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8

Assembly Instruction

KS 15  S12

01

s

afety

 i

nstruCtions

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ote

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ote

• 

Transport / Storage:

  Storage temperature:   -5°C … +40°C
  Relative humidity:     < 60%

Accident prevention regulations and workmen’s
compensation insurance guidelines

For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.

Declaration of Conformity and of Incorporation

The drive is manufactured and inspected in accordance with 
European guidelines. The respective Declaration of Con-
formity and of Incorporation is on hand.

In case that the use of the drive differs from the in-
tended use, a risk evaluation for the power operated 
window shall be performed and a Declaration of Con-
formity according Machinery Directive 2006 / 42 / EG 
issued.

Commissioning, operation and maintenance

After the installation and after each modifi cation in the set 
up all functions shall be checked with a trial run. It shall 
be ensured that drive and casement are set correctly and 
that security systems, if available, are functioning properly.

After the installation of the system is completed the
end-user shall be instructed in all important opera-
ting steps. 

If necessary, he must be advised of all remaining

risks / dangers. 
The end-user shall be specifi cally instructed that no
additional forces, except pushing and pulling forces in the 
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive. 

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ote

Post warning signs!

Other persons must be kept away from 
the casement when a hold-to-run switch  
(pushbutton) is operated or when a 
window, which has been opened by a 
smoke and heat exhaust system, is clo-
sing! 
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart 
from moving elements. If the switch is 
not a key-operated switch it must be
installed at a minimum height of 1,5 m 
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices 
and keep remote controls out of reach 
for children!

Observe temperature range during
installation!

We recommend the use of wind and rain 
sensors in order to avoid weather-related 
damages to drives, windows and buil-
dings thru open window sashes.

C

Aution

C

Aution

C

Aution

During cleaning, maintenance work and while 
exchanging parts the drive must be comple-
tely disconnected from the power supply and 
secured against unintentional reactivation. 

During the proper assembly of drives with mounting
elements at a window, and the connection to an external 
control unit, the interfaces resulting from mechanical and
electrical performance characteristics of single elements 
shall be observed.

Replacement parts, fasteners and controls

The drive shall only be operated with control devices from 
the same manufacturer. There is no liability, warranty or 
customer service if third-party parts are used. Exclusively 
original spare parts of the manufacturer shall be used for 
mounting elements or expansions.

Ambient conditions

The product may not be subjected to impacts or falls, or to 
vibrations, moisture, aggressive vapors or other harmful en-
vironments, unless the manufacturer released it for one or 
more of these environmental conditions.
• 

Operation:

 

  Ambient temperature:   -5 °C … +60°C
  Relative humidity:     < 90% less 20°C;
        < 

50% 

less 

40°C;

        no 

formation 

of 

condensation

w

Arning

Do not actuate the drive or the case-
ment when repair or re-setting works are
performed!

Summary of Contents for KS15

Page 1: ...271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de EN DE RU FR PL NL CN F54 K154 1 90 waistband of chain adapter serves as a stop 25 16 26 11 5 132 60 49 61 80 110 60 56 14 40 40 waistband of chain adapter serves as a stop 25 16 44 5 12 90 2 F54 K153 F54 K154 Stroke A B C 800 800 773 321 5 1000 920 893 381 5 max 4 Nm KS15 K154 K154 F54 1 min FAB mm Stroke mm 800 875 875 1000 1000 1000 Total we...

Page 2: ...eller gmbh de 24 V DC 230 V AC S12 S12 S12 S12 Note the detailed assembly instructions Links to safety instructions detailed assembly instructions and manufacturer statements Please scan in the QR code and follow the link to the Aumüller homepage Ausführliche Montageanleitung beachten Links zu Sicherheitshinweisen ausführlichen Montage Anweisungen und Hersteller Erklärungen Bitte QR Code einlesen ...

Page 3: ...according to Machinery Directive 2006 42 EC annex VI KS15 S12 24V DC KS15 S12 230V AC Chain Drive for windows Assembly and Commissioning Instructions ...

Page 4: ...ions Target Groups Warning and Safety Symbols Intended Use Safety Instructions Data sheet KS15 S12 24V Data sheet KS15 S12 230V Explanations on the product label Areas of application and Casement sizes Installation step 1 Inspection before the installation Installation step 2 Installation prerequisite and Installation preparation Installation step 3 Frame brackets and Casement brackets Application...

Page 5: ...lt in irreversible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property wArning AnD SAfety SymbolS in theSe in StruCtionS The symbols used in the instructions shall be strictly observed and have the following meaning Caution Warning Danger due to electric current Cauti...

Page 6: ...ral smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site due to the reasonably foreseeable misuse A risk assessment in accordance with the Machine ry Directive 2006 42 EG for the usage of the power operated window for natural ventilation is absolutely necessary under the followi...

