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Auto Crane 6006EH Owner'S Manual Download Page 70

 

5005EH RELAY PANEL ASSEMBLY 

P/N: 366682002 

 

 

7-6.0 

11/27/06 

 

 

 

 

 

PUMP

HOIST DN

(H2)

HOIST UP

(H1)

EXTEND

BOOM UP

ROT CW

CHASSIS

BOOM DOWN

RETRACT

ROT CCW

ROT CW (ORG)

ROT CCW (WHT/RED)

EXTEND (GRN/BLK)

RETRACT (ORG/BLK)

PUMP (WHT/BLK)

BOOM UP (BLU/BLK)

BOOM DOWN (BLU)

HOIST UP (GRN)

HOIST DOWN (RED/BLK)

 + (RED)

GROUND TO

SLIP RING

(BLK 4 GA)

PRESSURE

SWITCH

+12V

TO CRANE

(RED 16 GA)

 - (BLK)

L

BR1

87

30

PRESSURE SW

(BLU/RED)

A2B

(RED/WHT)

BOSCH 1

(BR1)

85

86

A2B

CO

NO

BATT. VOLTAGE

(BLU/WHT)

(WHT/RED)

(ORG)

(RED)

BR1

30

87

BR1

30

87

CRANE

SLIP RING

TO

CRANE

(BLK 4 GA)

M

A

K

U

N

B

J

T

V

P

C

H

S

R

D

G

F

E

VSU (BLK/RED)

SLIP RING

VSU (WHT/BLK)

SIGNAL TO

VSU

DIODE

SET

+

AC

AC

f

a

b

d

c

A

D

d

e

 

Summary of Contents for 6006EH

Page 1: ...anual No 366904000 Rev 04 16 07 Serial No __________________ Mailing Address P O Box 580697 Tulsa OK 74158 0697 Physical Address Phone 918 836 0463 4707 N Mingo Rd Fax 918 834 5979 Tulsa OK 74117 5904 http www autocrane com ...

Page 2: ......

Page 3: ...Auto Crane Company P O Box 581510 Tulsa OK 74158 0697 Date Product Delivered Date Processed For Auto Crane use only Product Information Required for Warranty Activation Model No Serial No E mail Address Distributor Information Required for Warranty Activation Product Registration E mail Address Required for Warranty Activation Auto Crane Warranty Registration 918 834 5979 Warranty Department End U...

Page 4: ......

Page 5: ... 14 9 1 9 4 Chg d Boom Assy to 480891000 04 16 07 6 1 0 6 5 0 71 0 Updated general assy pedestal schematic 7 14 10 3 11 Added brake adjustment page Added Warranty 2 15 11 6 Updated Section with new Valve Assy Notes 1 The information contained in this manual is in effect at the time of this printing It does not cover all instructions configurations accessories etc If you require additional informat...

Page 6: ......

Page 7: ...t capacities centerline of rotation to hoist hook Un reel last 5 wraps of cable from drum Wrap cable around load Attempt to lift or drag a load from the side The boom can fail far below its rated capacity Weld modify or use unauthorized components on any Auto Crane unit This will void any warranty or liability Also failure of the crane may result Place a chain link on the tip of the hook and try t...

Page 8: ...3 4 0 MAINTENANCE 3 5 0 BATTERIES 3 7 0 LUBRICATION AND MAINTENANCE SCHEDULE 3 9 0 SAFETY DECAL SECTION 4 1 0 GENERAL DIMENSIONS 5 1 0 MOUNTING AND INSTALLATION 5 2 0 GENERAL ASSEMBLY HARDWIRED W SLIP RING W O SLIP RING 6 1 0 PEDESTAL ASSEMBLY HARDWIRED 6 5 0 BOOM ASSEMBLY 6 13 0 ROTATION GEARBOX 6 15 0 HOIST ASSEMBLY 6 17 0 TRAVELING BLOCK ASSEMBLY 6 20 0 ELECTRICAL SECTION HARDWIRED 7 1 0 PENDAN...

Page 9: ... ASSEMBLY FM W SLIP RING W O SLIP RING 9 1 0 PEDESTAL ASSEMBLY FM 9 5 0 FM CONTROL USE CARE 10 1 0 TRANSMITTER ASSEMBLY FM 10 2 0 DIAGNOSTICS FM 10 4 0 TROUBLESHOOTING FM 10 6 0 ID CODE PROGRAMMING 10 9 0 LOAD CHART 11 1 0 WARRANTY LAST PAGE ...

Page 10: ......

Page 11: ... recommended on any Auto Crane product The recommended alternator and battery that will give the longest life with the most useful duty cycle is a 75 amp alternator with a 500 cold cranking amp battery These specifications should be considered minimum It has always been Auto Crane Company policy to handle all warranty claims we receive as promptly as possible If a warranty claim involves discrepan...

Page 12: ...s that can solve almost any needed repair This manual does not cover all maintenance operating or repair instructions pertinent to all possible situations If you require additional information please contact the Auto Crane Company at the following telephone number 918 836 0463 The information contained in the manual is in effect at the time of this printing Auto Crane Company reserves the right to...

