background image

Seals made of elastomers are subject to ageing and must therefore
regularly be checked and, if necessary, exchanged.

It is also very important that the O-rings at the covers are placed correctly
and cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:

.

If rarely operated, perform a test run about every 6 months. This ensures
that the actuator is always ready to operate.

.

Approximately six months after commissioning and then every year check
bolts between actuator and valve/gearbox for tightness. If required, tighten
applying the torques given in table 2, page 8.

.

For multi-turn actuators with output drive type A: at intervals of approx.
6 months from commissioning press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with grease gun (quantity
see table 3, page 9).

19.

Lubrication

.

The gear housing is filled with lubricant in the factory.

.

A grease change is recommended after the following operation time:

.

If rarely operated, after 10 – 12 years

.

If operated frequently, after 6 – 8 years

.

For modulating duty (type range SARN) after 4 – 6 years

Lubrication of the valve stem must be done separately.

20.

Disposal and recycling

AUMA actuators have an extremely long lifetime. However, they have to be
replaced at one point in time.
The actuators have a modular design and may therefore easily be
disassembled, separated, and sorted according to materials, i.e.:

.

electronic scrap

.

various metals

.

plastics

.

greases and oils

The following generally applies:

.

Collect greases and oils during disassembly. As a rule, these substances
are hazardous to water and must not be released into the environment.

.

See disassembled material to a sound disposal or to separate recycling
according to materials.

.

Observe the national regulations for waste disposal.

21.

Service and training

AUMA offers extensive services such as maintenance and inspection for
actuators as well as various training courses. Addresses of AUMA offices
and representatives can be found on page 32 and on the Internet
(www.auma.com).

25

Multi-turn actuators SAN 07.1 – SAN 25.1/SARN 07.1 – SARN 25.1

Operation instructions

for valve automation in nuclear power plants

en 

n in   o    (Oest EP) to  11 (Renolit LST100)  e se  

o

letel   is sse

le  t to  T o o

l   le n  e   o sin   n   ll 

is

ntle  

ts s

  s  ollo  s

t  n   e in s et  e   sin    

s in  

ine o   ol   le nin  sol ent   lo  o t  it   o

esse   i

.

Depending on the qualification, an exchange of grease and elastomer seals

 

is required after 12 years, at the latest.

 

Hereby, an average ambient

 

temperature of + 40 °C is used as calculation basis.

Summary of Contents for SAN 07.1

Page 1: ...Electric multi turn actuators Operation instructions for valve automation in nuclear power plants SAN 07 1 SAN 25 1 SARN 07 1 SARN 25 1...

Page 2: ...sizes SAN SARN 25 1 12 7 3 Delay time 12 7 4 Motor protection 12 7 5 Remote position transmitter 12 7 6 Limit and torque switches 13 7 7 Fitting the cover 13 8 Opening the switch compartment 14 8 1 R...

Page 3: ...ection IP 68 24 18 Maintenance 24 19 Lubrication 25 20 Disposal and recycling 25 21 Service and training 25 22 Spare parts list Multi turn actuator SAN SARN 07 1 SAN SARN 16 1 with plug socket connect...

Page 4: ...nsport proper storage mounting and installation as well as careful commissioning are essential to ensure a trouble free and safe operation During operation the multi turn actuator warms up and surface...

Page 5: ...1 16 1 AUMA plug socket connector with screw type connection SAN SARN 25 1 Control connections on AUMA plug socket connector motor connection via terminals Threads for cable glands Standard Metric thr...

Page 6: ...ves Electromagnetic Compatibility EMC 2004 108 EC Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC Reference documents Product description Electric multi turn actuators SAN SARN Dimensi...

Page 7: ...re handwheel using the circlip supplied 4 2 Storage Store in well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt...

Page 8: ...sually according to ISO 5210 For output drive type A figure B 1 the internal thread of the stem nut must match the thread of the valve stem If not ordered explicitly with thread the stem nut is unbore...

Page 9: ...ring until it is firm against the shoulder Press Lithium soap EP multi purpose grease on mineral oil base into the grease nipple with a grease gun for quantities please refer to table Protection tube...

Page 10: ...an extension Excessive force may damage the change over mechanism Release change over lever should snap back into initial position by spring action figure D if necessary push it back manually Operatin...

Page 11: ...ble it can be obtained from AUMA state commission no refer to name plate or downloaded directly from the Internet www auma com A special parking frame figure G 2 is available to protect against touchi...

