AUSA plus T 144 H Manual Download Page 38

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K61

K70

K77

K28

FUSES - RELAYS

Reference

Circuit

Amperes

K70

Main engine start-up relay

K71

Start-up permission relay

K72

Hourmeter and dash panel buzzer relay

K73

Horn relay

K74

Forward driving relay

K75

Reverse driving relay

K76

Horizontal arm lock relay

K77

Timer relay joystick movements and transmission

K80

60” Timer relay arm movements (Opt.)

K81

60” reverse signal relay (Opt.)

K90

5th valve relay (Opt.)

K28

Glow control unit

K61

Turning indicators relay

K62

Low beam lights relay

K63

Long beam lights relay

Summary of Contents for plus T 144 H

Page 1: ...AUSA Service Professional Training ...

Page 2: ......

Page 3: ...ace them with tyres with the same dimensions and load carrying properties Horizontal arm hydraulic circuit This system includes a two bodies gear pump with one body for steering and a second for the movements of the horizontal arm directly connected to the hydrostatic pump Brake circuit This assembly consists of two independent circuits the effect of the initial part of pedal travel will be slow a...

Page 4: ...s 97 68 and 2004 26 Inner diameter and stroke 78 x 78 4 mm Total displacement 1494 cc Power 22 7 Kw 30 8 CV at 2600 rpm according to Standard SAE J 1995 1 5 2 TRANSMISSION Front axle with conical unit drive pinion and crown Hydrostatic system with variable flow pump and hydraulic unit radial piston motor permanent 4WD with radial piston hydrostatic wheel motors Maximum service pressure 345 bar Max...

Page 5: ...ks on the front axle Hydraulically powered 1 5 5 STANDARD TYRES 4 identical tyres Standard tyres TT OPEN CENTER tyre sizes 11 0 65 12 8PR Inflation pressure for the front and rear tyres 4 bar Optional tyres Tyre sizes 27x10 12 TT 14PR Inflation pressure for the front and rear tyres 6 5 bar 1 5 6 SERVICE TEMPERATURE Standard machine 15ºC to 40ºC Optional 20ºC to 40ºC TAURULIFT T144H x4 Plus ...

Page 6: ...riage with hydraulic quick attach and side shift 1000 Kg Maximum Weight 3500 kg See machine identification plate Total width 4WD version 1410 mm Maximum gradient fully loaded 26 Outer turning radius mm for the 4WD version 2982 mm 1 5 9 FORKS Floating Dimensions 1000 x 100 x 35 mm 1 5 10 ELECTRICAL EQUIPMENT Electrical starting motor of 1 0 Kw 12V 70Ah battery 12V 360W alternator Diesel pre heating...

Page 7: ...1 5 12 MEASUREMENTS T144H x4 A 1942 B 270 C 1410 D 2982 E 580 F 1700 G 383 H 230 I 1000 J 3710 K 310 L 2900 M 1057 N 1690 O 3970 P 20º R 40º fi g 1 TAURULIFT T144H x4 Plus ...

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Page 9: ...5 2 TELEHANDLER AUXILIARIES HYDRAULIC DIAGRAM 5 2 1 STANDARD MACHINE ...

Page 10: ...5 2 TELEHANDLER AUXILIARIES HYDRAULIC DIAGRAM 5 2 1 CONTINUOUS FLOW MACHINE STANDARD ...

Page 11: ...5 2 TELEHANDLER AUXILIARIES HYDRAULIC DIAGRAM 5 2 1 CONTINUOUS FLOW MACHINE INVERSE CONTROLS ...

Page 12: ......

Page 13: ...5 3 TRANSMISION HYDRAULIC DIAGRAM TAURULIFT T144H x4 Plus ...

Page 14: ......

Page 15: ...Black R Red S Pink V Green Z Purple R1 5 2 1A RED CABLE section 1 5 mm LEADING TO PAGE 2 ROW 1 3 3C R1 5 RED CABLE section 1 5 mm COMING FROM PAGE 3 ROW 3 Interpretation of the connector and pin number Description 2 13 Ø exterior 16 13 signal 2 power 4 28 Ø exterior 24 28 signal 4 power T144 H x4 ...

Page 16: ...WIRING DIAGRAM H1 T144 H x4 ...

Page 17: ...WIRING DIAGRAM H2 T144 H x4 ...

Page 18: ...WIRING DIAGRAM H3 T144 H x4 ...

Page 19: ...WIRING DIAGRAM H4 T144 H x4 ...

Page 20: ...WIRING DIAGRAM H5 T144 H x4 ...

Page 21: ...WIRING DIAGRAM H6 T144 H x4 ...

Page 22: ...WIRING DIAGRAM H7 T144 H x4 ...

Page 23: ...WIRING DIAGRAM H11 T144 H x4 ...

Page 24: ...8 Engine pre heating relay 1 K61 Hazard and turning indicators relay 5 K62 Low beam lights relay 5 K63 High beam lights relay 5 Item Description Sh K70 Engine starter relay 1 K71 Starter motor enable relay 1 K72 Hour counter and buzzer relay 3 K73 Horn relay 3 K74 Forward drive relay 3 K75 Rear drive relay 3 K76 Arm lock relay 3 K77 Seat switch timer relay 4 K80 60 timer relay for allowing movemen...

