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Atlas Equipment BP8000, Installation & Operation Manual, Page: 30 / 48

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Atlas Equipment BP8000 Installation & Operation Manual Download Page 30

Installation 

30

BP8000

7.16  Check With Load

WARNING: please follow carefully the instructions in the 

coming paragraph for avoiding damages on the lift.

Carried out two or three complete cycles of lowering and lifting with the vehicle 

loaded:

•  Repeat the checks provided for by 7.15.
•  Check no strange noise during lifting and lowering.

Summary of Contents for BP8000

Page 1: ......

Page 2: ...Revised 7 18 2019 Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation...

Page 3: ...formation 5 Product Identification 8 Packing Transport Storage 9 Lift Description 11 Technical Specification 12 Safety 17 Installation 20 Operation And Use 31 Maintenance 33 Troubleshooting 35 Parts L...

Page 4: ...te reading Indicates the operations which need proper care Indicates prohibited Indicates a possibility of danger to the operators BOLD TYPE Important information WARNING before operating the lift and...

Page 5: ...DEALERS or SERVICE CENTERS AUTHORIZED by the manufacturer shall be allowed to carry out lifting transport assembling installation adjustment calibration settings extraordinary maintenance repairs ove...

Page 6: ...of any liability for possible damages to objects or people Do not remove or make inoperative the safety devices this would cause a violation of safety at work laws and regulations Any other use which...

Page 7: ...onditions of manufacturer agreement by which this lift was acquired nor increase in any way manufacturer s liability to the customer To The Reader Every effort has been made to ensure that the informa...

Page 8: ...ifferent features from these shown this without prejudicing what has been described herein 2 1 Warranty Certificate The warranty is valid for a period of 12 months starting from the date of the purcha...

Page 9: ...base unit packed in a steel frame wrapped up in non scratch material including all the accessories 1 power unit packed in a carton box Figure 1 Packages 3 2 Lifting And Handling When loading unloadin...

Page 10: ...is delivered check for possible damages due to transport and storage verify that what is specified in the manufacturer s confirmation of order is included In case of damage in transit the customer mus...

Page 11: ...he lift is composed of two columns power side column 1 and off side column 2 each equipped with a carriage 3 and a pair of lifting arms 4 with the adaptor 5 anchored to the ground by means of base pla...

Page 12: ...ge 220V 60Hz 1Ph Power 2 2kw N Poles 2 Speed 3450 rpm Motor enclosure type B14 Insulation class IP 54 Motor connection must be carried out referring to the attached wiring diagrams the figure 6 The mo...

Page 13: ...Technical Specification 13 BP8000 5 3 Pump Type Gear Flow rate 2 1 cm3 g Continuous working pressure 180 bar Peak pressure 220 bar Figure 3 Layout...

Page 14: ...The oil with features similar to those shown in the table is recommended Test standards Features Value ASTM D 1298 Density 20 C 0 8 kg l ASTM D 445 Viscosity 40 C 32 cSt ASTM D 445 Viscosity 100 C 5 4...

Page 15: ...15 BP8000 Figure 5 Hydraulic Plan 1 Oil filter 6 Hydraulic cylinder 2 Gear pump 7 Pressure overload valve 3 Flow restrictor 8 Manual lowering valve 4 Non return valve 9 Motor 5 Lowering speed control...

Page 16: ...Technical Specification 16 BP8000 Figure 6 Electrical Diagram 220V 50Hz 60Hz 1Ph...

Page 17: ...nd lowering The lift must be operated only from the operator s control site in this safety area Operator s presence under the vehicle during working is only admitted when the vehicle is lifted and the...

Page 18: ...breaking the following safety devices have been used A pressure overload valve built inside the hydraulic power unit to prevent excessive weight The pressure overload valve has been preset by the man...

Page 19: ...displayed on the lift are with the purpose to draw the operator s attention to dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read th...

Page 20: ...ium Crescent Wrench Tape Measure 7 2 Checking For Room Suitability The lift has been designed to be used in covered and sheltered places free of overhead obstructions The place of installation must no...

Page 21: ...by proper shimming Any major slope change will affect the level lifting performance If a floor is of questionable slope considering to pour the new concrete slab 7 5 Site Layout Now locate the lift ac...

Page 22: ...at if shimming is required that enough threads are left exposed If shimming is required insert the shims as necessary under the base plate so that when the anchor bolts are tightened the columns will...

Page 23: ...e first latch position Be sure the carriage is engaged securely before attempting to route the equalizer cables Carriages must be equal height from the floor before proceeding With the carriages in eq...

Page 24: ...le is routed at the top of the pulley and inside the column ref fig 11 Continue routing the cable to the power side column referring to the diagram fig 12 Make sure the cables routed on the guides mou...

Page 25: ...ake sure to keep the hoses clean from dust Make sure not to over tighten the hose fittings so as to result in oil leakage Clean the hoses and fittings Inspect all threads for damage and make sure that...

Page 26: ...tallation 26 BP8000 7 11 Installation Of Floor Plate Drill D 10 holes using the holes in the plate as the guide Following drill steps used when anchoring columns Tighten by securing the nut to the pla...

Page 27: ...08 240V Make sure the lift is grounded well 7 13 Oil Filling And Bleeding DO NOT run power unit without oil Damage to pump can occur If motor gets hot or sounds peculiar stop immediately and recheck t...

