Atlas Copco 4045HFG81 Instruction Manual Download Page 121

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TERMINAL LIST
X1:3

Battery 0V

X3:GB

Close generator output

X3:GB

Close generator output

X3:MB

Close mains output

X3:MB

Close mains output

X3:300

Remote start

X3:301

Remote start

X3:384

Common alarms

X3:385

Common alarms

X4:18

Voltage reference - R

X4:19

Voltage reference - S

X4:20

Voltage reference - T

X4:21

Voltage reference - NR

X4:832

Aux. input AC supply

X4:835

Aux. input AC supply

X5:6

Battery c

X5:7

Battery charger -

X5:11

DC power output - 12V

X5:12

DC power output - 0V

X5:20

Shunt coil

X5:21

Shunt coil

X5:100

Emergency stop

X5:101

Emergency stop

X5:102

Emergency stop

X5:103

Emergency stop

X5:104

Emergency stop

X5:105

Emergency stop

X6:812

Heater

X6:813

Heater

X6:PE

X10:L1

Use terminal - L1

X10:L2

Use terminal - L2

X10:L3

Use terminal - L3

X10:N

Use terminal - N

X10:PE

Use terminal - PE

X11:L1

Distribution terminal - L1

X11:L2

Distribution terminal - L2

X11:L3

Distribution terminal - L3

X11:N

Distribution terminal - N

X11:PE

Distribution terminal - PE

Summary of Contents for 4045HFG81

Page 1: ...s English QES 60 Jd S3A ESF QES 85 Jd S3A ESF QES 105 Jd S3A ESF QES 120 Jd S3A ESF QES 150 Jd S3A ESF QES 200 Jd S3A ESF 4045HFG81 4045HFG82_A 4045HFG82_B 4045HFG82_C 6068HFG82_A 6068HFG82_B 01_00_Fr...

Page 2: ......

Page 3: ...TABLE ENERGY DIVISION www atlascopco com Printed matter N 2954 9 0 00 10 2016 QES 60 85 105 120 150 200 Jd S3 ESF Instruction Manual for AC Generators Instruction manual 5 Circuit diagrams 109 Origina...

Page 4: ...approval in writing Neglecting maintenance or making changes to the setup of the machine can result in major hazards including fire risk While every effort has been made to ensure that the informatio...

Page 5: ...e loads 23 3 3 2 Quality minimum section and maximum length of cables 23 3 3 3 Connecting the load 24 4 Operating instructions 25 4 1 Before starting 25 4 2 Operating and setting Qc1111 Qc2111 25 4 2...

Page 6: ...rance 53 5 6 Engine consumable specifications 54 5 6 1 Engine fuel specifications 54 5 6 2 Engine oil specifications 54 5 6 3 Engine coolant specifications 55 6 Checks and trouble shooting 57 6 1 Engi...

Page 7: ...0 3 Technical specifications for QES 105 units 87 10 4 Technical specifications for QES 120 units 92 10 5 Technical specifications for QES 150 units 97 10 6 Technical specifications for QES 200 units...

Page 8: ...the mechanical technician is also trained to perform maintenance and repair as described in the instruction manual and is allowed to change settings of the control and safety system A mechanical techn...

Page 9: ...he machinery and equipment shall be kept clean i e as free as possible from oil dust or other deposits 7 To prevent an increase in working temperature inspect and clean heat transfer surfaces cooler f...

Page 10: ...ay cable or safety chain If the unit has no parking brake or jockey wheel immobilize the unit by placing chocks in front of and or behind the wheels When the towbar can be positioned vertically the lo...

Page 11: ...ause severe injuries to the nervous system of human beings When the sound pressure level at any point where personnel normally has to attend is below 70 dB A no action needs to be taken above 70 dB A...

Page 12: ...generator set The generator set is provided with circuit breakers for overload protection When a breaker has tripped reduce the concerned load before restarting 25 If the generator set is used as stan...

Page 13: ...ix synthetic with mineral oil 14 Protect the engine alternator air intake filter electrical and regulating components etc to prevent moisture ingress e g when steam cleaning 15 When performing any ope...

Page 14: ...handling batteries e g when checking the charge condition 2 Install a sign prohibiting fire open flame and smoking at the post where batteries are being charged 3 When batteries are being charged an...

Page 15: ...z and 480V 60hz The QES 60 85 105 120 150 200 generator sets are driven by a fluid cooled diesel engine manufactured by John Deere An overview of the main parts is given in the diagram below Some part...

