AUMA SA 07.1 - SA 30.1 Page 1 Operation Instructions Manual Download

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Certificate Registration No.

12 100/104 4269

Electric multi-turn actuators

Operation instructions

SA 07.1 – SA 30.1

SAR 07.1 – SAR 30.1

with actuator controls

AUMA MATIC AM 01.1/AM 02.1

Summary of Contents for SA 07.1 - SA 30.1

Page 1: ...Certificate Registration No 12 100 104 4269 Electric multi turn actuators Operation instructions SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 with actuator controls AUMA MATIC AM 01 1 AM 02 1...

Page 2: ...g end position CLOSED black section 22 12 2 Setting end position OPEN white section 22 12 3 Checking the limit switches 22 13 Setting the DUO limit switching option 23 13 1 Setting direction CLOSE bla...

Page 3: ...ensitivity 39 21 6 Positioner adjustment for end position OPEN inverse operation 41 21 7 Positioner adjustment end position CLOSED inverse operation 42 21 8 Positioner in Split Range version option 43...

Page 4: ...es in these operation instructions Correct transport proper storage mounting and installation as well as care ful commissioning are essential to ensure a trouble free and safe operation During operati...

Page 5: ...ufac tured and combined for a specific valve automation task An order specific commission number printed on the name plate is assigned to each actua tor controls You can use this commission number to...

Page 6: ...Running indication Blinker transmitter standard for SA option for SAR Heater in switch compartment Standard Resistance type heater with 5 W 24 V DC Options Self regulating PTC heater 5 20 W 24 48 V A...

Page 7: ...LOCAL OFF REMOTE lockable in all three positions Push buttons OPEN STOP CLOSE 3 indication lights End position CLOSED yellow collective fault signal red end position OPEN green Option Protection cove...

Page 8: ...rations OPEN CLOSE OPEN with 30 turns per stroke SAR 07 1 10 1 5 million operations starts6 SAR 14 1 16 1 3 5 million operations starts6 SAR 25 1 30 1 2 5 million operations starts6 Weight Multi turn...

Page 9: ...her programming possibilities e g self retaining in operation mode REMOTE see table 4 page 33 Information D The following faults are registered and can be transmitted to the control room as a potentia...

Page 10: ...handwheel using the circlip supplied 5 2 Storage Store in well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt App...

Page 11: ...hread of the valve stem If not ordered explicitly with thread the stem nut is unbored or with pilot bore when delivered For finish machining of stem nut refer to next page Check whether bore and keywa...

Page 12: ...slots of the hollow shaft Screw in spigot ring until it is firm against the shoulder Press Lithium soap EP multi purpose grease on mineral oil base into the grease nipple with a grease gun for quantit...

Page 13: ...ls by a maximum of 180 Ensure that the wires are neither twisted nor jammed Loosen 4 bolts and remove the local controls Turn local controls in one of the four positions and re place on the actuator C...

Page 14: ...a rated power of 1 5 kW is 16 A gL gG and for controls with a rated power of 7 5 kW the value amounts to 32 A gL gG Cable installation in accordance with EMC Signal and bus cables are susceptible to...

Page 15: ...es are used the following additionally has to be observed Use suitable flexible and screened connecting cables Connect the wires in correct phase sequence Check the direction of rotation before switch...

Page 16: ...is only ensured if suitable cable glands are used Seal cable entries which are not used with suitable plugs Multi turn actuators SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 with actuator controls AUMA MATIC AM...

Page 17: ...l compartment Insert socket carrier into the cover and fasten with screws 2 figure 15 Clean sealing faces at the cover and the housing Check whether O ring is in good condition Apply a thin film of no...

Page 18: ...n extension Excessive force may damage the change over mechanism Release change over lever should snap back into initial position by spring action figure 19 if necessary push it back manually Operatin...

Page 19: ...control room Position Test III Test PTC tripping device refer to page 26 Only available in combination with motor protection PTC thermistor Red indication light fault is illuminated Position Reset III...

Page 20: ...als standard indication Illuminated green Actuator is in end position OPEN Collective fault signal red IIlluminated yellow Actuator is in end position CLOSED Collective fault signal The collective fau...

Page 21: ...and supervision of such an electrician and in accordance with the applicable electrical engineering rules 11 1 Removing the cover from the switch compartment Remove 4 bolts and take off the cover at t...