Page 12: ...n are considered We recommend to switch off the corresponding contactor directly by the limit or torque switch 7 4 Motor protection In order to protect against overheating and impermissibly high tempe...

Page 13: ...Apply a thin film of non acidic grease e g petroleum jelly to the sealing faces Replace plug cover 50 0 and fasten bolts 50 01 evenly crosswise Fasten cable glands with the specified torque to ensure...

Page 14: ...d supervision of such an electrician and in accordance with the applicable electrical engineering rules 8 1 Removing the cover from the switch compartment Remove 4 bolts and take off the cover at the...

Page 15: ...ection Turn handwheel counterclockwise until valve is open then turn back by approximately a turn Press down and turn setting spindle D figure K 1 with screw driver in direction of arrow thereby obser...

Page 16: ...lve to desired intermediate position Press down and turn setting spindle K figure K 2 with screw driver in direction of arrow thereby observe pointer L While a ratchet click is felt and heard the poin...

Page 17: ...ts as overload protection over full travel also when stopping in the end positions by limit switching 11 2 Checking the torque switches The red test buttons T and P figure K 2 are used for manual oper...

Page 18: ...test run 12 2 Check limit switching Move actuator manually into both end positions of the valve Check whether limit switching is set correctly Hereby observe that the appropriate switch is tripped in...

Page 19: ...the ratio of the reduction gearings for the position transmitter the complete resistance range is not always utilized for the whole travel Therefore an external possibility for adjustment setting pot...

Page 20: ...ry The position transmitter board figure P 1 is located under the cover plate figure P 2 20 Multi turn actuators SAN 07 1 SAN 25 1 SARN 07 1 SARN 25 1 for valve automation in nuclear power plants Oper...

Page 21: ...ntil output current starts to increase Turn potentiometer 0 back until the following value is reached for 3 or 4 wire system approx 0 1 mA for 2 wire system approx 4 1 mA This ensures that the signal...

Page 22: ...ncrease Turn back potentiometer 0 until a residual current of approx 0 1 mA is reached Move valve to end position OPEN Set potentiometer max to end value 16 mA Move valve to end position CLOSED Set po...

Page 23: ...gearing was installed in our works If the turns per stroke are changed at a later date the reduction gearing may have to be exchanged too 16 Closing the switch compartment Clean sealing faces of housi...

Page 24: ...cable glands must be suitable for the outside diameter of the cables refer to recommendations of the cable gland manufacturers As standard actuators and controls are delivered without cable glands Fo...

Page 25: ...nd recycling AUMA actuators have an extremely long lifetime However they have to be replaced at one point in time The actuators have a modular design and may therefore easily be disassembled separated...

Page 26: ...actuators SAN 07 1 SAN 25 1 SARN 07 1 SARN 25 1 for valve automation in nuclear power plants Operation instructions Sample name plate Actuator type Commission number Works number Enclosure protection...

Page 27: ...sockets Sub assembly 502 0 Pin carrier without pins Sub assembly 503 0 Socket for controls Sub assembly 504 0 Socket for motor Sub assembly 505 0 Pin for controls Sub assembly 506 0 Pin for motor Sub...

Page 28: ...1 SAN 25 1 SARN 07 1 SARN 25 1 for valve automation in nuclear power plants Operation instructions Actuator type Commission number Works number Enclosure prot output speed Torque range in CLOSED OPEN...

Page 29: ...mbly 2 59 Planetary gear for motor drive Sub assembly 3 Drive shaft assy Sub assembly 3 05 Dowel pin 3 11 Pull rope Sub assembly 3 6 Worm wheel Sub assembly 3 7 Motor coupling 3 8 Manual drive couplin...

Page 30: ...24 Declaration of Incorporation and EC Declaration of Conformity 30 Multi turn actuators SAN 07 1 SAN 25 1 SARN 07 1 SARN 25 1 for valve automation in nuclear power plants Operation instructions...

Page 31: ...nce 4 Manual operation 10 Mechanical position indicator 23 Motor protection 12 Mounting to valve gearbox 8 N Noise level 6 Number of starts 6 O Output drive types 8 P Packaging 7 Position indicator 23...

Page 32: ...d information about AUMA products refer to the Internet www auma com Y000 574 003 en 1 1 AUMA Riester GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com ww...

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