Page 16: ...16 A Alternator AF Air filter BS Battery switch C Cubicle DFW Drain flexible cooling water E Engine F Fan FCW Filler cap cooling water FF Fuel filter G1 Battery OF Oil filter...

Page 17: ...XXXXXXX Fuel tank capacity XXX L Oil sump capacity XXX L Cool system capacity XXX L Alternator XXXXXXXXXXX Service Pak Description Order Nr SERVICE PACK 500 HOURS xxxxxxxxxxx SERVICE PACK 1000 HOURS x...

Page 18: ...ontrol panel The control panel grouping controller fuel gauge and control switch is placed at the rear end of the right side of the generator set 2 3 6 Data plate and serial number The generator set i...

Page 19: ...king fluid can be removed via drain holes secured by drain plugs Tighten the plugs firmly and check for leakages When removing the leaking fluid observe all relevant local legislation 2 3 10 Hot parts...

Page 20: ...necessary tasks to control and protect the generator set which allows operation in many different applications Additionally the optional Qc2111 controller provides AMF functionality A1 Qc1111 Qc2111 d...

Page 21: ...terminals X10 Main power supply 400 V AC Terminals L1 L2 L3 N neutral and PE earthing hidden behind the control panel door and behind a small transparent door FS1 Earth leak detector Detects and indi...

Page 22: ...cooling air is not recirculated 3 2 2 Outdoor installation Place the generator set on a horizontal even and solid floor The generator set can operate in a slant position not exceeding 15 in both sense...

Page 23: ...carrying capacity are determined by installation conditions stress and ambient temperature For flexible wiring rubber sheathed flexible core conductors of the type H07 RN F Cenelec HD 22 or better mus...

Page 24: ...th local regulations for power installations on building sites 3 3 3 2 Protection Check whether frequency voltage and current comply with the ratings of the generator set Provide a load cable without...

Page 25: ...hat the earth fault protection FS1 has not tripped reset if necessary 4 2 Operating and setting Qc1111 Qc2111 4 2 1 Setting the Qc1111 Qc2111 4 2 1 1 Button overview In your own interest always strict...

Page 26: ...nd configuration screens and to go to the previous parameter level 5 DOWN Is used for navigating the instrumentation event log and configuration screens and to go to the next parameter level 1 Stop Re...

Page 27: ...instrumentation screen Hours run instrumentation screen Battery voltage instrumentation screen Oil pressure instrumentation screen Coolant temperature instrumentation screen Flexible sender instrumen...

Page 28: ...ears when the engine is running and all timers have expired either on or off load The animation speed is reduced when running in idle mode Appears when the unit is in the front panel editor Appears wh...

Page 29: ...rns the display to the Home page Once selected a page will remain on the LCD display until the user selects a different page or after an extended period of inactivity Page Delay Timer the module will...

Page 30: ...ts Mains Voltage ph N Mains Voltage ph ph Mains Frequency Load pages These pages contain electrical values of the load measured or derived from the module s voltage and current inputs The power values...

Page 31: ...on Engine DTC ECU alarms This page contains active Diagnostic Trouble Codes DTC if the engine ECU generates a fault code The alarm conditions are detected by the engine ECU and displayed by the Qc1111...

Page 32: ...ine ECU has detected a fault not recognised by the Qc1111 Qc2111 module contact the engine manufacturer for support Low Oil Pressure The engine ECU has detected that the engine oil pressure has fallen...

Page 33: ...u will be displayed 4 2 2 Generator set operating modes The generator set can be used in 3 operating modes Stop Reset mode Automatic mode Manual Start mode 4 2 2 1 Stop mode 1 Activate Stop Reset mode...

Page 34: ...er intervention Starting 1 If a starting request is made the starting sequence will begin Starting requests can be from the following sources Mains supply out of limits Qc2111 only Activation of an au...

Page 35: ...de are selected NOTE If a digital input configured to panel lock is active changing module modes will not be possible Viewing the instruments and event logs is NOT affected by panel lock Starting sequ...

Page 36: ...ctivation of an auxiliary input that has been configured to Generator Load Inhibit Stopping In manual start mode the set will continue to run until either The STOP RESET button is pressed The delayed...

Page 37: ...ave the current value the value ceases flashing 7 Press and hold the AUTO Accept button to save and exit the editor the configuration icon is removed from the display Pressing and holding the START or...