Page 25: ...1 Hydraulics Electrics location ...

Page 26: ...2 Brake liquid reservoir Cooling system reservoir Air filter clogged indicator Hydraulic filter ...

Page 27: ...3 Hand brake valve DA valve Safety and by pass valve Overload system blocking valves 8 ways valve Extension tilting quick coupling Pilot pressure 24 28 bar Working pressure 325 bar ...

Page 28: ...4 Hydrostatic motor Control valve Brake master cylinder Main relieve valve 240 bar Service brake switch 22 bars Stop light switch Anticavitation valve 275 bar ...

Page 29: ...5 Continuous flow valve Overcenter valve 300 bars ...

Page 30: ...6 Num Description 1 Quick coupling Continuous flow 2 Retract arm 3 Lift arm 4 Lower arm 5 Back tilt 6 Quick coupling Continuous flow 7 Forward tilt 8 Extend arm ...

Page 31: ...7 HET valve block Manifold ...

Page 32: ...8 Hydrostatic motor rear Hydrostatic motor front ...

Page 33: ...9 Function scheme HET valve block Our machine has only one front hydrostatic motor ...

Page 34: ...10 1 8 9 16 ...

Page 35: ...FUSES Reference Circuit Amperes XFA Batery maln fuse 200 XFB Glow Control Unit Fuse 50 XFC Start relay fuse 60 XFD Electrical installation protection fuse 50 XFA XFB XFC XFD ...

Page 36: ...12 Load FHOO Relays ...

Page 37: ...4 Forward driving relay K75 Reverse driving relay K76 Horizontal arm lock relay K77 Timer relay joystick movements and transmission K80 60 Timer relay arm movements Opt K81 60 reverse signal relay Opt K90 5th valve relay Opt K28 Glow control unit K61 Turning indicators relay K62 Low beam lights relay K63 Long beam lights relay K76 K75 K74 K73 K72 K63 K62 K71 K90 ...

Page 38: ... relay K73 Horn relay K74 Forward driving relay K75 Reverse driving relay K76 Horizontal arm lock relay K77 Timer relay joystick movements and transmission K80 60 Timer relay arm movements Opt K81 60 reverse signal relay Opt K90 5th valve relay Opt K28 Glow control unit K61 Turning indicators relay K62 Low beam lights relay K63 Long beam lights relay ...

Page 39: ...rols Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Verstellpumpe A10VG 28 63 Variable Pump A10VG 28 63 Baureihe Series 10 Reparaturanleitung Repair Instructions RDE 92 750 01 R 03 03 ersetzt replaces 10 02 ...

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Page 41: ...the safety distance and clearly visible for the operator 3 6 Transport of the machine 3 6 1 TOWING A DAMAGED MACHINE Towing the forklift is only advisable in cases of breakdown when there is no other alternative as this may seriously damage the hydrostatic transmission Whenever possible it is recommended to repair the machine where it is halted It towing is obligatory apply the following procedure...

Page 42: ...article 3 2 2 for seat movements The central screws of the hydrostatic pump s maximum D pressure valves must be fully tightened but not excessively Loosen the locking nuts for this purpose Once the forklift is repaired loosen the screw A in the hydraulic unit and re loosen the screws D on the maximum pressure valves of the hydrostatic pump again and re tighten the locking nuts CAUTION The forklift...

Page 43: ...strie B P 106 60411 VERBERIE CEDEX FRANCE Tel 33 3 44 40 77 77 Fax 33 3 44 40 77 99 www poclain hydraulics com POCLAIN HYDRAULICS Certifié ISO 9001 02 05 08 11 18 MS MSE Reparación de averías Trouble Shooting Mantenimiento Maintenance Reparaciones Repairs Piezas de repuesto Spare Parts 5767 0549 5766 0550 0545 5763 5764 5765 0547 ...

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Page 45: ...05 E3B SERIES 05 E3BG SERIES WORKSHOP MANUAL DIESEL ENGINE KiSC issued 12 2007 A ...

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Page 47: ...ctly a slow and permanent acoustic signal will be heard If the setting is incorrect the acoustic signal is fast and discontinuous Setting P1 fig 4 1 Start the engine 2 Retract the arm completely 3 Press during 5 seconds P1 P2 and an acoustic signal will be heard to confirm the entrance into the configuration modus 4 Insert the following adjusting sequence Press 2 times P2 Press 3 times P1 Press 3 ...

Page 48: ...does not accelerate at max Load Engine 85 95 max rpm of engine High pressure limit is set too low Working pressure Working pressure ports in pump Recommended max Pressure 345 or 410 bar Inching is seized SAUER Potentiometer linkage Pedal 0 3 bar Low traction power Engine does not work at nominal level or it s over Haul of accelerator lever Engine 85 95 max rpm of engine Low load pressure Load pres...

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