Atom 506AV Operator Owner'S Manual Download Page 17

17

COMPLETE WORKSHOP MANUAL 

(CONTINUED)

TO REMOVE CLUTCH DRUM

1.

Slide long thin screw through hole in clutch drum
and ribs in body casing. Unscrew flanged nut in anti-
clockwise direction Fig 46.

2.

Replace clutch drum with new clutch drum kit if worn
or out of round. Fit and retighten.

!

NOTE

W

W

W

W

Washer c

asher c

asher c

asher c

asher clear

lear

lear

lear

learance under

ance under

ance under

ance under

ance under

ffffflang

lang

lang

lang

lange n

e n

e n

e n

e nut.

ut.

ut.

ut.

ut.

 If shaft end passes

through this washer, flanged nut will not tighten
clutch drum. See Fig 47 for correct installation.
If end of shaft shoulder clearance does not allow
clutch drum to tighten add another washer.

TO REMOVE GEAR ASSEMBLY

AND MAIN DRIVE PINION SHAFT

1.

Remove blade cover as shown in Fig 28, page 11.

2.

Remove 6 screws holding main bearing housing
(Fig 48) shown marked. Remove bearing holding
screw A.

!

NOTE

DO NOT USE A STEEL DRIFT as
a punch as you will damage the

pinion teeth.

3.

Turn edger
over to
remove dust
cover (refer
Fig 25, page
10).

4.

With a soft
punch, tap hex
end blade
shaft as in
Fig 49 until
cover and
gear
assembly
pops out of
body
housing.

5.

If service tool available, remove shaft after fixing to
main casing with existing screws and screwing out
(Fig 50).

6.

If no service tool available, use a screwdriver to lever
pinion back. Turn screwdriver on end to lever further.
Fig 51 & 52.

7.

With a copper or
brass punch
(7/16” or 10mm
in diameter)
about 10” long,
hold housing and
tap pinion shaft
out Fig 53.

Summary of Contents for 506AV

Page 1: ...WER TOOL IMPROPER USE CAN CAUSE SERIOUS INJURY MAKE SURE THIS MANUAL IS READ AND CAREFULLY UNDERSTOOD BEFORE STARTING OR OPERATING THIS EQUIPMENT NOTE Forfull Honda engineinstructionsandmaintenanceple...

Page 2: ...rs 11 Spark Plug 11 Air Filter Maintenance 11 Removing Blade Cover 11 Carburettor Adjustment 12 Trouble Shooting Tips 13 Parts List and Exploded View 14 15 At the rear of this manual is a workshop man...

Page 3: ...lectrical wires or components while the engine is running They are sources of high voltage and can give you an electrical shock Replace immediately any faulty tension lead or spark plug cap THE OPERAT...

Page 4: ...e Do not smoke or bring any fire or flame near the fuel Fig 6 WARNING Refuel outdoors only Always switch off the engine and allow it to cool before refueling Relieve fuel tank pressure by loosening fu...

Page 5: ...Check fuel filler cap for leaks at regular intervals Use the specified spark plug and make sure it and the ignition lead are always in good condition Never touch a hot muffler as burns will result WA...

Page 6: ...ll tank with oil container supplied and check the oil level it should reach the top of the oil filler neck 2 If the level is low fill to the top of the oil filler neck with the recommended oil After e...

Page 7: ...e cross brace With right hand pull the starter grip slowly until you feel it engage and then give it a fast pull Fig 14 1 Place lawn edger on ground in horizontal position see Fig 14 Be sure the ignit...

Page 8: ...l motor runs allow to warm up NOTE A built in automatic centrifugal clutch disengages the blade from rotating at engine idle speed The clutch engages the blade when the engine speed is increased 8 FLO...

Page 9: ...handles and re position blade at side of concrete Even with the grass growing over the concrete and you cannot see the edge you can feel the edge of the concrete with the rotating blade by slightly si...

Page 10: ...blades as shown above Never use a single blade Do not use other thicker blades as you will damage the unit The Lawn edger can be transported by pushing it on it s wheel or carrying it with engine swi...

Page 11: ...low grease to begin to eject from BLEED hole indicating gear box is 3 4 full Fig 29 Refit and tighten BLEED screw and squeeze in 3 to 4 more lots of grease Refit FILLscrew and tighten NOTE Do not use...

Page 12: ...sets the fuel air filter mixture in the carburettor The resulting symptoms are often mistaken for an out of adjustment carburettor Therefore check the condition of the air filter before adjusting the...

Page 13: ...ooting see page 18 and 19 MAINTENANCE INSTRUCTIONS Engine will not run or runs and stops 1 Ignition switch is OFF 2 Choke ON 3 Partially empty fuel tank 4 Primer bulb not pushed enough times 5 Engine...

Page 14: ...PRING 83 44087 RIGHT HANDLE TRIGGER ASSEMBLY 43935 CABLE ADJUSTER PIN 44005 BRASS 6 3mm QC TERMINAL ITEMS NOT SHOWN ON DIAGRAM KEY PART DESCRIPTION 1 40650 SCREW M5 x 36mm 2 40652 NUT NYLOC 5mm 3 4083...

Page 15: ...15 lll ATOM MODEL 506 LAWN EDGER PARTS LIST...

Page 16: ...is round and smooth 2 Hold unit as shown in Fig 40 and tap shaft through using a 3 8 bolt or similar so that bolt replaces shaft and maintains alignment and contains washers spacer and gear inside ho...

Page 17: ...low clutch drum to tighten add another washer TO REMOVE GEAR ASSEMBLY AND MAIN DRIVE PINION SHAFT 1 Remove blade cover as shown in Fig 28 page 11 2 Remove 6 screws holding main bearing housing Fig 48...

Page 18: ...Toremoveclutchdrum gripshaftjustbehindbearing in aluminium vice jaws and impact off with 14mm 9 16 hex socket See Page 17 for replacement of drum ASSEMBLING MAIN HOUSING 1 Clean and dry bearing Place...

Page 19: ...ng anti clockwise in direction of rotation as viewed from front of engine Fig 61 TO REPAIR CLUTCH Replace these parts if the Clutch spring is broken the Clutch fibre is worn or the Clutch bolt or shoe...

Page 20: ...IED WARRANTIES INCLUDING MERCHANTABILITY FITNESS FORAPARTICULAR PURPOSE OR OTHERWISE ARE DISCLAIMED IN THEIR ENTIRETY AFTER THE EXPIRATION OF THE APPROPRIATE TWELVE 12 MONTHS OR THIRTY 30 DAYWARRANTY...

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