Atlas PV-10HPX Installation & Operation Manual Download

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Summary of Contents for PV-10HPX

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Page 2: ...Revised 9 19 2018 Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation ...

Page 3: ...Specifications 4 Installation Requirement 6 Installation Steps 8 Test Run 37 Operation Instructions 39 Maintenance Schedule 40 Trouble Shooting 41 Exploded View 42 PV 10PX and PV 10HPX Parts List 45 Warranty 50 ...

Page 4: ... ratio Dual hydraulic cylinders designed and made on ANSI standards utilizing NOK oil seal in cylinder Self lubricating UHMW Polyethylene sliders and bronze bush Single point safety release with dual safety design Clear floor design provides non obstructed floor use Overhead safety shut off device prevents vehicle damage Standard adjustable heights accommodates variety of ceiling heights Fig 1 ...

Page 5: ...imum Pad Height Motor PV 10PX Clear floor Direct drive 4 5 T 10 000 lbs 55S 1842 2112mm 72 1 2 83 1 8 3635 3735mm 143 1 8 147 3492mm 137 1 2 2800mm 110 1 4 90 mm 3 1 2 3 0HP PV 10HPX Clear floor Direct drive 4 5 T 10 000 lbs 55S 1842 2112mm 72 1 2 83 1 8 3812 4245 4345mm 150 167 1 8 171 3492mm 137 1 2 2800mm 110 1 4 90 mm 3 1 2 3 0 HP Arm Swings View For Model PV 10PX PV 10HPX Fig 2 ...

Page 6: ...equirement Tools Required Rotary Hammer Drill 3 4in bit Carpenter s Chalk Hammer Screw Drivers 4 Foot Level Tape Measure 25ft Crescent Wrench 12 Pliers Ratchet Socket 28mm Allen Head Wrench 3mm 5mm 8mm Wrench set mm 10 13 14 15 17 19 24 27 30 Vise Grips Fig 3 ...

Page 7: ...icle falling 1 Concrete must have 4 inches minimum and must be totally cured before lift installation 2 Concrete must be in good condition and must have a test strength 3 000psi minimum 3 Floors must be level with no cracks or holes Fig 4 Power Supply 220 volt single phase motor on a 30 amp breaker with minimum of 10 gauge wire Operating voltage range is 208v 230v 4 ...

Page 8: ...ck and ensure the installation location concrete layout space size etc is suitable for lift installation B Use a carpenter s chalk line to establish installation layout of base plate Fig 5 C Check the parts before assembly 1 Packaged lift and hydraulic power unit Fig 6 Chalk Line 137 5 in ...

Page 9: ...ng carefully Fig 7 3 Remove the top connecting assembly and parts box Fig 8 4 Lift the upper column with a fork lift or hoist and loosen the bolts on the upper package stand Remove the upper column and take out the parts in the bottom column Fig 9 Shipment Parts list Serial No Top Connecting Assembly Parts box ...

Page 10: ...X 5 Lift the lower column with a fork lift or hoist remove the package stand Remove the lower column and remove the parts in the inner column Fig 10 6 Move aside the parts and check the parts according to the shipment parts list Fig 11 100 ...

Page 11: ...arts box and check the parts according to parts box list Fig 12 8 Check the parts in the parts bag 1 according to parts bag list Fig 13 9 Check the parts in the parts bag 2 according to parts bag list Fig 14 Bag 1 PV 10PX PV 10HPX Bag 2 PV 10PX PV 10HPX ...

Page 12: ...Installation Steps 12 PV 10PX PV 10HPX D Install the hydraulic hose and lock release cable brackets on the extension columns Fig 15 Use M6 x 20 Hex Bolts with M6 Nylock Nut M6 Washer ...

Page 13: ...inder Connect the extended straight fitting and 90 fitting Install the cylinders inside the carriages Fig 16 Use Teflon tape to seal pipe threads Do not use teflon tape on hydraulic hose ends Power Side Column Offside Column Fitting towards the hole of the column ...