Page 7: ...nt monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct range of vision a Key switch or b other switch then installation 1 5 m inaccessible for public 7 12 1 Keep people away during closing Declaration of Conformity power operated window CE label cAUtion Protection devices cAUtion Use of the ...

Page 8: ...ite The connection assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly observed and adhered to Do not reach into the window rabbet or the operating element chain or spindle during installation and opera tion Ensure that based on the installation position and the opening...

Page 9: ... the installation The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the competent local authorities and energy supply com panies Low voltage lines 24 V DC shall be routed separate from the high voltage lines Flexible cables may not be flush mounted Freely suspended cables...

Page 10: ... or when a window which has been opened by a smoke and heat exhaust system is clo sing The operating element of hold to run switches must be installed within di rect view from the window but apart from moving elements If the switch is not a key operated switch it must be installed at a minimum height of 1 5 m and inaccessible to the public Do not allow children to play with permanently mounted con...

Page 11: ...0N freely adjustable preset 1500N soft run 300N FA Pushing force max 1 500N to 1 000mm linear FH Pullout force 5 000 N fastening depended Chain High quality robust and nickel plated steel chain Connecting cable non halogen 9 mm grey 5 x 1 mm 3 m v Speed 6 0 mm s to 17 mm s freely adjustable preset 17 mm s s Stroke 250 1000 mm L Length see order data Feedback contact limit position CLOSE max 24V 50...

Page 12: ...0N soft run 300N FA Pushing force max 1 500N to 1 000mm linear FH Pullout force 5 000 N fastening depended Chain High quality robust and nickel plated steel chain Connecting cable non halogen 9 mm grey 6 x 0 75 mm 3 m v Speed 6 0 mm s to 17 mm s freely adjustable preset 17 mm s s Stroke 250 1000 mm L Length see order data Sound pressure level 70 dB A S L 1 2 L 21 5 120 60 1 2 L No electrical conne...

Page 13: ...ey 5 x 1 0 mm for 24 V DC 501290 Aumüller Click plug solution 5 m silicone non halogen grey 6 x 0 75 mm for 230 V AC 501292 Microprocessor programming S12 Electronic stroke reduction 24V S12 524190 Programming drives 24V 230V S12 524180 Programming synchronised multi drive systems 230V S12 each drive 495588 Electronic stroke reduction 230V S12 495590 OPTIONAL ACCESSORIES PU pcs Part No M COM Confi...

Page 14: ...1 80 meter 2 drives Snow load on roof windows for RWA systems Example calculation Establish snow loading based on national standards directives in Germany according to EN 1991 3 total weight FG snow load total weight 100 kg 100 kg snow load 200 kg Example snow load 100 kg Casement area x Typical snow load Example FG 100 kg Areas of application and casement sizes top hung casement top hung casement...

Page 15: ... interfered with The test my only be conducted by or under the supervision of expert personnel For testing chain drives the chain must be extended and retracted at an angle of approx 90 The spindle tubes of spindle drives in round housing tubes must be secured against independent spinning before starting the test to avoid deviations in the integrated position encoder Inspection of the intended use...

Page 16: ...ndow material see table Check window data on site Measure FAB and FAH Check calculate weight of casement If unknown it can be determined approximately with the following formula Check calculate the required drive force and compare with drive data If unknown it can be determined approximately with the following formula a Distance of action point to hinges F Drive force s Stroke weight kg m m mm fra...

Page 17: ...x Baseplate 2x Bearing block 4x Screw M5x30 1x Chain adapter 1x Cylinder head screw M5x30 Frame bracket K153 for Schüco 1x Frame bracket part left 1x Frame bracket part right Frame bracket K154 for Raico 1x Frame bracket part left 1x Frame bracket part right 1x Mounting block 8 9 Note for screws M6 3 25 55 6 5 16 10 56 32 5 12 70 110 36 5 17 86 Ø6 5x14 5 Ø8 Ø5 5 2x 10 7 5 Ø6 5x11 5 9 8 for screws ...

Page 18: ...or facade 30 60 56 6 10 80 110 B 132 60 49 61 80 110 60 56 K154 K154 To increase the profile statics equip the window with additi onal stiffening elements KS15 F54 K153 reference edge on site roof connection F54 on site facades connection To increase the profile statics equip the window with additional stiffening elements reference edge A reference edge K154 F54 on site Application Examples Applic...