Page 38: ...r the most important subassemblies Atlas Copco has developed service kits that combine all wear parts These service kits offer you the benefits of genuine parts save on administration costs and are of...

Page 39: ...8 x x x x Check for leaks in engine air oil or fuel system x x x x Inspect Replace hoses and clamps x x x x Check electrical system cables for wear x x Check torque on critical bolt connections 12 x x...

Page 40: ...x Grease the mast collar x x x x Inspection by Atlas Copco service technician x x x Generator sets in stand by application have to be tested on a regular basis At least once a month the engine should...

Page 41: ...nt x x x x x Grease coupling head tow bar bearings at the housing of the overrun brake x x x Check brake system if installed and adjust if necessary x x x Oil or grease brake lever and moving parts su...

Page 42: ...torque values 13 The function of this protection should be tested minimum on every new installation 14 Water in fuel tank can be detected by means of 2914 8700 00 Drain fuel tank when water is detect...

Page 43: ...ces Reduce the low load periods to a minimum This should be achieved by adequately sizing the unit for the application It is recommended that a unit is always used with a load 30 of nominal Corrective...

Page 44: ...d coolant and replacing the fuel oil and air filters 5 4 1 Engine oil level check For the intervals see section Maintenance schedule on page 38 Use Atlas Copco engine oil PAROIL E or PAROIL Extra Chec...

Page 45: ...ly A filter wrench should be used for removal only 9 Install and tighten the oil filter by hand until it is firmly seated against the dust seal DO NOT apply an extra 3 4 or 1 1 4 turn after gasket con...

Page 46: ...he unique engine protection features of the PARCOOL EG the concentration of the Glycol in the water should be always above 33 vol Mixtures with more than 68 vol mix ratio in water are not recommended...

Page 47: ...ns in the system the coolant with the lowest properties influences the quality of the mixed coolant Fill To assure proper operation and the release of trapped air run the engine until normal engine op...

Page 48: ...ap Remove the element 4 from the housing 5 Reassemble in reverse order of dismantling Inspect and tighten all air intake connections Reset the vacuum indicator 5 4 5 Replacing fuel filter The engines...

Page 49: ...ning ring onto the mounting base making sure the dust seal is in place on the filter base 13 Hand tighten the ring counter clockwise about 1 3 turn until it snaps into the detent DO NOT overtighten th...

Page 50: ...harged battery Take out the battery Battery and electrolyte must be at equal temperature above 10 C Remove cover and or plug from each cell Fill each cell with electrolyte until the level reaches 10 t...

Page 51: ...ut periodic condition tests Test intervals of 1 to 3 months depending on climate and operating conditions are recommended If doubtful conditions are noticed or malfunctions arise keep in mind that the...

Page 52: ...so that it is aligned with the centres of the pulley and the tensioner 7 Rotate the swing arm using a torque wrench until marks A and B are aligned 8 Record the torque wrench measurement and compare w...

Page 53: ...e clearance for adjusting rocker arm to valve tip engine cold Clearance 0 36 mm 0 014 inch Exhaust valve clearance for adjusting rocker arm to valve tip engine cold Clearance 0 46 mm 0 018 inch Rocker...

Page 54: ...nd contaminants that tend to build up under very high temperatures PAROIL s detergent additives keep sludge forming particles in a fine suspension instead of allowing them to clog your filter and accu...

Page 55: ...ionised special coolant additives and if necessary freeze protection Coolant that is not to manufacturer s specification will result in mechanical damage of the engine The freezing point of the coola...

Page 56: ...and the radiator minimizing the risk for engine overheating and possible failure It reduces water pump seal wear and has excellent stability when subjected to sustained high operating temperatures PAR...

Page 57: ...em Fault in atomisers or atomisers of an incorrect type Restriction in fuel tank vent Wrong type or grade of fuel used Restricted movement of engine speed control Restriction in exhaust pipe Engine te...

Page 58: ...rs or atomisers of an incorrect type Fault in cold start system Wrong type or grade of fuel used Engine temperature is too high Incorrect valve tip clearances The engine runs erratically Fault in fuel...

Page 59: ...on in air filter cleaner or induction system Incorrect valve tip clearances The engine starts and stops Dirty fuel filter element Restriction in air filter cleaner or induction system Air in fuel syst...