Page 13: ...4 000 18 2 000 10 3 600 19 1 895 11 3 273 20 1 800 LIFTING CAPACITIES REACH Second boom will reach from 10 feet 4 inches to 16 feet 4 inches Third boom will reach from 16 feet 4 inches to 20 feet 4 inches CABLE 95 ft 28 9 m of 3 8 in 9 5 mm diameter aircraft quality cable This cable has a single line breaking strength of 14 400 lbs 6 531 kg CHASSIS REQUIREMENTS 14 500 lbs 6 577 kg GVWR minimum 360...

Page 14: ...R LINES Auto Crane Company recommends that the crane never be any closer to a power line including telephone lines than 10 feet at any point 17 Allow the vehicle engine to warm up before operating crane 18 Know the weight of your rigging and load to avoid overloading the crane 19 Deduct the weight of the load handling equipment from the load rating to determine how much weight can be lifted 20 All...

Page 15: ... load directly and vertically under the boom point at all times Crane booms are designed to handle vertical loads not side lifts WARNING Never attempt to lift drag tow or pull a load from the side The boom can fail far below its rated capacity 41 Do not push down on anything with boom extensions similarly do not lift anything with boom extensions 42 Do not lift personnel with any wire rope attachm...

Page 16: ...POWER LINES Death or serious injury will result from boom line or load contacting electric lines Do not use crane within 10 feet 3 05m of electric power lines carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less 15 WARNING NEVER EXCEED load chart capacities centerline of rotation to hoist hook 16 WARNING NEVER un reel last 5 wraps of cable...

Page 17: ...cialized clinical or medical judgment and tests may be required 4 Evidence that operator is subject to seizures or loss of physical control shall be sufficient reason for disqualification Specialized medical tests may be required to determine these conditions 5 Operators and operator trainees should have normal depth perception coordination and no tendencies to dizziness or similar undesirable cha...

Page 18: ...is lifted more than a few inches C Means are provided to hold the vehicle stationary while operating the crane D Before starting to lift the hook shall be positioned over the load in such a manner as to minimize swinging E During lifting care shall be taken that 1 There is no sudden acceleration or deceleration of the moving load 2 Load boom or other parts of the crane do not contact any obstructi...

Page 19: ...shall be specified in Table 1 5 A qualified signalperson shall be assigned to observe the clearance and give warning before approaching the above limits A Any overhead wire shall be considered to be an energized line unless and until the person owning such line or the electrical utility authorities verify that it is not an energized line B Exceptions to this procedure are allowed if approved by th...

Page 20: ...required boom support 9 When extending the boom always maintain clearance between the boom crown and the traveling block or hoist hook 10 Always observe safe and practical operation to avoid possible accidents Refer to Safety Tips and Precautions 11 After completing lifting operations return the boom to stowed position on the boom support Avoid unneeded pressure on the boom support 12 Store transm...

Page 21: ...wear of components and contamination by lubricants or other foreign matter 3 Inspect safety devices for malfunction 4 Visually inspect all hydraulic hoses particularly those that flex in normal operation of crane functions 5 Inspect hooks and latches for deformation chemical damage cracks and wear Refer to ANSI ASME B30 10 6 Inspect for proper rope reeving 7 Inspect electrical wiring and component...

Page 22: ... A Cracks in valve housing B Improper return of spool to neutral position C Leaks at spools or joints D Sticking spools E Failure of relief valves to attain or maintain correct pressure setting F Relief valve pressure shall be checked as specified by the manufacturers 12 Inspect hydraulic cylinders for the following problems A Drifting caused by fluid leaking across piston B Rod seals leaking C Le...

Page 23: ...d bent worn or improperly applied connections CRANES NOT IN REGULAR USE A crane which has been idle for a period of over one month or more shall be given an inspection conforming to the initial and regular inspection requirements of this section INSPECTION RECORDS Dated records of periodic inspection should be made on critical items such as brakes crane hooks rope cylinders and relief pressure val...

Page 24: ...equirements of this crane Test requirements 1 Test all functions to verify speed and operation 2 Check that all safety devices are working properly 3 Confirm operating controls comply with appropriate function labels 4 Test loads shall not exceed 110 of the manufacturer s load rating 5 Written reports shall be maintained showing test procedures and confirming the adequacy of repairs TESTING SHALL ...

Page 25: ...ples A Critical parts of functional operating mechanisms which are cracked broken corroded bent or excessively worn B Critical parts of the crane structure which are cracked bent broken or excessively corroded C Crane hooks showing cracks damage or corrosion shall be taken out of service Repairs by welding are not recommended 4 If bleeding the hydraulic system is required run each crane function u...

Page 26: ...med ropes of 7 8 in 22 mm diameter or smaller two seizings on each side of the cut are required and for non preformed rope 1 in 25 mm diameter or larger three seizings on each side of the cut are required 4 During installation care should be exercised to avoid dragging of the rope in the dirt or around objects that will scrape nick crush or induce sharp bends in it 5 Rope should be maintained in a...