Page 14: ...ach other Position the power side column according to the actual installation site This lift is designed with 2 sectional columns Adjust the height according to your ceiling height For model PV 10PX 1 When the ceiling height is less than 3750mm 147 5 8 connect the sectional columns with the upper holes Fig 17 Low Setting ...

Page 15: ...Installation Steps 15 PV 10PX PV 10HPX 2 When the ceiling height is over 3750mm 147 5 8 connect the sectional columns with the lower holes Fig 18 High Setting ...

Page 16: ...Installation Steps 16 PV 10PX PV 10HPX For model PV 10HPX 1 When the ceiling height is between 4250mm 167 3 8 and 4350mm 171 1 4 connect the sectional columns with the middle holes Fig 19 Low Setting ...

Page 17: ...Installation Steps 17 PV 10PX PV 10HPX 2 When the ceiling height is over 4350mm 171 1 4 connect the sectional columns with the lower holes Fig 20 High Setting ...

Page 18: ... overall width 1371 2 Install the overhead cross beam Do not drill holes for anchor bolts until overhead cross beam has been installed Fig 22 Install the anchor bolts Check the posts for plumb with level bar and adjust with the horseshoe shims if the columns are not plumb Do not tighten the anchor bolts See Fig 23 Fig 21 4 Drill the anchor holes to the depth of the length of the anchor bolts ...

Page 19: ... hook of top beam put one side of top beam on top of the extension column and connect the top beam to extension column by bolts tighten the bolts Then assemble the connecting bracket Use M12 x 30 Hex Bolt with M12 Self locking Nut Fig 23 Tighten the bolts Hook onto the extension columns ...

Page 20: ...Installation Steps 20 PV 10PX PV 10HPX 2 Assemble overhead top beam and tighten the anchor bolts Fig 24 Use M12 x 30 Hex Bolt with M12 Self locking Nut Tighten ...

Page 21: ...Use M12 x 30 Hex Bolt with M12 Self locking Nut Loosen Screw on Drive Rod for adjustment Tighten the screw after adjustment Connect the yellow and green wire to the earth wire terminal on limit switch and the earth wire terminal of power unit Connect the blue wire to terminal 11 on limit switch and terminal A1 on contactor of power unit Connect the brown wire to the terminal 12 on limit switch and...

Page 22: ... Install safety device Fig 26 Power side safety device Fig 27 Offside safety device 145 Spring Use M10 x 10 Allen Head Set Screw Use M10 x 10 Hex Head Bolts to secure the pulley bracket Use M10 x 10 Allen Head Set Screw 145 Spring 120 Spring ...

Page 23: ...Installation Steps 23 PV 10PX PV 10HPX K Lift the carriages up manually and lock them on the 1st set of locks Fig 28 ...

Page 24: ...For a ceiling height over 3750mm 147 5 8 1 1 Remove the carriages plastic covers the cable passes through from the bottom of the carriages and is pulled out from the opening of carriages then install the two cable nuts Fig 29 Screw in the two cable nuts Cable connection direction Cable connection direction ...

Page 25: ...Installation Steps 25 PV 10PX PV 10HPX 1 2 Connecting cable for high setting Fig 30 Cable 2 Cable 1 Cable 2 96 94 95 High Setting ...

Page 26: ...Installation Steps 26 PV 10PX PV 10HPX 2 Low setting cable connection For a ceiling height less than 3750mm 147 5 8 Low Setting Cable 2 Cable 1 Cable 2 Fig 31 ...

Page 27: ...ling height over 4350mm 171 1 4 1 1 Remove the carriages plastic covers the cable passes through from the bottom of the carriage and is pulled out from the opening of the carriages then install the two cable nuts Fig 32 Screw in the two cable nuts Cable connection direction Cable connection direction ...

Page 28: ...Installation Steps 28 PV 10PX PV 10HPX 1 2 Connecting cable for high setting Cable 2 Cable 1 Cable 2 96 94 95 High Setting Fig 33 ...

Page 29: ...Installation Steps 29 PV 10PX PV 10HPX 2 Low setting cable connection For a ceiling height between 4250mm 167 3 8 and 4350mm 171 1 4 Low Setting Cable 2 Cable 1 Cable 2 Fig 34 ...

Page 30: ...PX PV 10HPX 3 Special low setting cable connection PV10PX For a ceiling height between 3820mm 150 3 8 to 4250mm 167 3 8 This setting requires the optional short cables Cable 2 Cable 1 Cable 2 102 94 96 Special Low Setting Fig 35 ...

Page 31: ...Installation Steps 31 PV 10PX PV 10HPX M Install power unit Fig 36 Use M8 x 25 Hex Bolts with M8 Self locking Nut ...

Page 32: ...e At high setting and low setting oil hose connection Fig 37 Oil hose Limit switch wire Wire and oil hose pass through the support bracket Oil hose connected with 90 fitting Oil hose passes through the wire tube on top beam Oil hose connected with 90 fitting ...

Page 33: ...ble from the off side safety assembly to the power side safety assembly and through the top beam Safety cable Safety cable passes through small pulley bracket Install safety cable from offside side safety assembly first Safety cable connected with the power side safety assembly Fig 38 ...

Page 34: ...Installation Steps 34 PV 10PX PV 10HPX P Install hose retainers on both columns Fig 39 Install oil hose retainers using M6 x 8 screws Car in direction ...

Page 35: ...Use an 8mm Allen wrench to loosen the bolt Fig 41 Fig 40 Fig 41 3 Adjust arm lock in direction of arrow Fig 42 4 Adjust moon gear and arm lock until they mesh then tighten the Allen bolts on the arm lock Fig 43 Fig 42 Fig 43 Use the 8mm Allen Head Wrench to loosen the Allen Bolt Snap Ring Tighten the bolts after the moon gear and arm lock mesh well Moon Gear Arm Lock ...

Page 36: ...itch 1 Motor goes to T2 Black and T3 White 2 Power goes to L2 Black and L3 White 3 Operating Switch OS Terminal 3 goes to L3 with the power connection 4 Operating Switch OS Terminal 4 goes to Relay Terminal RT A2 5 Relay Terminal RT A1 goes to L2 Jumper wire Installing Safety Interrupt Switch 6 Remove Wire From Operating Switch OS Terminal 4 to Relay Terminal RT A2 7 One wire of Safety Interrupt S...

Page 37: ...me tighten the cable nut on the lower of the two carriages Fig 45 2 Adjust Safety Cable Lift the carriages and lock at the same height pull the safety cable and then release a little Then tighten the cable nuts Make sure the safety locks click at the same time 3 Bleeding air This hydraulic system is designed to bleed air by loosening the bleeding screw Lift the carriages to about 12 inches and loo...

Page 38: ...tighten the locking nut after the lower speed adjustment has been completed Fig 47 5 Test with load After finishing the above adjustment test run the lift with a load Run the lift in the low position several times Run the lift to the top completely NOTE If the lift vibrated on the way up with a load lubricate all pulley shafts and wear blocks If the lift vibrates on the way down the cylinders need...

Page 39: ...P button until the lift pads contact the underside of the vehicle Check to make sure the vehicle is secure 7 Continue to raise the lift slowly to the desired working height ensuring the balance of the vehicle 8 Push lowering handle to lower lift onto the nearest lock The vehicle is ready to repair NOTE The lift must always be on the safety locks To lower vehicle 1 Keep the lift area free of clutte...

Page 40: ...e 6 Lubricate all rollers and pins with 90wt Gear oil or equivalent NOTE All anchor bolts should take full torque If any of the bolts do not function for any reason DO NOT use the lift until the bolt has been replaced Every six months 1 Make a visual inspection of all moving parts for possible wear interference of damage 2 Check and adjust as necessary equalizer tension of the cables to ensure lev...

Page 41: ...lief Valve or Check Valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release Valve out of work 2 Relief Valve or Check Valve leakage 3 Cylinder or Fittings leaks Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with air 4 Gear Pump leaks 5 Over...

Page 42: ...Exploded View 42 PV 10PX PV 10HPX Exploded View Model PV 10PX PV 10HPX Fig 49 ...

Page 43: ...Exploded View 43 PV 10PX PV 10HPX Cylinders Fig 50 Atlas Power Unit 220V 50 60HZ Single phase With ETL certificate Fig 51 ...

Page 44: ...Exploded View 44 PV 10PX PV 10HPX Atlas Hydraulic Power Unit Fig 52 ...

Page 45: ...elf locking nut 34 34 11 420018 Self locking nut 8 8 12 217013 Hex Bolt 8 8 13 420045 Washer 30 30 14 61K074 Protective ring 2 2 15 217169 Right overhead bar 1 1 16 217170 Left overhead bar 1 1 17 420044 Pin stop 2 2 18 209149 Washer 4 4 19 420138 Socket Bolt 4 4 20 217019 Top pulley 4 4 21 217020 Bronze bush for pulley 6 6 22 217021 Top pulley spacer 4 4 23 217022 Pin 2 2 24 217023 Pin spacer 2 2...

Page 46: ...Bolt 6 6 42 217168 Arm pin 4 4 42A 520023 Snap ring 4 4 43 209039 Lock washer 18 18 44 209022 Washer 18 18 45 206049 Moon gear 4 4 46 217322 Outer arm for left front 1 1 47 206048 Socket bolt 12 12 48 206032 Snap clip 4 4 49 211016 Fitting ring 1 1 50 206036 Roll pin 4 4 51 217044 Arm lock 4 4 52 217045 Spring 4 4 53 217046A Left arm lock bar 2 2 54 217046 Right arm lock bar 2 2 55 209019 Screw 12...

Page 47: ...Nut 1 1 79 217012 Small spacer 2 2 80 217050 Main lock pin 2 2 81 217051 Socket bolt 2 2 82 217066 Hex Bolt 2 2 83 217008 Spring 1 1 84 217031 Cam lock 1 1 85 217033 Self locking nut 1 1 86 217032 Cable lock hold 1 1 87 217029 Small pulley bracket 1 1 88 217199 Oil hose 2 0 217201 0 2 89 209060 90 fitting for power unit 1 1 90 217200 Oil hose 1 0 91 207035 Extend fitting for cylinder 2 2 91A 20606...

Page 48: ...L 10144mm 0 2 103 201090 Shim 10 10 104 206154 Rear guard bar 2 2 105 206156 Tool tray 2 2 Parts For Hydraulic Cylinder Item Part Description Qty Note PV 10PX PV 10HPX 61 1 209069 O Ring 2 2 61 2 209070 Bleeding Plug 2 2 61 3 209071 Support Ring 2 2 61 4 209072 Y Ring 2 2 61 5 209073 O Ring 2 2 61 6 209074 Piston 2 2 61 7 209075 O Ring 4 4 61 8 217076 Piston rod 2 2 61 9 209077 Piston rod fitting ...

Page 49: ...00150 Filter 1 1 201 13 81400145 Socket bolt 4 4 201 14 420148 Cup Head Bolt 4 4 201 15 81400203 Cover of Capacitor 1 1 201 16 81400250 Start Capacitor 1 1 201 17 81400200 Running Capacitor 1 1 201 18 81400204 Rubber Gasket 1 1 201 19 420148 Cup Head Bolt 2 2 201 20 81400050 Cover of Motor Terminal Box 1 1 201 21 81400045 Push Button 1 1 201 22 81400147 Bonded Washer 1 1 201 23 81400146 Plug 1 1 2...

Page 50: ...rkmanship but does not cover normal maintenance or adjustments damage or malfunction caused by improper handling installation abuse misuse negligence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES...

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Atlas PV-10HPX, Installation & Operation Manual

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