Page 22: ...tting of the limit switching Press down and turn setting spindle D figure 26 with screw driver 5 mm in direction of arrow thereby observe pointer E While a ratchet is felt and heard the pointer E move...

Page 23: ...th screw driver 5 mm in direction of arrow while observing pointer L While a ratchet is felt and heard the pointer L moves 90 every time When pointer L is 90 from mark F continue turning slowly When p...

Page 24: ...s T and P figure 26 are used for manual operation of the torque switches Turning T in direction of the arrow TSC DSR triggers torque switch CLOSED The red indication light fault on the local controls...

Page 25: ...ontrol I figure 31 Switch on the voltage supply Press push button CLOSE figure 32 and observe the direction of rotation If the indicator disc turns counterclockwise the direction of rotation is correc...

Page 26: ...torque switch torque seating For checking the setting refer to page 33 subclause 20 2 15 4 Checking the PTC tripping device option Turn selector switch to position TEST wiping figure 35 If the PTC tri...

Page 27: ...duction gearings for the position transmitter the complete resistance range is not always utilized for the whole travel Therefore an external possi bility for adjustment setting potentiometer must be...

Page 28: ...28 Multi turn actuators SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 with actuator controls AUMA MATIC AM 01 1 AM 02 1 Operation instructions Terminal plans KMS TP_ _ 4 _ _ _ 3 or 4 wire system KMS TP _ 4 _ _ _...

Page 29: ...t starts to increase Turn potentiometer 0 back until the following value is reached for 3 or 4 wire system approx 0 1 mA for 2 wire system approx 4 1 mA This ensures that the signal remains above the...

Page 30: ...potentiometer 0 until a residual current of approx 0 1 mA is reached Move valve to end position OPEN Set potentiometer max to end value 16 mA Move valve to end position CLOSED Set potentiometer 0 fro...

Page 31: ...om OPEN to CLOSED or vice versa For this purpose a suitable reduction gearing was installed in our works If the turns per stroke of the actuator are changed at a later date the reduc tion gearing may...

Page 32: ...V15 is illuminated Torque fault Torque switch operated in mid travel The LEDs STOP CLOSE OPEN indicate the available control commands only in selector switch position REMOTE 32 Multi turn actuators SA...

Page 33: ...on 1 Limit seating in end position OPEN Position 2 Torque seating in end position OPEN Position 1 Limit seating in end position CLOSED Position 2 Torque seating in end position CLOSED S3 2 S1 2 S2 2 F...

Page 34: ...gram must be connected to an NC contact closed circuit principle at 24 V DC If EMERGENCY OPEN or EMERGENCY CLOSE signal is generally not desired Take off cover plate and disconnect links B1 for EMERGE...

Page 35: ...position feedback E2 see wiring diagram is closed measuring device or link In case of missing signal E2 the LED V10 E1 E2 4 mA figure 47 is illuminated and the positioner shows no reaction 35 Multi tu...

Page 36: ...g diagram indicated on the name plate of the actuator controls also changes see page 56 36 Multi turn actuators SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 with actuator controls AUMA MATIC AMExC 01...

Page 37: ...2 7 see figure 48 fail as is 4 20 mA 4 20 mA fail close 4 20 mA 4 20 mA 0 20 mA 0 5 V 4 20 mA fail open 4 20 mA 4 20 mA 4 20 mA 0 20 mA 0 5 V fail as is fail open 4 20 mA 0 5 V fail close fail open 4...

Page 38: ...1 for measuring the actual value signal For an actual value E2 of 0 mA the voltmeter shows 0 V For an actual value E2 of 4 mA the voltmeter shows 1 V If measured value is not correct Adjust position f...

Page 39: ...n the 0 1 mA range is required A better sensitivity DEmin 0 25 can be achieved by turning the poten tiometer P7 sens clockwise When setting DE the following must be observed If the number of starts is...

Page 40: ...ion instructions Figure 50 Cover plate for positioner standard Label with signal indication in our example E1 4 20 mA E2 4 20 mA V28 green V27 yellow V18 red V10 red P10 Figure 51 Positioner board A7...