Page 27: ...oration of the remaining parts of the battery Keep A Relatively Clean Battery The battery should be kept clean Batteries filled with acid and which are not in use self discharge to a limited degree because of the nature of the materials within the battery If dirt is allowed to collect on the top of the battery and this dirt absorbs moisture and electrical path can be set up between the various ter...

Page 28: ... used the following procedure applies 1 Fill the battery with electrolyte of the proper specific gravity 2 Place the battery on charge according to the manufacturer s instructions It is essential that the second step above be followed to ensure that the battery going on the vehicle is fully charged It is also very important that the battery hold downs be checked periodically to insure that the bat...

Page 29: ...LED BEARING REPLACE IF ROUGH OR LOOSE ALL OTHER BOLTS X CHECK TIGHTEN AS REQUIRED LIFT CYLINDER BEARINGS X GREASE WITH MOBILEPLEX EP 2 OR EQUIVALENT ZERKS ROTATION BEARING X GREASE WITH MOBILEPLEX EP 2 OR EQUIVALENT ZERKS ROTATION BEARING BOLTS X CHECK TORQUE TO 170 FT LBS HEX HEAD 180 FT LBS SOCKET HEAD AS REQUIRED ROTATION GEAR BOX X CHECK TORQUE TO 90 FT LBS SOCKET HEAD AND 55 FT LBS HEX HEAD A...

Page 30: ...anty or Product Liability 2 Once a bolt has been torqued to its rated capacity and then removed the bolt should be replaced with a new one 3 Auto Crane Company recommends that this crane be serviced per Crane Inspection Log P N 999978 These logs should be filled in at the intervals noted and kept as a permanent record Additional copies are available from your local distributor ...

Page 31: ... torque wrench can be equipped with a special adapter to fit the input shaft worm of the winch The adapter can be made by welding a nut to the end of a piece of tubing as shown in the following figure After welding the cap and nut to the tubing slot the tubing as shown This will allow the special adapter to slide over the keyway and then act as a large socket A torque wrench can then be used to ap...

Page 32: ...y check instructions below WARNING NEVER TRY TO REPAIR A ROTATION BEARING FOR A REPLACE MENT BEARING CONTACT YOUR LOCAL AUTHORIZED DISTRIBUTOR AXIAL PLAY ALLOWANCE CHECK PROCEDURE 1 Boom up to the max boom angle and measure the clearance between base plate and the rotation bearing with a dial or filler gauge Reference figure 1 for location 2 Boom down to the horizontal position and measure the cle...

Page 33: ...NOTES ...

Page 34: ...80000 DECAL OPERATING TRAINING FUNCTION To inform the operator of the need to receive proper training before using the crane USED ON All Cranes QUANTITY 1 PLACEMENT Right side plate PART NO 040632000 DECAL TAMPERING WITH OVERLOAD DEVICE FUNCTION To inform the operator that tamperating with the overload device may cause a unit failure or possible personal injury USED ON All Cranes equiped with a lo...

Page 35: ...of end of lower boom PART NO 040517000 DECAL STAY CLEAR OF BOOM FUNCTION To inform the operator of the hazard of proximity or contact with the crane boom during operation USED ON All Cranes QUANTITY 2 PLACEMENT Both sides of crown PART NO 040518000 DECAL STAY CLEAR OF LOAD FUNCTION To inform the operator of the hazard of proximity or contact with the crane load during operation USED ON All Cranes ...

Page 36: ...e operator that the load sensor is pre set and that tampering with the sensor may cause potentially hazardous situation PLACEMENT Both sides of the lift cylinder near the load sensor PART NO 040519000 USED ON All cranes DECAL SCISSORS POINT QUANTITY 2 FUNCTION To inform the operator of possible danger at scissors point on crane PLACEMENT Both sides of the lift cylinder ...

Page 37: ...NOTES ...

Page 38: ...ote Control System unless it is safe to do so TURN OFF THE RECEIVER POWER BEFORE WORKING ON THE MACHINE Always disconnect the Remote Control System before doing any maintenance to prevent accidental operation of the machine DO NOT MODIFY EQUIPMENT WITHOUT WRITTEN APPROVAL FROM THE MANUFACTURER CARE KEEP DRY Do not clean the Transmitter Receiver under high pressure If water or other liquids get ins...

Page 39: ...6006EH DECAL LAYOUT P N 366704000 4 5 0 4 21 06 8 15 9 7 3 13 10 4 1 16 1 15 6 5 7 3 11 4 8 17 12 ...

Page 40: ...POWER LINE 5 1 040579000 DECAL OPERATION INSTRUCTIONS 6 1 040580000 DECAL TRAINED OPERATOR 7 2 040587000 DECAL WARNING LOAD SENSOR 8 2 040624000 DECAL AUTO CRANE 9 1 040632000 DECAL WARNING OVERLOAD 10 1 320318000 DECAL ANGLE INDICATOR CS 11 1 320318001 DECAL ANGLE INDICATOR SS 12 1 330622000 DECAL SERIAL NO 13 2 360034000 DECAL AUTO CRANE LOGO 14 2 366063100 DECAL TRAVELING BLOCK 6006H 15 2 36671...

