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ATS RTFO Touch, Instruction Manual, Page: 1 / 37

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MAN - RTFO Touch - REV: 01

RTFO Touch

Rolling Thin Film Oven

INSTRUCTION MANUAL

This manual contains important operating and safety information. Carefully read and understand 

the contents of this manual prior to the operation of this equipment.

w w w.atspa.com

Summary of Contents for RTFO Touch

Page 1: ...Touch Rolling Thin Film Oven INSTRUCTION MANUAL This manual contains important operating and safety information Carefully read and understand the contents of this manual prior to the operation of thi...

Page 2: ...represent a commitment on the part of Applied Test Systems ATS Copyright Applied Test Systems 2018 For assistance with set up or operation contact the ATS service department Please have this manual a...

Page 3: ...ipment Parts 5 Front of Unit 5 Back of Unit 6 Interior Chamber 7 Interior Controls 8 C 2 General Description 9 Accessory Items 9 Product Specifications 9 D Installation 10 D 1 General Installation 10...

Page 4: ...Fan Motor Will Not Rotate 19 G 5 Unit Has No Airflow 20 H Maintenance 21 H 1 Cleaning the Unit 21 H 2 Replacing Damaged Cables 21 H 3 Greasing the Bearings 21 Rear Bearing 21 Front Inside Bearing 22 H...

Page 5: ...or inspection by the carrier A 2 After Sale Support If there are any questions concerning the operation of the unit or software contact the ATS service department at 1 724 283 1212 Before calling plea...

Page 6: ...ATS equipment is designed to be operated with the highest level of safety To maintain the safe operation of this tester ATS endeavors to educate the operator about safety issues surrounding certain pa...

Page 7: ...dures WARNING Obey electrical code requirements The oven and control system must be wired and grounded in accordance with national and electrical code requirements WARNING Be careful when working with...

Page 8: ...of these conditions in order to ensure safe operation of the equipment CAUTION Installation of electrical devices must be accomplished by competent personnel and done in accordance with any current lo...

Page 9: ...m Overview C 1 Equipment Parts Front of Unit 1 HMI 2 Fan Motor 3 Carousel Wheel Motor 4 Power Indicator 5 Power Switch 6 USB Interface 7 Jog Button 8 Carousel with High Temp Silicon Rings 9 Leveling L...

Page 10: ...MAN RTFO Touch REV 01 C System Overview 6 Back of Unit 1 Ethernet Port 2 Cooling Fan 3 Alarm 4 Air Inlet Input Filter 5 Power Cord Figure C 2 RTFO Touch Back 1 2 4 3 5...

Page 11: ...Touch REV 01 C System Overview 7 Interior Chamber 1 Internal RTD 2 Fan 3 Carousel 4 Jar Holder 5 Air Oriface 6 Airline Plumbing 7 Tray 8 Heaters located under tray Figure C 3 RTFO Touch Chamber 1 2 3...

Page 12: ...4 2 Fan Drive 3 Carousel Drive 4 Temperature Controller 5 Air Input Filter 6 Heat Control 7 Air Regulator 8 Air Flow Control 9 Line Filter 10 Circuit Breaker 11 Main power Switch 12 PLC 13 HMI 14 Powe...

Page 13: ...l protective gear PPG including high temperature work gloves This equipment is intended to be used only as described in this manual and the applicable standards Use in any other manner may result in p...

Page 14: ...the unit If the country the unit is shipped to doesn t use NEMA style plugs then they should use a suitable 3 prong plug installed by a qualified person This unit is a 230 240 VAC 50 60 Hz 10 amp cap...

Page 15: ...ed onto your mobile device Both the VNC Password and IP Address fields are programmed with factory default numbers when each unit is shipped Before connecting remotely the administrator will need to c...

Page 16: ...up and stabilize 5 Once stabilized at the temperature that needs verifying take 5 readings 10 minutes apart and compare results E 2 Verification of Air Flow 1 Attach a flow verification device to the...

Page 17: ...observe at least one of the following precautions against Electric Shock when accessing the inside of the oven i Use only insulated tools ii Wear insulated gloves iii Stand on insulated surface F 1 T...

Page 18: ...ure F 4 which will present you with several language choices Select the appropriate language for operation then press Done to return to the View Screen Preheat 1 From the View Screen press the Setting...

Page 19: ...en 2 If you do not need to set a Preheat Delay for your system press the Done button now to return to the View Screen Press the Done button a second time to return to the Main Screen and complete your...

Page 20: ...are all set up to the specification you wish to test to 4 Press Done to return to the View Screen and then press Done again to return to the Main Screen 7 Press the Preheat button The RTFO will start...

Page 21: ...es per the specification rotating the carousel using the Jog Wheel button Pressing the Alarm Off button will stop the alarm from sounding once the button is pressed the Alarm Off button will disappear...

Page 22: ...cess electrical panel ONLY open the side panel when explicitly instructed to Do not touch or alter anything within the side panel unless instructed to Failure to adhere to this warning could result in...

Page 23: ...fore removing side cover to access electrical panel and fuses 2 If the carousel still does not rotate you will need to check the carousel fuses fuse 3 and 4 Remove the side panel and refer to Section...

Page 24: ...and that the air flow is set to the specified setting on the Settings Screen WARNING Place Main Power Switch in OFF position and disconnect power before removing side cover to access electrical panel...

Page 25: ...s refer to product SDS or contact the manufacterer H 2 Replacing Damaged Cables A qualified person should perform the replacement of any cable Replacement cables shall be of like kind size rating and...

Page 26: ...front inside bearing located behind the carousel first loosen the nut on the air line feed Figure H 4 Once the nut has been loosened remove the bottom tray and set aside Figure H 5 3 Next use a 1 16 A...

Page 27: ...5 Tray Cleaning 1 Place Main Power Switch in OFF position and disconnect power WARNING Electrical shock hazard The heating elements remain electrically live when the Main Power Switch is in the ON po...

Page 28: ...Hook RTFO SCRAPER Custom Scraper for us with RTFO Jars 102568 Door Latch with Catch 100573 Enclosure Fan 102674 FUSE CLASS GBB 10A 250V ELE6111 FUSE CLASS MDL 1A 250V 3 14604 Heating Element Assembly...

Page 29: ...MAN RTFO Touch REV 01 H Maintenance 25 102283 Shaft Bearing 102675 Single Stage Relay 101129 SUP EMC RFI FILTER RLC CIRCUIT 250VAC 30A 102673 TEMP Controller 102824 THERMOSTAT 102678 VFD Drive...

Page 30: ...uct must be returned to the Applied Test Systems factory or an authorized repair center Applied Test Systems shall not be liable for any labor transportation or installation costs that may arise in co...

Page 31: ...MAN RTFO Touch REV 01 Appendix B Wiring Diagrams 27 Appendix B Wiring Diagram...

Page 32: ...MAN RTFO Touch REV 01 Appendix B Wiring Diagrams 28...

Page 33: ...MAN RTFO Touch REV 01 Appendix B Wiring Diagrams 29...

Page 34: ...MAN RTFO Touch REV 01 Appendix B Wiring Diagrams 30...

Page 35: ...MAN RTFO Touch REV 01 Appendix B Wiring Diagrams 31...

Page 36: ...16 Figure F 8 Main Screen Load Samples 17 Figure F 9 Main Screen Cycle Finished 17 Figure G 1 Circuit breaker in the OFF position 18 Figure G 2 Circuit breaker in the ON position 18 Figure H 1 Five Sc...

Page 37: ...Appendix D European Declaration of Conformity MAN RTFO Touch REV 01 Appendix D European Declaration of Conformity 33...

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