Atlas Copco FD1200 Instruction Book Download Page 17

2920 1371 00

17

Instruction book

Oil-free Air Division

2.2 Installation proposal (Fig. 7)

2.3 Installation instructions

1. Install the dryer where the ambient air is as clean as possible

and where the temperature of the air will never exceed or
drop below the temperature limits (see section 7).  Keep
the ventilation gratings of the dryer free.

2. Connect the compressed air lines to the marked inlet and

outlet pipes of the dryer; if required, via valves and
preferably a by-pass valve.  Apply a sealing medium to the
threaded connections.

3. Fit manual condensate drain valve (2-Fig. 8) onto the

condensate drain pipe.
Lay out the condensate drain hose (3-Fig. 8) via a funnel
towards a drain collector to allow visual inspection.  The
hose must pitch downwards, away from the dryer and the
open end must never dip into the water of the drain collector.
If the condensate drain has been led down outside the
compressor room where the pipe may be exposed to freezing
temperatures, the pipe must be insulated.

4. A sticker dealing in short with the operating instructions

1.

FD dryer

2a. DD-type general-purpose prefilter
2b. PD-type high-efficiency prefilter
2c. DD-type afterfilter

3.

Air receiver with condensate drain

4.

Pressure gauge

5.

Drain pipes

6.

Dryer outlet valve

7.

By-pass system

8.

By-pass valve

9.

Dryer inlet valve

Fig. 7. Installation proposal

Summary of Contents for FD1200

Page 1: ...the requirements for instructions specified by the machinery directive 89 392 EEC and is valid for CE as well as non CE labelled machines Registration code Collection APC FD Tab 38 Sequence 987 No 292...

Page 2: ...ons must be performed by trained personnel from Atlas Copco who can also be contacted if any further information is desired In all correspondence always mention the dryer type and the complete serial...

Page 3: ...the water outlet of the condenser FD560 up to 950 are air cooled while FD560 W up to 1600 W are water cooled dryers The suffix W is not mentioned further in the book where the descriptions are valid...

Page 4: ...trap with automatic discharge 5 Automatic condensate drain hose 6 Manual condensate drain valve 7 Liquid separator 8 Sight glass with moisture indicator 9 Refrigerant condenser 10 Liquid refrigerant...

Page 5: ...of the liquid separator s and evaporates the surrounding liquid From liquid separator s 7 the refrigerant gas is sucked in by the compressor The dryers are provided with a sight glass 8 The sight glas...

Page 6: ...s tripped In such case the compressor will restart when the motor windings have cooled down which may take up to 2 hours An electronic thermostat with display and alarm functions is installed on the i...

Page 7: ...S3 Fan control switch 1 Condensate trap with automatic discharge 2 Refrigerant shut off valve 3 Condenser 4 Liquid refrigerant receiver 5 Fan 6 Sensor high pressure shut down switch 7 Refrigerant exp...

Page 8: ...e is reached Press key 5 or wait a few seconds to store the new value If the temperature increases above the preset value alarm indicator lamp H3 Fig 10 will light up An automatic interval drain 1 may...

Page 9: ...receiver 2 Condenser 3 Flow regulating valve 4 Refrigerant shut off valve 5 Electric cubicle Figs 5 Side views of water cooled FD units 6 Condensate trap with automatic discharge 7 Refrigerant shut o...

Page 10: ...2920 1371 00 10 Oil free Air Division Instruction book 2 INSTALLATION 2 1 Dimension drawings Figs 6 Fig 6a Dimension drawing of FD560...

Page 11: ...2920 1371 00 11 Instruction book Oil free Air Division Fig 6b Dimension drawing of FD560 W...

Page 12: ...2920 1371 00 12 Oil free Air Division Instruction book Fig 6c Dimension drawing of FD700...

Page 13: ...2920 1371 00 13 Instruction book Oil free Air Division Fig 6d Dimension drawing of FD700 W...

Page 14: ...2920 1371 00 14 Oil free Air Division Instruction book Fig 6e Dimension drawing of FD850 and FD950...

Page 15: ...2920 1371 00 15 Instruction book Oil free Air Division Fig 6f Dimension drawing of FD850 W FD950 W and FD1200 W...

Page 16: ...2920 1371 00 16 Oil free Air Division Instruction book Fig 6g Dimension drawing of FD1600 W...

Page 17: ...ve 2 Fig 8 onto the condensate drain pipe Lay out the condensate drain hose 3 Fig 8 via a funnel towards a drain collector to allow visual inspection The hose must pitch downwards away from the dryer...

Page 18: ...the dryer 7 Check that the primary side connection of the transformer T1 Fig 3 corresponds with the supply voltage 8 Check that the electrical installation corresponds to the local codes The dryer mus...

Page 19: ...he spindle fully out and refit the cap 3 On air cooled dryers press run stand by button S1 Check that the sense of rotation of the fan motor is correct Cooling air must be drawn in through the condens...

Page 20: ...ficient cooling water flow 2 Refrigeration system problems or maladjustment Maladjustment of the refrigerant expansion valve 7 Fig 4b and 9 Fig 5b Shortage of refrigerant in circuit through leakage Co...

Page 21: ...ntilated Local law may impose that work on the refrigerant circuit of the cooling dryer or on any equipment which influences its function should be executed by an authorized control body the installat...

Page 22: ...t temperature too high c See 1b d Condenser externally clogged d Clean the condenser e Insufficient cooling water flow e See 1c f Cooling water inlet temperature too high f See 1d 3 Compressor stops o...

Page 23: ...ooling water temperature C 45 45 7 2 Specific data Air dryer FD 560 W 560 HP W 700 W 850 W Location Indoors Indoors Indoors Indoors Medium to be dried Air Air Air Air Volume flow at dryer inlet at nom...

Page 24: ...50 Hz l s 0 8 1 2 1 6 60 Hz l s 1 2 1 6 Electric power input Air cooled 50 Hz l s 11 8 60 Hz l s Water cooled 50 Hz kW 10 7 12 3 18 6 60 Hz kW 14 8 22 3 Refrigerant Difluormonochlormethane CHF2Cl R40...

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