Page 41: ... 5 1 0 9 12 05 21 5 8 12 5 8 R26 5 8 35 3 4 28 5 8 24 7 8 20 4 19 5 8 19 1 8 32 3 4 8 1 8 16 3 4 14 3 4 1 1 14 3 4 16 3 4 CORD CONNECTOR CORD GRIP HUBBLE F 3 SHC 1 36 PLUG O RING 7 8 14 FITTING PLUG 8 JIC NOTE CG IS APPROXIMATE ...

Page 42: ...hould be connected to hook loop 7 Install Voltage switching unit inside compartment safe from weather and contamination See following page for installation 8 See the following pages for additional electrical installation 9 Load test the crane to ensure proper functioning and truck stability 10 Make certain the owner s manual is delivered to the customer 11 For additional help call the service depa...

Page 43: ...E CAUTION FOR WIRING DIAGRAMS SEE ELECTRICAL SECTION NOTE WE RECOMMEND REPLACING ANY NO MAINTENANCE TRUCK BATTERY WITH A MAINTENANCE TYPE NOTICE TRUCK BATTERY GROUND CHASSIS BATTERY AUXILIARY QUICK DISCONNECT OPTIONAL TO POSITIVE POLE OF CHASSIS POWER BATTERY P N 360888000 VENTED BATTERY BOX BATTERY P N 360830000 TWECO CONNECTOR P N 020200000 AND LOCKWASHERS w NUTS P N 015900000 BOLTS P N 00560400...

Page 44: ...UXILLARY BATTERY IS FOR CRANE USE ONLY NO OTHER ELECTRICAL CONNECTIONS SHOULD BE MADE TO THE AUXILLARY BATTERY DOING SO WILL SHORT OUT THE ELECTRICAL SYSTEM QUICK DISCONNECT OPTIONAL ATTACH GROUND WIRE TO THIS BOLT 4 AWG CONNECTOR FROM SLIP RING INSERT SLEEVE P N 366703000 OVER BARE WIRE BEFORE INSERTING CONNECTOR 3 PIN PLUG 1 2 X 2 1 2NC GR5 BOLT P N 011609000 APPLY LOCTITE 242 TO THREADS BEFORE ...

Page 45: ...6006EH GENERAL ASSEMBLY HARDWIRED W SLIP RING P N 366600000 6 1 2 15 11 ...

Page 46: ...6 2 2 15 11 6006EH GENERAL ASSEMBLY HARDWIRED W SLIP RING P N 366600000 ...

Page 47: ...6006EH GENERAL ASSEMBLY HARDWIRED W O SLIP RING P N 366780000 6 3 2 15 11 ...

Page 48: ...5005EH GENERAL ASSEMBLY HARDWIRED W SLIP RING P N 360645002 6006EH GENERAL ASSEMBLY HARDWIRED W O SLIP RING P N 366780000 2 15 11 6 4 ...

Page 49: ...6 5 2 15 11 6006EH PEDESTAL ASSEMBLY W SLIP RING P N 366640000 ...

Page 50: ...6006EH PEDESTAL ASSEMBLY W SLIP RING P N 366640000 6 6 2 15 11 ...

Page 51: ...6006EH PEDESTAL ASSEMBLY W SLIP RING P N 366640000 2 15 11 6 7 ...

Page 52: ...2 15 11 6 8 6006EH PEDESTAL ASSEMBLY W SLIP RING P N 366640000 ...

Page 53: ...2 15 11 6 9 6006EH PEDESTAL ASSEMBLY W O SLIP RING P N 366781000 ...

Page 54: ...6 10 2 15 11 6006EH PEDESTAL ASSEMBLY W O SLIP RING P N 366781000 ...

Page 55: ...6 11 2 15 11 6006EH PEDESTAL ASSEMBLY W O SLIP RING P N 366781000 ...

Page 56: ...6 12 2 15 11 6006EH PEDESTAL ASSEMBLY W O SLIP RING P N 366781000 ...

Page 57: ...BOOM ASSEMBLY P N 480891000 6 13 0 07 07 06 CYL SEAL KIT P N 366331001 THI CYL SEAL KIT P N 366331002 CTD C BAL P N 360153001 ...

Page 58: ... 407277000 PAD BOOM 1 5 O D 19 1 366667000 WEAR PAD TOP MID 20 1 366648000 WEAR PAD BOTTOM UPPER 21 4 366696000 COVER WEAR PAD 22 2 460082000 PLATE WEAR PAD RETAINER 23 2 366706000 SPACER EXTENSION CYLINDER 24 1 360125000 PIN BLOCK 25 1 360124000 PIN HITCH 26 2 738734000 RING RETAINING 5100 100 27 1 366400000 PIN 1 25n X 8 063 28 1 366493000 PIN 1n X 5 03 LG 29 2 480029000 RING RETAINING 30 2 2008...

Page 59: ...6006H ROTATION GEARBOX P N 160407 6 15 0 9 12 05 ...

