Audi Q5 80A 2017 Installation Instructions Manual Download Page 6

2

Safety instructions for pyrotech-

nical, electrical and mechanical

components of the restraint

system

2.1

General safety instructions

Pyrotechnical components comprise:

Airbag units

Belt tensioners

Belt force limiters

Battery disconnecting elements

General

Testing, installation and maintenance tasks must only be
carried out by trained personnel.

There are no replacement intervals for airbag units.

Do not check using circuit tester, voltmeter, or ohmmeter un-
der any circumstances.

Pyrotechnic components must only be checked when instal-
led and using 

⇒ 

 vehicle diagnostic testers that have been

approved by the manufacturer.

When working on pyrotechnic components and the airbag
control unit -J234-, the battery earth wire must be disconnec-
ted when the IGNITION is SWITCHED ON. The battery neg-
ative terminal must subsequently be covered.

You must wait ten seconds after the battery -A- has been
disconnected.

The battery -A- must be connected when the IGNITION is
SWITCHED ON. There must not be anybody inside the vehi-
cle during this process. Exception: vehicles with battery -A-
located inside the vehicle. Do not sit within the airbag and
seat belt deployment range.

Observe the appropriate steps after connecting the bat-
tery

⇒ 

Page 21

.

Before performing any work on pyrotechnic components in
the restraint system, e.g. before disconnecting the electrical
connector, the mechanic carrying out the task must dis-
charge any static electricity. Electrostatic discharging can be
performed by touching earthed metal parts, e.g. by briefly
touching the door striker plate.

Wash hands after touching ignited pyrotechnical compo-
nents of the restraint system.

Pyrotechnical components must neither be opened nor re-
paired. New parts must always be used (risk of injury).

Pyrotechnic components that have fallen onto a hard surface
or that show any sign of damage must not be installed.

Installation instructions - Audi Q5 (80A) 2017 ► Fixed/mechanically removable towing
bracket with E-set (NAR),
Edition 01

2

2  Safety instructions for pyrotechnical, electrical and mechanical components of the restraint system

Summary of Contents for Q5 80A 2017

Page 1: ...ion instructions Audi Q5 80A 2017 Fixed mechanically removable towing bracket with E set NAR for package number 80A 092 115 Audi Genuine Accessories Edition 01 Service Service Department Technical Inf...

Page 2: ...trical system 11 6 Preparations 12 6 1 Disconnecting the battery 13 6 2 Removing the following equipment 13 7 Installing the towing bracket 15 7 1 Fitting the towing bracket 15 7 2 Installing the towi...

Page 3: ...9 5 Adjusting the cooling system 22 Installation instructions Audi Q5 80A 2017 Fixed mechanically removable towing bracket with E set NAR Edition 01 Contents 3...

Page 4: ...Service All rights reserved No reproduction without prior agreement from publisher Copyright 2017 Audi AG Ingolstadt Printed in Germany...

Page 5: ...on Towing mode places increased demands on the cooling system The cooling system must be adapted to the vehicle op erating conditions Page 22 Special tools are required for assembly Improper installa...

Page 6: ...hen the IGNITION is SWITCHED ON There must not be anybody inside the vehi cle during this process Exception vehicles with battery A located inside the vehicle Do not sit within the airbag and seat bel...

Page 7: ...tion Transportation is subject to national and international laws governing packaging naming labelling and accompanying documentation Pyrotechnic components that have not been ignited must be returned...

Page 8: ...ication plate are only given as test values Vehicle specific figures are often lower than these values and can be found in the vehicle documents Please see your vehicle documents for your maximum trai...

Page 9: ...d demands on the cooling system Please consult a qualified AUDI AG Volkswagen AG workshop should modifications to the cooling system be required Further notes can be found in the towing mode guidebook...

Page 10: ...Owner s Manuals risk of acci dent The diameter of the ball coupling must be checked at reg ular intervals For safety reasons use of the towing bracket must be discontinued if the diameter reaches 49...

Page 11: ...or trailer socket with type plate q 1x 5 Hexagon socket head bolt for connector panel q M5x12 q 2x 6 Bolt with washer for towing bracket q M10x35 q 4x Note The ball mount is not included in delivery o...

Page 12: ...short 8 Securing bolt for the socket q 4x q 2 5 Nm 4 3 Additional required parts Order and fit on vehicles with 1D0 KA0 KA2 or 1D8 KA0 KA2 Bracket 80A 907 297 1 Electronic parts catalogue Order and fi...

Page 13: ...807 521 A 80A 807 941 B 80A 807 521 D 80A 807 521 E 80A 807 941 A Note The complete bottom part of the bumper must be replaced and painted Bottom part of the bumper Electronic parts catalogue Install...

Page 14: ...olt with washer q M10x35 q 4x q 75 Nm q Replace after re moval 3 Hexagon socket head bolt q M5x12 q 2x q 5 Nm 4 Connector panel for trailer socket with type plate q Assembly q 1x Installation instruct...

Page 15: ...in luggage compartment q 9 Nm 4 Onboard supply wir ing harness 5 Retrofit electrical socket wiring har ness 6 Fuse holder in rear left luggage compart ment 7 Convenience system central control unit J...

Page 16: ...measuring in struments and auxiliary devices Torque wrench V A G 1410 Torque wrench V A G 1332 Removal lever 80 200 Wedge 3409 Installation instructions Audi Q5 80A 2017 Fixed mechanically removable t...

Page 17: ...installing the front lug gage compartment floor Remove the rear lid lock trim General body repairs interi or Rep gr 70 Luggage compartment trim Removing and installing the rear lid lock trim Remove th...

Page 18: ...per Assembly over view of the impact bar Remove the impact bar General body repairs Exterior Rep gr 63 Rear bumper Removing and installing the im pact bar Installation instructions Audi Q5 80A 2017 Fi...

Page 19: ...the adhesive spots increases their elasticity and bonds them with the body Seal the longitudinal member body fold Note The area of the bonding surfaces around the body folds must be cleaned Treat bar...

Page 20: ...towing bracket and tighten bolts A to D with the torque specified for towing brackets with cross members WARNING Securing bolts must only be used once 7 3 Connector panel assembly Fit connector panel...

Page 21: ...J345 Applies to vehicles with 1D0 KA0 KA2 or 1D8 KA0 KA2 Note Order bracket 80A 907 297 Electronic parts catalogue Insert bracket 1 for the trailer detector control unit J345 in the direction of arrow...

Page 22: ...ence system central control unit J393 towards the trail er detector control unit J345 Connect electrical connector 1 of the socket retrofit wiring harness to the trailer detector control unit J345 Sec...

Page 23: ...the convenience system central control unit J393 Variant 2 From VIN no WA1BNAFY8J2000552 the on board supply wire for the brake booster is integrated in the main wiring harness above the fuse holder...

Page 24: ...ontrol unit J393 and fuse holder Connect the onboard supply wire for the brake booster on the main wiring harness 1 to the wire for the brake booster of the socket retrofit wiring harness 2 in the dir...

Page 25: ...Rep gr 27 Battery Disconnecting and connecting the battery Note After reconnecting the power supply the ESP warning light can only extinguish after a few metres have been driven 9 3 Adapting the trai...

Page 26: ...hop manuals must also be observed The cooling system does not need to be upgraded if it is possi ble to guarantee that the engine is only exposed to moderate stress e g The permissible gross combinati...

Reviews: