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Operation and maintenance manual – Burner A70 Petro

18-GB

GB

NOTE

 - The signs + and – displayed next to the 

START / RUN / STOP

 functions indicate 

the following states: the first + or – indicates that the control thermostat of the boiler panel

is either switched ON (+) or OFF (-), the  or – indicates that the photocell detects 

(+) or does not detect (-) flame.

Parameters of the RUN mode

AIR RUN

 [ 0 - 100%] air quantity necessary for good-quality of combustion during operation at the 

pre-set burner output. 

The factory default setting is 80%

.

FEEDR RUN

 [ 0 - 100%] amount of fuel necessary for achieving the required output. 

The factory 

default setting is 26%

.

FEEDR2

 [ 0 - 100 sec] run-out time of the external dispensing conveyor after the rotational sensor 

of the pellets-level in the burner detests sufficient level of fuel in the supply tube (I.E. the rotational

sensor stops moving). 

The factory default setting is 10 sec.

TUBE RUN

 [ 0 - 100%] the angle at which the rotation combustion chamber‘s (cylinder‘s) position is 

turned in the range up to 360°.  This setting influences clinkering of fuel and quality of combustion.

The factory default setting is 10%.
TUBE TIME

 [ 1 - 40 min] a time period upon which the rotation combustion chamber (cylinder) 

regularly slightly turns its position. This setting influences clinkering of fuel and quality of combus-

tion. 

The factory default setting is 4 minutes.

TIME FEEDR

 [ 1 - 40 sec] interval of internal fuel dispensing by the conveying screw 1. This setting 

influences clinkering of fuel and quality of combustion.

 The factory default setting is 12 sec.

The burn-off stage 

(i.e. the 

STOP

 mode) progresses in the following way:

If the boiler thermostat which controls the burner operation switches off, the burner automatically 

switches into the 

STOP

 operation mode. During this mode, the following happens:

1.  The dispensing of fuel into the burner by an external conveyer is automatically stopped.

2.  The burner switches into the mode of the fuel burn-off (in the rotation combustion chamber) 

which is determined by the 

TIME STOP

 parameter.

3.  After the 

TIME STOP

 period has elapsed, the burner automatically switches into the stage of 

cooling and cleaning the combustion chamber. The duration of this period is determined by the 

TIME END

 parameter.

4.  After this period has elapsed, the burner automatically switches into idle mode and waits for a 

new command for start-up and ignition.

CAUTION

 – it is only this operation state, in which it is permitted to carry out the manual 

cleaning procedure of the rotation combustion chamber. Pres the ESC button and hold it for 

several seconds. Thus the burner fan is switched on and the rotation combustion chamber 

will keep rotating for the period of two minutes.

Real values may be changed by the       and      buttons. By pressing the ENT button, the program 

moves to the following value and so on. By pressing the ESC button, the program returns into the 

main menu. Set the particular values according to instructions included further in this manual.

Summary of Contents for A70 Petro

Page 1: ...Operation and maintenance manual Burner A70 Petro www atmos cz GB 1 GB Operation and maintenance manual ...

Page 2: ...www atmos cz Operation and maintenance manual Burner A70 Petro 2 GB GB ...

Page 3: ...ERATION SHUT DOWN 16 Boiler and burner operation preparation 16 BURNER START UP 16 AUTOMATIC IGNITION START MODE 16 Parameters of the START mode 17 NORMAL OPERATION 17 Parameters of the RUN mode 18 Parameters of the STOP mode 19 Parameters of the SERVICE mode 19 13 SETTING THE BURNER FOR VARIOUS FUEL TYPES 19 Recommended settings for particular fuel types and outputs Information on the cleaning in...

Page 4: ...ried out at all DESIGN AND APPLICATION FIELD The ATMOS A70 Petro burner is a new and revolutionary technical solution for burning any type of wood pellets The burner is designed as a cylindrical combustion chamber in which an ideal combus tion of all combustible material takes place Moreover its rotation prevents the clinkering of ash and provides means for its easy removal from the burner nozzle ...

Page 5: ...Burner maximum output 60kW Fuel storage tank ATMOS external tank Fuel dispensing screw conveyor Fuel dispensing control vane sensor of pellets level Combustion process monitoring photocell Burner control Electronic system with two processors Output regulation one stage Power supply 230V 50Hz Maximum incoming power at the start up 2180 W Maximum incoming power during operation 110 W Incoming power ...

Page 6: ...of the incoming power 1000 W switch position 1 the igni tion of the fuel is not guaranteed Therefore we do not use this lower level In the ignition stage there are other important factors the fan setting at the start up characteristics of the chimney which if it has a significant air draught may increase the volume of air that passes through the ignition element and thus decrease the temperature of...

Page 7: ...ube above the burner The motor transmission of the burner s fuel conveying system as well as the external screw conveyor motors are fitted with thermal protection against jamming and following overheating during which a shut down of the conveyor occurs CAUTION The burner should only be used with the recommended dispensing system as utilising a different system may lead to overfilling of the fuel sup...

Page 8: ...the pellets into the conveyor before each start of the burner The flexible see through tube connecting the burner with the external conveyor is made of special material 5 BURNER BOILER FLUE GASDUCTANDCHIMNEYMAINTENANCE Carry out the inspection and maintenance operations in regular intervals based on the following instructions Recommended intervals of ash removal from the boiler as well as the boile...

Page 9: ... ings is located Always remember to check and if necessary clean the tube placed next to the rotation combustion chamber through which the photocell monitors the flame Check also its securing against turning and against sliding out of the other side of the burner Also check if the burner rim is tightened to the turbo chamber behind which graphite sealing is placed however never over tighten After t...

Page 10: ...ary sensor in the feeding pipe which checks the pellet level Picture 5 Actuator of the rotary sensor in the feeding pipe Picture 7 Electronic control board of the burner Picture 4 Control panel of the burner Picture 8 Heating element Picture 6 Connectors for connecting burn er and conveyor ...

Page 11: ...ced under the gear box Picture 11 Cleaning lid for annual cleaning of the air intaking spaces Picture 13 Rear chain drive with tightening machanism Switcher of the heating element input Picture 10 Air blowing fan Picture 12 Frontal chain drive Picture 14 View of construction of the air intaking space ...

Page 12: ...revention regulations stand ards and laws as effective The installation site must be in a room that is fitted with an opening for intake of combustion air of minimum cross section 350 cm2 The boiler and burner must be positioned in a way providing enough room for cleaning of the burner boiler flue gas duct and chimney and of ash removal from all these places The burner must be installed onto the boi...

Page 13: ...ridors is not permitted The combustion air inlet aperture into the boiler room for boilers of 30 60 kW outputs must be of minimum 350 cm2 8 ELECTRICAL CONNECTION After the burner has been installed on the boiler a technician connects the burner to the electrical power network through the boiler never directly to the network Use the following wiring diagram After the burner has been installed a tec...

Page 14: ...y voltage Brown phase 230V 50 Hz the brown conductor is to be connected on the terminal which is control led by the boiler s control thermostat It brings the phase of the same polarity as the polarity of the supply voltage which activates the burner start up It is considered a start up ignition and shut down signal Blue N neutral zero conductor the blue conductor must be connected to the neutral z...

Page 15: ...PTICAL SENSOR L2 ZÁSUVKA EXTERNÍ PODAVA STECKDOSE EXTERNE SCHNECKE SOCKET OUTSIDE FEEDER ZASUVKA NAPÁJENÍ STECKDOSE SPANNUNG SOCKET INLET KONC SPÍNA SPAL KOM RKY ENDSCHALTER DER BRENNSCHALE LIMIT SWITCH FLAME TUBE P EPÍNA VÝKONU ZAPALOVÁNÍ UMSCHALTER DER LEISTUNG ANZÜNDUNG ALTERNATION SWITCH OF IGNITION POWER VENTILATOR FOTOCELA FOTOZELLE OPTICAL SENSOR KONTROLA VENTILÁTORU VENTILETORKONTROLLE CON...

Page 16: ...nition NOTE we recommend that you check the state of the vanes propeller of the pellet level sensor If the burner has no pellets the vanes propeller rotate and the conveyor is getting filled up or is supplying pellets to the burner the maximum permitted time of continuous filling up is 30 minutes When the burner is filled with pellets the movement of the vanes propeller is blocked Then the conveyor s...