Page 60: ...1 402105 BEARING NEEDLE 13 1 402106 BEARING NEEDLE 14 1 402107 BEARING THRUST 15 1 413013 COVER 16 14 414146 SCREW HX HD 5 16 NC X 1 1 4 GR5 NYLON HEAVY PATCH 17 1 530101 PLUG EXPANSION 18 2 414581 SCREW HX HD 1 2 NC X 3 4 GR5 19 6 414869 SCREW SOC HD 5 16 NC X 1 20 6 418163 WASHER LK 5 16 MED SECT 21 1 432011 ELL 90 DEG 22 2 442182 GASKET 23 1 442187 GASKET 24 1 456008 FITTING RELIEF 25 1 462029 ...

Page 61: ...6006EH ACTUATOR ASSEMBLY P N 297025 6 17 0 04 26 10 ...

Page 62: ...42027 KEY RD END 16 1 342033 KEY SQ END 17 1 352022 PLATE RETAINER 18 1 356901 SHAFT SPUR 19 1 357145 SHAFT OUTPUT 20 1 368022 WORM R H 46 1 21 2 400003 BALL 22 3 402001 BEARING NEEDLE 23 2 402002 BEARING BALL 24 1 412044 BUSHING COVER 25 1 412045 BUSHING HOUSING 26 6 414021 SCW HH 1 4 20 X 1 GR 8 NYLOK HVY PATCH 27 22 414038 SCW HH 1 4 20 X 3 4 GR 5 28 1 414224 SCW HH 3 8 16 X 1 1 2 GR 5 FULL THD...

Page 63: ...4V 45 1 462015 O RING 46 2 468002 REDUCER 47 2 468011 PIPE PLUG SQ HD 48 2 468017 PIPE PLUG SOC HD 49 1 468018 PIPE PLUG SOC HD 50 2 470001 PIN 51 1 474001 PLATE THRUST 52 1 486009 OIL SEAL 53 1 486017 OIL SEAL 54 1 486023 OIL SEAL 55 1 486069 THREAD SEAL 56 4 486070 THREAD SEAL 57 1 490003 SNAP RING 58 1 494007 SPRING 59 3 518002 THRUST WASHER 60 1 518015 THRUST WASHER 61 1 518018 FIBER WASHER 62...

Page 64: ... WDMT 2 1 480130000 SHEAVE ASSY 3 1 480364000 TACKLE LOWER 4 1 480372000 BOLT SHEAVE W ZERK FITTING 5 2 480367000 PIN BLOCK 6 1 480371000 HOOK SWIVEL 3 METRIC TON 7 1 480368000 PIN SWIVEL HOOK 8 1 017800000 NUT HX LK 1 2 20UNF 9 2 366813000 PIN HITCH 10 1 360124000 PIN HITCH 11 2 040518000 DECAL STAY CLEAR OF LOAD 12 2 366036100 DECAL TRAVELING BLOCK 6006H ...

Page 65: ... DOWN BLU HOIST UP GRN HOIST DOWN RED BLK RED GROUND TO SLIP RING BLK 4 GA PRESSURE SWITCH 12V TO CRANE RED 16 GA BLK L BR1 87 30 PRESSURE SW BLU RED A2B RED WHT BOSCH 1 BR1 85 86 A2B CO NO BATT VOLTAGE BLU WHT WHT RED ORG RED BR1 30 87 BR1 30 87 CRANE SLIP RING TO CRANE BLK 4 GA M A K U N B J T V P C H S R D G F E VSU BLK RED SLIP RING VSU WHT BLK SIGNAL TO VSU DIODE SET AC AC f a b d c A D d e R...

Page 66: ... SCHEMATIC ON PREVIOUS PAGE HOIST RELAY TRUCK BATTERY H2 PUMP 24V TO SLIP RING BLK 4 GA H2 24V TO RELAYS BLK 4 GA ARMATURE H1 B H1 A AUX BATTERY 12V TO SLIP RING 16 GA GROUND TO VSU BLK 4 GA VSU f e d c b a SIGNAL TO VSU TRUCK BATTERY TO CHASSIS D M HOIST F1 A F2 C M PUMP CASE A B ...

Page 67: ...OM DOWN BLU HOIST UP GRN HOIST DOWN RED BLK RED PRESSURE SWITCH BLK L BR1 87 30 PRESSURE SW BLU RED A2B RED WHT BOSCH 1 BR1 85 86 A2B CO NO BATT VOLTAGE BLU WHT BLANK PLUG RED BLK PROG PIN BLK WHT PENDANT PLUG CAN H GRN WHT CAN L ORG RED RED BLK WHT RED ORG RED BR1 30 87 BR1 30 87 CRANE M A K U N B J T V P C H S R D G F E VSU BLK RED VSU WHT BLK DIODE SET AC AC ROT SW CW ROT SW CCW a a b RIGHT SID...

Page 68: ...T SIDE OF SCHEMATIC CONTINUED ON PREVIOUS PAGE HOIST RELAY TRUCK BATTERY H2 PUMP CHASSIS H2 ARMATURE 12V TO CRANE RED 16 GA H1 B H1 A AUX BATTERY GROUND TO VSU BLK 4 GA VSU SIGNAL TO VSU TRUCK BATTERY TO CHASSIS D M HOIST F1 A F2 C M PUMP CASE A B 24 V TO RELAYS BLK 4 GA b a ...

