Filter 14 Fuel Pump 4 Fuel Tank 15 GasketGB T96 4 5 Fuel Tank Side Pad 16 Tap Screw GB T845 ST4 0 19 6 Fuel Outlet Filter 17 Tap Screw GB T845 ST4 8 13 7 Clamp 11 18 Clamp 8 8 Single head Expansi...

Page 57: ...Shell 16 Rubber Shock Absorber short 5 Left Side Cover 17 Tap Screw GB T845 ST4 8 9 5 F 6 Upper Cover 18 Tap Screw GB T845 ST4 8 13 F 7 Right Side Cover 19 GasketGB T96 5 8 Rubber of Choke 20 Hexagon...

Page 58: ...No Description 1 Drive Arm 2 Stepper Motor Holder 3 Screw M4 12 4 Screw M3 8 5 Stepper Motor Assy 6 Drive Arm Spring FIG M INVERTER No Description 1 Screw GB T9074 4 M5 12 2 Inverter 1 7kw 230V 50HZ 3...

Page 59: ...gon Nut GB T6170 M5 4 Cross Pan Head Screw M5 16 15 European Socket 5 Rectifier KBPC3502 16 Tapped Screw GB T819 M4 12 6 Hexagon Flange Nut M4 17 Boat Switch 7 Flange Bolt GB 16674 M5 16 18 DC Chargin...

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