Page 41: ...easuring points MP3 and MP4 figure 52 for mea suring the nominal value 0 5 V For a nominal value E1 of 0 mA the voltmeter shows 0 V For a nominal value E1 of 4 mA the voltmeter shows 1 V In case nomin...

Page 42: ...ti turn actuators SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 with actuator controls AUMA MATIC AM 01 1 AM 02 1 Operation instructions If LED display refer to figures 50 and 52 Then Required setting in end posi...

Page 43: ...the measuring points MP3 and MP4 figure 53 Connect voltmeter between measuring point M3 and measuring point MP1 Calculate setting value Initial value E 1min in Ampere x 250 Ohm Set initial value with...

Page 44: ...d against MP1 supply E1 20 mA set with P6 5V at M9 measured against MP1 Perform adjustments and settings for E2 etc Afterwards the nominal value E1 can be transmitted through both actuators connected...

Page 45: ...1 Functions of the diagnosis LEDs timer V14 is illuminated Phase failure and or motor protection tripped For version with PTC thermistors Reset by selector switch position III at local controls V15 i...

Page 46: ...ction OPEN first stepping mode then normal operation Run valve in direction OPEN to the desired end of stepping mode Press down and turn setting spindle K figure 55 with screw driver 5 mm in direction...

Page 47: ...terclockwise rotation Time reduction R10 t off OFF time in direction OPEN R11 t on Running time in direction OPEN R12 t off OFF time in direction CLOSE R13 t on Running time in direction CLOSE 47 Mult...

Page 48: ...rs SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 with actuator controls AUMA MATIC AM 01 1 AM 02 1 Operation instructions Figure 57 Fuses on power supply board F3 F4 Switchgear Voltage supply mains voltage Voltag...

Page 49: ...tion light is no longer illuminated Version with thermoswitch and additional thermal overload relay within the controls option The operation can only be continued after the fault signal red indication...

Page 50: ...r delivery the threads are sealed with plugs in the factory When ordered cable glands can also be supplied by AUMA at an addi tional charge For this it is necessary to state the outside diameter of th...

Page 51: ...e temperature The correct connection of the thermoswitches or the PTC thermistors as well as the fulfilment of the type of duty and the technical data are prereq uisites for compliance with the maximu...

Page 52: ...se gun quantity see table 2 page 12 27 Lubrication The gear housing is filled with lubricant in the factory A grease change is recommended after the following operation time If rarely operated after 1...

Page 53: ...Note 53 Multi turn actuators SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 Operation instructions with actuator controls AUMA MATIC AM 01 1 AM 02 1...

Page 54: ...or controls AUMA MATIC AM 01 1 AM 02 1 Operation instructions Sample name plate Actuator type Commission number Works number Output speed Torque range in CLOSED OPEN Lubricant encl protec tion Tempera...

Page 55: ...4 0 Socket for motor Sub assembly 505 0 Pin for controls Sub assembly 506 0 Pin for motor Sub assembly 507 0 Plug cover Sub assembly 511 0 Screw plug Sub assembly 514 0 Output drive form A without ste...

Page 56: ...trols AUMA MATIC AM 01 1 AM 02 1 Operation instructions Type of controls Commission number Works number Terminal plan actuator Wiring diagram Mains voltage Enclosure protection Control voltage AM 01 1...

Page 57: ...y 003 1 Primary fuse 003 2 Fuse cover 004 0 Carrier for contactors 006 0 Power supply including mounting plate Sub assembly 006 1 Mounting plate for power supply Sub assembly 006 2 Power supply 006 2...

Page 58: ...32 Declaration of Conformity and Declaration of Incorporation 58 Multi turn actuators SA 07 1 SA 30 1 SAR 07 1 SAR 30 1 with actuator controls AUMA MATIC AM 01 1 AM 02 1 Operation instructions...

Page 59: ...on 52 M Mains frequency 6 Maintenance 4 Manual operation 18 Mechanical position indicator 31 Motor protection 49 Mounting positions of the local controls 13 Mounting to valve gearbox 11 N Name plate 5...

Page 60: ...stri megaendustri com tr CTS Control Limited Liability Company UA 02099 Kiyiv Tel 38 044 566 9971 8427 v_polyakov cts com ua Africa AUMA South Africa Pty Ltd ZA 1560 Springs Tel 27 11 3632880 aumasa m...

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