Page 69: ... 3 REF FOR REPLACEMENT PART ONLY 680173000 RECEPTACLE WIRE PIGTAIL ITEM NO QTY PART NO DESCRIPTION 1 1 366683001 BACK PLANE RELAY PANEL 2 1 320589000 RELAY HOIST 3 1 320584000 RELAY POWER UNIT 4 1 320355000 RELAY BOSCH 5 1 366708000 TERMINAL BLOCK ASSEMBLY 6 13 736272000 NUTSERT 1 4 20UNC X 027 165 GRIP 7 1 366095000 PLUG 19 PIN 8 9 360493000 SCREW HX WHIZ LK 1 4 20UNC X 1 2 LG 9 1 751138000 RECTI...

Page 70: ...OM UP BLU BLK BOOM DOWN BLU HOIST UP GRN HOIST DOWN RED BLK RED GROUND TO SLIP RING BLK 4 GA PRESSURE SWITCH 12V TO CRANE RED 16 GA BLK L BR1 87 30 PRESSURE SW BLU RED A2B RED WHT BOSCH 1 BR1 85 86 A2B CO NO BATT VOLTAGE BLU WHT WHT RED ORG RED BR1 30 87 BR1 30 87 CRANE SLIP RING TO CRANE BLK 4 GA M A K U N B J T V P C H S R D G F E VSU BLK RED SLIP RING VSU WHT BLK SIGNAL TO VSU DIODE SET AC AC f...

Page 71: ...R REPLACEMENT PART ONLY 680173000 RECEPTACLE WIRE PIGTAIL ITEM NO QTY PART NO DESCRIPTION 1 1 366683000 BACK PLANE RELAY PANEL 2 1 320589000 RELAY HOIST 3 1 320584000 RELAY POWER UNIT 4 1 320355000 RELAY BOSCH 5 13 736272000 NUTSERT 25UNC X 027 165 GRIP 6 1 366095000 PLUG 19 PIN 7 9 360493000 SCREW HX WHIZ LK 1 4 20UNC X 1 2 LG 8 1 360768001 DEUTSCH DT04 4P L012 9 1 751138000 RECTIFIER BRIDGE 25 A...

Page 72: ... 30 87 BR1 87 30 M A K U N B J T V P C H S D G F E DIODE SET RELAY MOUNT HOIST RELAY TERM 3 RELAY PNL BOLT 2 RELAY PNL BOLT 2 RELAY PNL BOLT 1 HOIST RELAY BOLT RELAY PNL BOLT 2 RELAY PNL BOLT 1 RELAY PNL BOLT 1 BLACK GREEN FOR FUTURE USE WHITE AC AC PUMP RELAY L HOIST RELAY H2 PUMP H2 H1 B H1 A D M HOIST F2 A F1 C M PUMP CASE A B RECEPTACLE 3 PIN PLUG IS TO BE SHIPPED LOOSE AND INSTALLED IN ASSEMB...

Page 73: ...6709001 7 9 0 03 20 06 RETRACT ORG BLK CCW WHT RED CW ORG EXTEND GRN BLK BOOM UP WHT BOOM DN BLU PUMP WHT BLK RED HOIST UP GRN HOIST DN RED BLK C E H M J A K B F C E H M J A K B F R PENDANT HEAD POWER CANNON PLUG D D VOLTAGE SWITCHING UNIT WHT RED R ...

Page 74: ...NDANT 8 FUNC W PWR 3 1 480504000 PENDANT BACK PLATE 4 1 370433000 CORD GRIP 3 4 NPT 50 625 CORD 5 1 680172000 PENDANT CABLE 6 1 480598000 COVER TRIGGER OPENING 7 1 750090000 TOGGLE SWITCH ON OFF 8 4 634200000 TOGGLE SWITCH KIT 9 4 001004000 SCREW PN HD 6 X 3 4 LG 10 2 002607000 SCREW RD HD 10 24UNC X 3 4 LG CP 11 2 015801000 NUT HX NYLK 10 24UNC ZP ...

Page 75: ...RELAY 3 7 1 5 6 3 6 3 OUTSIDE INSULATION OF CORD SHOULD EXTEND 1 PAST GROMMET AND ZIP TIE INSTALLED TO RETAIN CORD 8 9 1 10 2 LOCATE DECAL IN CENTER OF LID 2 1 10 INSTALL SCHEMATIC DECAL TO UNDERSIDE OF LID DECAL SHOULD BE RIGHT SIDE UP WHEN LID IS OPENED DOWNWARD 15 16 17 19 ...

Page 76: ...AY 2 11 10 RELAY 3 12 14 16 15 8 1 2 3 PANEL GROUND 6 7 BR1 30 87 18 5 4 BR1 85 86 AUX BATTERY 17 CHASSIS GROUND TRUCK BATTERY 18 POWER SWITCH 20 19 B A D C B A D C B A D F E F E F E 21 18 16 3 CONDUCTOR CORD POWER LIGHT A B C 22 C LARGE RELAY BOTTOM VIEW BOSCH RELAY BOTTOM VIEW LARGE RELAY TOP VIEW ...