Page 17: ...rom the moment when the photocell detects a flame The factory default setting is 30 sec NORMAL OPERATION It is a fully automatic operation the user operations are limited to regular refilling of fuel ash re moval and cleaning the burner It is not advisable for the user to change the main parameters of the burner settings Therefore there are two access levels in the program The first level is designed...

Page 18: ...val of internal fuel dispensing by the conveying screw 1 This setting influences clinkering of fuel and quality of combustion The factory default setting is 12 sec The burn off stage i e the STOP mode progresses in the following way If the boiler thermostat which controls the burner operation switches off the burner automatically switches into the STOP operation mode During this mode the following ...

Page 19: ... during which the rotation combustion chamber has been cleaned with a wire brush shall be carried out once a month 13 SETTING THE BURNER FOR VARIOUS FUEL TYPES CAUTION if the burner is used for burning poor quality fuel or fuel which is not specifi cally stated in the following charts the manufacturer bears no liability for any damage of the boiler burner flue gas duct or chimney The burner is not s...

Page 20: ...EDR s Recom mended content of O2 in waste gas 35 kW 50 17 4 10 12 9 10 48 kW 80 26 5 10 12 7 8 60 kW 95 33 6 10 12 7 8 When burning this type of fuel soft ash without agglomerates forms The interval of ash removal without the automatic removal system once every 5 to 14 days Boiler cleaning interval once every 14 to 30 days Chimney and flue gas duct inspection interval or if necessary interval of ch...

Page 21: ... 60 kW 100 46 6 10 10 7 8 When burning this type of fuel soft ash without agglomerates forms The interval of ash removal without the automatic removal system once every 6 hours to 2 days larger amount of non combusted particles Boiler cleaning interval once every 3 to 10 days significant flue dust emission Chimney and flue gas duct inspection interval or if necessary interval of chimney and flue gas d...

Page 22: ...en burning this type of fuel hard ash with small hard agglomerates forms The interval of ash removal without the automatic removal system once every 3 to 10 days Boiler cleaning interval once every 14 to 30 days Chimney and flue gas duct inspection interval or if necessary interval of chimney and flue gas duct cleaning once to twice a year In case that the appliance does not function optimally follo...

Page 23: ...t shutting down of the external conveyor occurs Then we recommend to replace the conveyor s transmission unit of a 15W incoming power with a transmission unit of a 25W incoming power product code H0107 This transmission unit is used with the new IWABO conveyors of the same connection dimensions 14 TROUBLESHOOTING Problem Check Solution Display is OFF Check the power supply into the boiler Check co...

Page 24: ...ned contact a service technician 15 ERROR MESSAGES The burner is equipped with a unique system of alarm indications which are displayed in the form of text messages This system simplifies determining the fault type because it displays the cause of the operation shut down When the fault has been corrected restart the burner by switching the main boiler switch OFF and then ON again ERROR START This e...

Page 25: ...rnative materials available for fuel pellets production These ma terials have different characteristics some of them beneficial some of them disadvantageous Im portant factors which should be checked are energy content size small particles content moisture content and last but not least the price You should choose fuel which has the most advantageous cost to energy unit ratio lowest cost per a ther...

Page 26: ... 2W Ignition element 230V 50Hz 2000W End switch 5V Main motor transmission 230 50Hz 40W Photocell 5V Power source 5V 1300mA Fan 230V 50Hz 40W Rotation combustion chamber rear part with openings Rotation combustion chamber front part with stainless steel bolts Graphite sealing between rotation combustion chamber and turbo chamber Internal part of the rotational clack valve propeller ...

Page 27: ... of a legible and complete record identifying the company who installed the appliance If the installa tion was not carried out in a professional manner the subsequent costs are borne by the company that carried out the installation 6 The purchaser was familiarised with the use and operation of the product in a provable way 7 A claim to provide an after guarantee period repair shall be made by the ...

Page 28: ... Diameter Height Length Chimney draught Number of elbow pieces Date of last inspection Waste gas temperature Boiler connected with mixing valves and fittings brief description of connection Fuel Measured data Type Waste gas temperature C Size Emissions in stabilised state CO Moisture content CO2 O2 Person responsible for the inspection Date Stamp Customer s signature Responsible person s signature ...

Page 29: ... Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature...

Page 30: ...epair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date ...

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