Page 28: ...t if necessary ref Fig 18 7 15 Check Before Start Up 7 15 1 GENERAL CHECKS Make sure that the columns are plumb Make sure the lift anchored to the ground and all anchor bolts tightened Make sure the e...

Page 29: ...on the safety locks Raise the carriages to check the equalizer cable tension by grasping the adjacent cables between the thumb and the forefinger so that you can just pull the cables together ref fig...

Page 30: ...w carefully the instructions in the coming paragraph for avoiding damages on the lift Carried out two or three complete cycles of lowering and lifting with the vehicle loaded Repeat the checks provide...

Page 31: ...he safeties are engaged If an anchor bolt becomes loose or any component of the lift is found to be defective DO NOT USE THE LIFT until repairs are made 8 1 Controls Controls for operating the lift ar...

Page 32: ...3 Lifting Raise the lift by pushing the lifting button until reaching the desire height 8 4 Standing Press the lowering lever to engage the nearest lock position Always ensure that the lock in each c...

Page 33: ...failures such as too much noise overheating oil blow by etc refer to documents supplied by the manufacture or dealer to carry out maintenance Before carrying out any maintenance or repair on the lift...

Page 34: ...able tension adjust if necessary Check safety release cable adjust it if necessary Check all arm pivot pins Make sure they are properly secured Check all lifting pads replace if necessary Lubricant co...

Page 35: ...The lowering valve does not close Check and clean if dirty or replace if faulty The suction tube or pump filter is dirty Check and clean if needed Presence of air in the hydraulic system Bleed the hyd...

Page 36: ...8000 Parts Lists Lift ITEM PART NO DESCRIPTION QTY 1 Z11B110000 Power side column 1 2 Z11B120000 Off side column 1 3 Z11B210000 Main carriage assembly 1 4 Z11B220000 Slave carriage assembly 1 5 Z11B40...

Page 37: ...0212023 Seeger D 38 4 17 0201062 Screw M10X20 GB T5783 2 18 0208007 Locking washer D 10 GB T93 2 19 0205011 Washer D 10 GB T97 1 2 20 Z31B320000 Long arm assembly 2 21 Z31B310000 Short arm assembly 2...

Page 38: ...Parts Lists 38 BP8000 Power Side Column ITEM PART NO DESCRIPTION QTY 1 Z11B111000 Main Column 1 2 Z11B113000 Safety rack 1 3 Z11B114000 Safety hook 1 4 Z11B110002 Connection rod 1...

Page 39: ...Bush SF 1 3 15 0213035 Pin 4X30 4 16 0213044 Pin 2X20 2 17 0206036 Screw M6X8 GB T818 2 18 0606216 Handle cover 1 19 0206001 Screw M8X12 GB T818 2 20 0202136 Screw M5X65 GB T70 1 1 21 0204002 Nut M5 G...

Page 40: ...Parts Lists 40 BP8000 Off Side Column ITEM PART NO DESCRIPTION QTY 1 Z11B121000 Slave Column 1 2 Z11B122000 Safety rack 1 3 Z11B123000 Safety hook 1 4 Z11B110002 Connection rod 1...

Page 41: ...Pin 4X30 4 14 0213044 Pin 2X20 2 15 0206036 Screw M6X8 GB T818 2 16 0206001 Screw M8X12 GB T818 2 17 0202136 Screw M5X65 GB T70 1 1 18 0204002 Nut M5 GB T889 1 1 19 Z11B110003 Connection plate 1 20 02...

Page 42: ...Z31A210002 Cover 1 2 0205006 Washer D 6 GB T97 1 2 3 0206036 Screw M6X8 GB T818 2 4 0215125 Chain BL634X73 1 5a Z11B211000 Carriage For Main carriage assembly 1 5b Z11B221000 Carriage For Slave carria...

Page 43: ...ing 2 10 0213002 Elastic pin 3X26 GB T879 1 2 11 0202045 Screw M8X20 GB T70 1 4 12 Z31A210003 Protection cover 2 13 0203029 Nut M8 GB T6170 2 14 0205008 Washer D 8 GB T97 1 2 15 XSZ 7 12 Chain pin 1 1...

Page 44: ...Parts Lists 44 BP8000 Arm Adaptor ITEM PART NO DESCRIPTION QTY 1 Z31B320000 Long arm assembly 1 2 Z31B310000 Short arm assembly 1 3 Z31B321000 Long arm frame 1 4 Z31B322000 Long arm outer extension 1...

Page 45: ...Washer D 10 GB T97 1 3 8 XSZ 3 1TY Anti rotating gear 2 9 0202120 Screw M10X25 GB T70 1 6 10 Z31B330000 Lifting adaptor 2 11 0202032 Screw M6X16 GB T70 1 1 12 Z31B330001 Round rubber pad 1 13 Z31A3210...

Page 46: ...6432 Y1 5 Flow restrictor 2 5 7530 Y 3 Spring 2 6 0303031 90 fitting 1 4 2 7 0303002 90 union 1 4 1BT9 04SP 2 8 0303021 Tee union 1 4 1 9 WW2850 Hydraulic pipe L 2850 1 10 ZZ1385 Hydraulic pipe L 1385...

Page 47: ...Parts Lists 47 BP8000 ITEM PART NO DESCRIPTION QTY 16 0305005 Guiding ring 38X5 6X2 5 1 17 0306087 Silencer 1 8 1 18 0311007 Scraper 38X46X5 6 5 1 19 0211032 Seeger D 25 1...

Page 48: ...gence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS W...

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