Page 77: ...NOTES ...

Page 78: ...000 SCREW HX WHIZ LK 1 4 20UNC X 1 2 LG 7 3 404167000 SOLENOID SEALED 8 2 750169000 GROMMET RUBBER 9 1 750282000 GROMMET 1 3 8 OD 10 1 750090000 TOGGLE SWITCH ON OFF 11 1 360763001 HOUSING DEUTSCH 3 PIN 12 1 360763002 WEDGE DEUTSCH 3 PIN 13 3 366367003 CONTACT DEUTSCH SOCKET 14 1 366705000 DECAL VSU SCHEMATIC 15 1 750171000 LAMP SOCKET INDICATOR 16 1 750173000 BULB 12V TYPE T 2 17 1 366707000 LENS...

Page 79: ...6006EH HYDRAULIC SCHEMATIC P N 366785000 8 1 0 9 12 05 Rotation Lift CC CW Secondary Extension Primary Extension P T 6 SAE 6 SAE SAE 6 SAE 6 SAE 6 SAE 6 SAE 6 SAE 6 A1 B1 A2 B2 A3 B3 ...

Page 80: ...L ROTATE CW COIL EXTEND PORT EXT RETRACT PORT RET INSIDE PORT ON POWER UNIT PRESSURE TO OUTSIDE PORT ON POWER UNIT RETURN TO REAR MOTOR PORT CCW TO FRONT MOTOR PORT CW BOOM DOWN PORT RET BOOM UP PORT EXT QTY DESCRIPTION A C P N HYDAC P N 3 SPOOL VALVE 4WK06G 12X 0 0 N 320826001 6 SOLENOID COIL 12DN 50 1836 320826002 03091665 ...

Page 81: ...6006EH HYDRAULIC POWER UNIT P N 366650000 8 3 0 9 12 05 ...

Page 82: ... RING 1 2E SPRING 1 2F PLUNGER 1 2G SEAT ASSEMBLY 1 3 366650002 MOTOR KIT 3A MOTOR 24V DC 1 3B GROUND STRAP 1 4 366650005 ADAPTER KIT 4A SEAL 1 4B SCREW 2 4C CHECK VALVE ASSEMBLY 1 4D ADAPTER 1 4E RETAINER 1 4F PLUG 1 4G PLUG 1 5 366650003 RESERVOIR KIT 5A SCREW 4 5B RESERVOIR 1 5C STRAINER 1 5D 200545000 BREATHER 1 5E MAGNET 1 6 366650004 TUBE KIT 6A O RING 1 6B O RING 1 6C WASHER 1 6D RETAINING ...

Page 83: ...600001 9 1 0 07 07 06 EXTEND PORT 7 RETRACT PORT 8 4 10 1 3 5 6 2 5 6 7 8 20 21 22 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 17 9 10 9 19 4 1 20 21 22 18 17 13 15 16 14 23 ELECTRICAL SCHEMATIC P N 366684000 HYDRAULIC SCHEMATIC P N 366785000 ...

Page 84: ...000 ZERK GREASE 9 1 366063000 TRAVELING BLOCK 10 1 480031000 WIRE ROPE ASSEMBLY 3 8 11 1 366697001 SHIP KIT 6006EH FM CRANE 12 1 366704000 DECAL LAYOUT 6006EH 13 1 366715000 BRACKET ASSEMBLY RECEIVER MOUNT 14 1 460158000 RECEIVER NON PROPORTIONAL 15 4 020200000 WASHER SP LK 1 4 16 4 005500000 SCREW HX HD 1 4 20UNC X 3 4 LG 17 1 366602000 HARNESS FM 5005EH 6006EH 18 1 360677000 PIN 1 4 COTTERLESS R...

Page 85: ...P N 366790000 9 3 0 4 21 06 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 10 9 2 4 5 6 7 8 1 4 5 6 3 16 10 9 2 18 1 19 17 16 12 14 15 21 20 22 RETRACT PORT 8 EXTEND PORT 7 ELECTRICAL SCHEMATIC P N 366783000 HYDRAULIC SCHEMATIC P N 366785000 ...

Page 86: ...000 ZERK GREASE 9 1 366063000 TRAVELING BLOCK 10 1 480031000 WIRE ROPE ASSEMBLY 3 8 11 1 366704000 DECAL LAYOUT 6006EH 12 1 366715000 BRACKET ASSEMBLY RECEIVER MOUNT 13 1 460158000 RECEIVER NON PROPORTIONAL 14 4 020200000 WASHER SP LK 1 4 15 4 005500000 SCREW HX HD 1 4 20UNC X 3 4 LG 16 1 366602000 HARNESS FM 5005EH 6006EH 17 1 360677000 PIN 1 4 COTTERLESS RING 18 1 360678000 PIN 3 16 COTTERLESS R...

Page 87: ...itter is powered by 4 AA alkaline batteries located under the back cover of the housing To turn the transmitter on press and hold the Power On Toggle release once the transmit light starts blinking To turn the unit off press and hold the power off toggle release after the transmit light stops flashing FUNCTION SWITCHES To operate a function toggle one of the function switches with either the thumb...

