Motorcycle Assembly
If you purchased your Atomik dirt bike from an authorized dealer and you received the motorcycle assembled, please skip
this section. If you have purchased this motorcycle and it is still in the original carton, please follow the simple assembly
instructions below:
Place the motorcycle right side up and remove the cardboard box.
The motorcycle should be covered by a metal frame similar to the
one shown to the right. Use a Phillips head screwdriver and a
10mm wrench to remove all of the screws located at the base of the
metal cage. Once all screws have been removed, remove the upper
portion of the cage as shown to the right. Once the metal cage is
out of the way, remove all of the packing material from the
motorcycle.
Remove the front axle bolt (17mm) and the shock absorber bolt
(15mm) that are used to fasten the motorcycle to the metal cage.
They are circled in the photo to the right. Pay special attention to
the washers and bearings. Please refer to the diagrams in the
service section if you are not sure how to re-assemble each bolt.
Place the front wheel between the front forks. Line up the hole and
insert the front axle. Be sure that the disc brake rotor has been
inserted properly between the brake pads. Be sure that you have
placed each spacer on the correct side. The short spacer must be on
the same side as the brake disc rotor. The long spacer is circled in
the photo to the right. Use a 17mm wrench and torque to 40 ft. lbs.
Please refer to the diagrams in the service
section of this manual if you are unsure about the placement of a
spacer or
washer.
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