Page 19: ...Hub 22 50 min 17 5 21 5 21 5 843 800 Hub 963 1000 Hub 723 800 Hub 843 1000 Hub 321 5 800 Hub 381 5 1000 Hub 1 2 FAB 1 2 FAB 800 800 Hub 920 1000 Hub 25 25 80 321 5 800 Hub 381 5 1000 Hub 22 min 85 41 5 min 17 5 26 21 5 21 5 843 800 Hub 963 1000 Hub KS15 KS15 F54 Kxxx Kxxx F54 To increase the profile statics equip the window with additional stiffening elements To increase the profile statics equip ...

Page 20: ...is parallel to casement edge Secure fasteners against loosening i e by applying removable thread locking compound such as Loctite Hole layout frame bracket Kxxx 25 10 4 16 6 5 10 5 26 11 5 49 30 Note Screws for mounting on the window are to be provided by the customer Screws and rivet nuts provided on site 25 723 843 1 2 L 1 2 L 25 Note For further mounting dimensions please refer to the hole layo...

Page 21: ...e position of the first bearing block the waistband of the chain adapter has to be considered This waisband serves as a stop when moun ting the chain adapter Connect control voltage of the drive KS15 e g using a tester Move out the chain of drive KS15 approx 100 to 150 mm Insert the chain adapter of the casement bracket F54 into the first chain part of the drive KS15 Secure the chain with screw M5...

Page 22: ...bolts in the frame brackets Note the cable routing see chapter Cable routing Note the softlauf modus see chapter Soft run mode Check swiveling area see chapter Safety check and Test run Insert the chain adapter in the first bearing block Mount the second bearing block on the base plate with screws Retract the chain of the drive KS15 so far that the two mounting bolts are at the same height as the ...

Page 23: ...inst breaking away Connection cable routing on the window frame The drive and its connection cable are swivelling As a consequence foresee cable routing with a loop Cable must be protected against damage shearing off kinking splitting i e by using cable protection hose or cable bushings Upon removal of the glazing bead is the danger that the glass may fall Cable Routing Installation step 7 Cable r...

Page 24: ...connection possible No electrical connection possible BN BU Make sure when establishing the connection that there is no voltage at the terminals Unused wires must be safely insulated No voltage on white wires WH drives can be damaged Installation step 8 Electric Connection Direction of travel OPPEN CLOSE polarity reversal Wire colour coding Colour DIN IEC 757 white WH brown BN blue BU green GN vio...

Page 25: ...24 V DC S12 M COM M COM FVUx 24 V FVUx 24 V 24 V DC KS15 24 V DC KS15 WH BN BU WH BN BU 24 V DC SELV polarity reversal Options Programmable special functions and sequence control with locking drive In multi drive systems can be used up to four individual drives and two locking drives Configuration is done by M COM See Assembly and Commissioning Instructions M COM No electrical connection possible ...

Page 26: ... V KS15 Master 24 V KS15 Slave WH BN BU WH BN BU 24 V DC SELV GY WH is used for communication with synchronized multi drive operation S12 drives Only with factory programming or customer programming with UniPC USB interface 230 V AC 24 V DC Master Slave Master Slave S12 S12 Individual configuration KS15 230 V KS15 230 V Master Slave WH GY BU GN YE BK BN L OPEN L CLOSE PE N No electrical connection...

Page 27: ...rd with connecting wires for in tegration in site supplied junction box UniPC with configuration interface Order number Application Rated voltage Parameterizable drives Scope of delivery 524178 Hard and software for configuration of drives supplied by Aumüller Aumatic GmbH 24V DC 20 24V DC type S3 S12 S12 V 2 230V AC type S12 S12 V 2 software UniPC Downloadlink Interface ParInt USB cable connectio...

Page 28: ...d from the last window to the control unit i e 10 meters A I L 2 2 0 56 mm2 total length supply line V A m voltage drop m Ω mm2 2 4 0A 10m 2 A 2 0V 56m Ω mm2 A 1 42mm2 1 5mm2 choosen Supply lineS of Control unit to the DriVeS Laying and connecting the drive cable Avoid extreme temperature differences in the instal lation area danger of condensation Set clamping point close to window and ensure acc...

Page 29: ...facturer Operational readiness must be checked regularly Frequent inspection of the system for imba lance and signs of wear or damages of cables and fastening elements must be performed During maintenance contaminations must be removed from the drive Fastenings and clamping screws must be checked for tightness Test runs during the opening and closing procedure of the devices must be per formed The...

Page 30: ... period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming goods inspection Improper use of the product Improper installation commissioning operation maintenance or repair of the product Operating the product by defect and improper installed or not functioning safe...

Page 31: ...eral Terms and Conditions of aumüller automatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions CertifiCAte AnD DeClArAtion of Conformity We declare under our sole responsibility that the product described under Data sheet is in conformity with the following directives 2014 30 EU Directive relating to ...

Page 32: ...9000033001_V1 0_KW28 22 ...

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