Page 88: ...NSMITTER BATTERY W MAGNET 4 1 460162000 GUARD TRIGGER OMNEX FUNCTION WIRE COLOR TERMINAL POSITION POWER ON YELLOW BOTTOM POWER OFF GREEN FROM 8 PIN CONNECTOR TOP BOOM UP RED BOTTOM BOOM DN ORANGE TOP BOOM EXTEND GREEN FROM 10 PIN CONNECTOR BOTTOM BOOM RETRACT BLUE TOP ROTATE CW VIOLET BOTTOM ROTATE CCW GREY TOP HOIST UP WHITE BOTTOM HOIST DN BROWN TOP COMMON BLACK MIDDLE TOGGLE SWITCH WIRING CHART...

Page 89: ... WHT BLK CANNON PLUG J A A K K B F E C M H B F E C M H D G D G J 1 2 3 4 5 6 7 8 9 10 11 12 ROTATE CW ROTATE CCW WINCH UP WINCH DOWN BOOM UP BOOM DOWN PEND A PEND B A GREY PLUG PUMP GROUND POWER W LINK POWER EXTEND RETRACT B BLACK PLUG 1 2 3 4 5 6 7 8 9 10 11 12 4 5 2 3 1 R R PENDANT PLUG WHT GRY BLK BLK RED VSU ...

Page 90: ... changes Normal Operation The transmitter is in Download Mode Stuck switch detected Ensure that all switches are in a centered position The transmitter will not power up when a function is ON On Power Down Unit is still powered Check for stuck switches as the transmitter will not power down when a function is ON Alternating flash means that the transmitter is in Calibration Mode Light Legend Solid...

Page 91: ...is ON A short to ground or excessive current draw on an output It is most likely caused by a wiring fault Ensure transmitter is functioning properly check status of each output connection Press each function button and observe Fault Light If GREEN everything is OK If RED there is a short in that connection Transmitter is OFF The receiver has detected an internal fault Refer to Trouble Shooting Cha...

Page 92: ...close to the receiver output as possible If the Status light changes to GREEN there is a short is the wiring after the discon nection point Stays flashing RED call for service What is the state of the Fault light Fault Light is OFF Fault Light is RED Call for service There is a short to ground Note This should only occur when the transmitter is on and a function button is pressed In this case the ...

Page 93: ...lash Battery light OFF Go to Chart 3 Activate a function Does the Active light go to solid YELLOW YES Either the switch trigger is defective or the switch trigger connection to the circuit board is broken Call for service Complete the following steps in order 1 Check battery orientation 2 Clean battery contacts 3 Check or Replace batteries 4 Call for service Stuck switch 1 Return all switches to n...

Page 94: ...transmitter and re ceiver should have identical ID codes YES NO Was the transmitter accidentally swapped with another one on the job site Search the job site for the correct transmitter POSSIBLY Transmitter and receiver should be working properly The problem may rest with the machine instead of the radio system Call for service Was it found Turn on the transmitter to check if the units function co...

Page 95: ...r Cable completing only steps 3 and 5 is necessary it is not necessary to open the R160 case and press the Setup button Download ID Code Use in case of Link Test failure RED RED GRN 10 9 0 02 15 06 FM CONTROL ID CODE PROGRAMMING Caution Note Before attempting reprogramming with another transmitter understand that re programming the receiver with another transmitter could result in two receivers on...

Page 96: ...left idle in Setup Mode for over 30 seconds the receiver will time out The Link light and Status light will flash RED rap idly To return to Setup Mode repeat step 4 A Press hold Setup button until Status light goes from slow flash to fast flash B Release Setup button Status light goes to solid GREEN Link light turns off ESTOP FAULT LINK STATUS Setup Button A ESTOP FAULT LINK STATUS Setup Button B ...

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Page 98: ... 6000 1 0 2 THE CAPACITY DEDUCTED FROM LOAD AND MUST BE DEVICES ARE PART OF THE WEIGHT OF LOAD HANDLING NOTE ATTENTION OVER 3000 LBS USE DOUBLE LINE 6006EH L C P N 366710000 C 75 60 45 30 15 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 4 11 12 13 14 15 16 17 18 19 20 4 0 3480 3000 2570 2250 2000 1770 DISTANCE IN FEET DISTANCE IN FEET FROM BASE OF CRANE 1830 ...

Page 99: ...NOTES ...

Page 100: ...int on cranes should be repaired by 1 Sanding the damaged areas to bare metal 2 Solvent cleaning the sanded areas to remove sanding residue Wipe dry with a clean cloth to remove any remaining residue 3 Priming the sanded areas to a minimum of a 2 mil dry film thickness per the primer manufacturer s instructions The primer must be com patible with Sherwin Williams E2W932 epoxy primer 4 Applying a 2...

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Page 102: ...ibility for customer s claims arising from misapplication abuse misuse or alteration of equipment or parts lies with the distributor or user and no warranty obligation is assumed in these circumstances by Auto Crane Auto Crane will in no event be liable for any consequential damages or contingent liabilities arising out of the failure of any Auto Crane Product or parts to operate properly Auto Cra...

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