Aussie Traveller Double Step Installation Manual Download Page 3

1300 663 868 | [email protected] | aussietraveller.com.au

BRISBANE SHOWROOM:

 11-15 Oasis Court, Clontarf QLD 4019 | 

MELBOURNE SHOWROOM:

 235 Barry Road, Campbellfield VIC 3061

2

INSTALLATION

REQUIREMENTS:

Please refer to ADR58 / EN 1645-1 (caravans) requirements, for correct installation of an RV Manual or Electric 

step.

INSTALLATION OF THE AUSSIE TRAVELLER DROP DOWN STEP:

I

t is recommended that the installation instructions are followed. Depending on the vehicle type, the installation 

requirements may vary. Various mounting attachments / installations are listed below:

 

࡟ Right through the vehicle bottom/footwell.

 

࡟ In rails incorporated in the chassis.

 

࡟ In a special construction welded or bolted to the chassis.

NOTE: Depending on the specific installation, position of the steps and specific installation process may change.

INSTALLATION OF THE AUSSIE TRAVELLER DROP DOWN STEP (CONTINUED):

1.  Prior to installation, extend the step by connecting the 12V DC to the step motor.
2.  Temporarily connect the 

Blue

 wire to the motor 

positive

 and the 

Red

 wire to the motor 

negative

. Allow 

the step to fully extend.

3.  Remove the wires from the step motor once step is fully extended. 

DO NOT LEAVE POWER TO THE MOTOR ONCE FULLY EXTENDED – REMOVE BEFORE 3 

SECONDS.

4.  Using the dimensional diagrams, drill 4 holes of 9mm diameter to the base/chassis location for the step to 

be mounted. When the step is fully retracted, the step will protrude 40mm from the frame.

5.  Make sure the step is correctly positioned, install the step and tighten the bolts, washers and nuts.

6.  Check the operation of the step - Retract the installed step by connecting the 12V DC to the step motor. 

Temporarily connect the 

Blue

 wire to the motor 

negative

 and the 

Red

 wire to the motor 

positive

. Allow 

the step to fully retract.

INSTALLATION OF THE AUSSIE TRAVELLER STEP SWITCH:

I

nstall the step switch in a convenient location, recommended to be close to the entrance door. 

1.  Drill a 48mm diameter hole in the wall location.
2.  Mount the cover plate using 4 × 2.9×9.5mm screws.
3.  Run the electrical cable (2×2.5mm

2

) from the battery to the rear of the switch via a 20 Amp fuse in the 

positive (+)

 conduction. 

(Recommended – to avoid short circuit, before introducing the fuse, ensure the electrical connection is 

complete.)

4.  Run the motor wires from the step motor to the in/out switch.
5.  Connect the wires to the Flat Connectors provided before connecting to the 

in/out switch.

6.  Ensure wires are connected as per wiring diagram.
7.  Connect the fuse into the fuse holder and the operate the step.

Summary of Contents for Double Step

Page 1: ...DROP DOWN SINGLE AND DOUBLE 12 VOLT STEPS INSTALLATION MANUAL ...

Page 2: ... steps available DESCRIPTION 12 Volt switch operated drop down step function providing safe access to recreational vehicles by reducing entrance step heights Easy to install Read this installation instruction thoroughly Incorrect installation or operation may void any warranty Incorrect use or operation may cause serious injury MODEL CURRENT DRAW PLATFORM SIZE L W WEIGHT Single Step Idle 5 Amp Ful...

Page 3: ...nded DO NOT LEAVE POWER TO THE MOTOR ONCE FULLY EXTENDED REMOVE BEFORE 3 SECONDS 4 Using the dimensional diagrams drill 4 holes of 9mm diameter to the base chassis location for the step to be mounted When the step is fully retracted the step will protrude 40mm from the frame 5 Make sure the step is correctly positioned install the step and tighten the bolts washers and nuts 6 Check the operation o...

Page 4: ...een Wire Cut Off Relay Red Wire Motor Negative Blue Wire Motor Positive Battery PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 WIRING DIAGRAM SWITCH WIRING DIAGRAM PIN WIRING LOCATIONS AT DROP DOWN 12 VOLT STEP PIN AND WIRING LOCATIONS Red Wire Motor Negative PIN 1 Yellow Wire Battery Positive PIN 6 Green Wire Connect to PIN 5 Blue Wire Connect to PIN 4 IN Blue Green Red Yellow OUT WARNING LAMP or BUZZER BATTERY 1...

Page 5: ... position Ensure the step is fully retracted before the vehicle is to depart NEVER STEP ON TO THE FOOTBOARDS IF THE STEP IS IN OPERATION NOT FULLY EXTENDED OR IS RETRACTED THIS COULD CAUSE INJURY AND FAILURE OF THE STEP MAINTENANCE Dirt dust water and frost can prevent the step from operating correctly Ensure that step is cleaned regularly and dried if water is used Never use harsh chemicals or br...

Page 6: ...m au aussietraveller com au BRISBANE SHOWROOM 11 15 Oasis Court Clontarf QLD 4019 MELBOURNE SHOWROOM 235 Barry Road Campbellfield VIC 3061 5 TECHNICAL PARAMETERS 12V DROP DOWN STEP SINGLE 550 200 530 520 250 310 170 PART NUMBER 40600000005000 ...

Page 7: ... aussietraveller com au BRISBANE SHOWROOM 11 15 Oasis Court Clontarf QLD 4019 MELBOURNE SHOWROOM 235 Barry Road Campbellfield VIC 3061 6 TECHNICAL PARAMETERS 12V DROP DOWN STEP DOUBLE 550 200 530 260 650 520 490 200 250 PART NUMBER 40600000006000 ...

Page 8: ...r accepting the Product a defect appears in the manufacture or assembly of the Product before the end of the Warranty Period and Aussie Traveller finds the Product to be defective in materials or workmanship Aussie Traveller will in its sole discretion either a replace repair or refund the Product or the defective part of the Product free of charge or b cause the Product or the defective part of t...

Page 9: ...ue to abuse misuse neglect or accident unauthorised parts or accessories have been used on or in relation to the Product the Product has been overloaded or involved in an accident the alleged damage or defect has been caused by normal wear and tear the alleged damage to fabric has been caused by storm wind or rain or stretching of fabric caused by water pooling on fabric breakage or bending of har...

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