background image

Maintain a balanced body position and firm foot-
ing

React quickly to excessive vibration due to dam-
aged, or improperly mounted insert tool

Keep away from rotating drive spindle and abras-
ives. Rotation may continue for several seconds
after the throttle has been released. Do not lay the
tool down until rotation has stopped

Observe that stored compressed air in the hose
may cause an accidental start

Release control device if the energy supply should
fail

Maintenance

Rust protection and internal cleaning

Water in the compressed air, dust and wear particles
cause rust and sticking of vanes, valves etc.

This can be solved by lubricating with oil (a few

drops), running the machine for 5-10 seconds and
wiping off excess oil with a cloth.

Do this before

longer standstills.

Lubrication

The front motor ball bearing should be lubricated
with grease in conjuction with the regular overhaul
of the machine.

For flexible spindle extension

– When fitting the

extended spindle – apply 0.5 cm

3

of grease type

“Lubricating Engineers LE3752” (or EP grease) at
the bottom of the hole in the collet holder.

Lubricating guide

Use lubricants of good quality. The oils and greases
listed in the lubrication table are examples of lubric-
ants that can be recommended.

Air lubrication

General purpose

Bearings

Brand

Energol E46

Energrease LS-EP2

BP

Spheerol EP L2

Castrol

Arox EP46

Beacon EP2

Esso

Chopin 46

Rembrandt EP2

Q8

Almo oil 525

Mobilegrease XHP 222

Mobil

Tonna R32

Alvania EP2

Shell

Aries 32

Multifak EP2

Texaco

BR2 Plus

Molycote

Overhaul

T

 WARNING   Overspeed could result in serious

injury or death

If governor is used, check that correct governor
is assembled. Careless handling may put it out of
order

Do not disassemble security parts, e.g. speed
governor or overspeed shut-off. These parts must
be completely replaced when damaged

Always check the free speed of the machine after
service. See Section

Preparation before using the

die grinder

The entire machine should be checked regularly at
six-month intervals. If it is in heavy duty service or
not running properly it should be taken out of service
more often for inspection.

The strainer at the air inlet should be cleaned fre-

quently to prevent clogging and decreased capacity.

Useful information

C

Log in to Atlas Copco www.atlascopco.com

You can find information concerning our products,
accessories, spare parts and published matters on our
website.

Ergonomic guidelines

Consider your workstation as you read through this
list of general ergonomic guidelines and see if you
can identify areas for improvement in posture, com-
ponent placement, or work environment.

• Take frequent breaks and change work positions

frequently.

• Adapt the workstation area to your needs and the

work task.

• Adjust for convenient reach range by determin-

ing where parts or tools should be located to
avoid static load.

• Use workstation equipment such as tables and

chairs appropriate for the work task.

• Avoid work positions above shoulder level or with

static holding during assembly operations.

• When working above shoulder level, reduce

the load on the static muscles by reducing the
weight of the tool, using for example torque
arms, hose reels or weight balancers. You can
also reduce the load on the static muscles by
holding the tool close to the body.

• Make sure to take frequent breaks.
• Avoid extreme arm or wrist postures, particu-

larly for operations requiring a degree of force.

5

© Atlas Copco Industrial Technique AB - 9836 9905 00

Safety and operating instructions

EN

G2417 S250

Summary of Contents for 8423 0312 82

Page 1: ...rom Serial No A5850001 2014 04 8423 0312 82 G2417 S250 25000 r min WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference ...

Page 2: ...Table of content Safety and operating instructions 3 EN Spare part list 7 EN Accessories 10 EN Service instructions 11 EN Atlas Copco Industrial Technique AB 9836 9905 00 2 G2417 S250 Table of content ...

Page 3: ...n 2 C and 10 C Installation of an Atlas Copco refrigeration type air dryer is recommended Use a separate air filter of type Atlas Copco FIL removes solid particles larger than 15 microns and more than 90 of liquid water installed as close as possible to the product and prior to any other air preparation unit like REG or DIM please see Air Line Accessories in our main catalogue Blow out the hose be...

Page 4: ...essory is cor rect for the size of collet Do not mix mm shanks with inch collets and vice versa Observe a min of 10 mm axial grip of the shank When fitting mounted wheels or burrs reduce the overhang by pushing the shank all the way into the collet Check also the recommendations given by the tool manufacturer Observe that increased overhang of shank reduces permissible speed Before starting the ma...

Page 5: ... Careless handling may put it out of order Do not disassemble security parts e g speed governor or overspeed shut off These parts must be completely replaced when damaged Always check the free speed of the machine after service See Section Preparation before using the die grinder The entire machine should be checked regularly at six month intervals If it is in heavy duty service or not running pro...

Page 6: ...y for technical reasons The use of other than genuine Atlas Copco replace ment parts may result in decreased tool performance and increased maintenance and may at the company option invalidate all warranties Warranty Contact the Atlas Copco sales representative within your area to claim a product Warranty will only be approved if the product has been installed operated and overhauled according to ...

Page 7: ...iption Qty Ordering No Ref No Holder compl 1 4110 0844 90 1 2 3 Nut 1 4150 0760 00 2 Collet holder 1 3 Collet 1 4150 0075 00 4 Front nut 1 4150 1611 02 5 Cover compl 1 6 Ring 1 4150 1382 00 7 6200 2Z Service kit 4081 0315 90 Ball bearing 1 8 29 1x1 6 Service kit 4081 0315 90 O ring 1 9 End plate 1 4150 1203 00 10 FRP 2x5 Service kit 4081 0315 90 Pin 1 11 Spacer 1 4150 1202 00 12 L 48 Rotor 1 4150 ...

Page 8: ...7 ftlb 5 Nm Remark Included in Service kit Description Qty Ordering No Ref No Lever kit 1 4150 1594 90 1 2 3 Lever compl 1 2 2 5x30 Pin 1 0108 1691 13 3 Pin compl 1 4150 1978 90 4 5 6 Pin 1 5 2x1 5 Service kit 4081 0315 90 O ring 1 6 Bushing 1 4150 1987 01 7 Motor casing 1 8 Valve compl 1 4150 1976 90 9 10 15 Lever 1 10 Needle bearing 1 11 Nozzle 1 12 11 1x1 6 Service kit 4081 0315 90 O ring 1 13 ...

Page 9: ...0 1988 00 1 Service Tools Service Tools Remark Description Ordering No Section A F 14 mm Open end wrench 4080 0153 00 Motor Ø27 64 x Ø4 3 mm Adjustable spanner 4080 0848 80 Motor Service Kits Service kit Motor Motor casing Ordering No 4081 0315 90 Remark Included in Service kit Description Qty Ordering No 6200 2Z Ball bearing 1 29 1x1 6 O ring 1 FRP 2x5 Pin 1 L 48 Vane 3 696 2RS Ball bearing 1 26 ...

Page 10: ...ded Open end spanner 4007990 1 Remark Included in Service kit Description Qty Ordering No Ref No A F 14 mm Open end spanner 2 4080 0153 00 1 Atlas Copco Industrial Technique AB 9836 9905 00 10 G2417 S250 EN Accessories ...

Page 11: ...1 4007552 START 2 1 600 630 kPa 6 6 3 bar 87 90 psi g 14mm 10 Nm 4080 0153 00 Free speed 4007562 6 3 bar 630 kPa 90 psig Max r min Min r min Model 25000 22 000 G2417 S250 11 Atlas Copco Industrial Technique AB 9836 9905 00 Service instructions EN G2417 S250 ...

Page 12: ...nauthorized use or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability Out of respect to wildlife and nature our technical literature is printed on environmentally friendl...

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