Page 60: ...otection Check frequency voltage regulator Winding failure Check windings High voltage at no load Voltage potentiometer out of setting Reset voltage Failed regulator Substitute regulator Lower than ra...

Page 61: ...on In the event of an electrical trip or shutdown alarm the module displays the Alarm icon and the STOP RESET button LED begins to flash If multiple alarms are active at the same time the Alarm icon a...

Page 62: ...inputs can be configured to digital inputs The module detects that an input configured to create a fault condition has become active Fail to stop The module has detected a condition that indicates tha...

Page 63: ...pre set pre alarm setting after the Safety On timer has expired Generator Over Frequency The generator output frequency has risen above the pre set pre alarm setting CAN ECU Fault The engine ECU has d...

Page 64: ...64 Air Filter Maintenance Alarm Maintenance due for air filter Fuel Filter Maintenance Alarm Maintenance due for fuel filter Display Description Reason...

Page 65: ...ed before a reset will take place If the alarm condition remains it is not possible to reset the unit Display Description Reason Auxiliary Inputs The module detects that an auxiliary input which has b...

Page 66: ...son Auxiliary Inputs The module detects that an auxiliary input which has been user configured to create a fault condition has become active Analogue Input Configured As Digital The analogue inputs ca...

Page 67: ...Over Voltage The generator output voltage has risen above the pre set alarm setting Generator Under Frequency The generator output frequency has fallen below the pre set alarm setting after the Safet...

Page 68: ...the set should the signal be removed Oil Sender Open Circuit The oil pressure sensor has been detected as being open circuit Coolant Temperature Sender Open Circuit The coolant temperature sensor has...

Page 69: ...latile Corrosion Inhibitor or another drying agent inside the generator set and close the doors Stick sheets of VCI paper with adhesive tape on the bodywork to close off all openings Wrap the generato...

Page 70: ...materials for recycling in the future is foreseen 8 2 Disposal of materials Dispose contaminated substances and material separately according to local applicable environmental legislation Before dism...

Page 71: ...battery chargers have been designed to be permanently connected to a battery keeping it charged to maximum capacity The charger will continue to operate during cranking and running It can accept mult...

Page 72: ...matically by the engine ECU A LED on the control panel indicates that the air preheating is ON and the engine will start as soon as the correct air temperature is reached On QES 60 generator sets a pu...

Page 73: ...nterrupts phase L2 towards XS2 It can be reset after eliminating the problem Q603 Circuit breaker for XS3 Interrupts the power supply to XS3 when a short circuit occurs at the load side or when the ov...

Page 74: ...oltage adjust potentiometer 60 Hz Allows to adjust the output voltage at 60 Hz S3 Frequency selector switch 50 Hz 60 Hz Allows to choose the frequency of the output voltage 50 Hz or 60 Hz The Dual fre...

Page 75: ...rthing hidden behind the control panel door and behind a small transparent door EM1 Insulation monitoring relay Checks the insulation resistance and activates Q600 when the insulation resistance is to...

Page 76: ...external fuel tank to the unit View outside View inside When using this option make sure to connect the fuel supply line as well as the fuel return line Connections to fuel lines ought to be air tight...

Page 77: ...space for operation inspection and maintenance at least 1 meter at each side To maintain the undercarriage Check the tightness of the towbar bolts the axle bolts and the wheel nuts at least twice a y...

Page 78: ...m ambient temperature 50 C Altitude capability 3000 m Maximum relative air humidity 85 Minimum starting temperature 0 C Minimum starting temperature with cold start equipment optional 18 C 25 C Perfor...

Page 79: ...acc to ISO 8528 1 1993 transportable D optional mobile E Mounting fully resilient Climatic exposure open air Engine 4 Standard ISO 3046 ISO 8528 2 Type John Deere 4045HFG81 Rated net output PRP 54 0...

Page 80: ...Residual current release IDn 0 030 30 A Insulation resistance optional 1 200 kOhm Outlet sockets optional domestic 1x 2p PE 16 A 230 V domestic 1x 2p PE 16 A 230 V CEE form 1x 3p N PE 16 A 400 V CEE f...

Page 81: ...under test conditions for up to 200h of operation per year with the maintenance intervals and procedures being carried out as described by the manufacturers The permissible average power output PPP o...

Page 82: ...erature with cold start equipment optional 18 C 25 C 18 C 25 C Performance data 2 3 4 5 Rated active power PRP 66 9 kW 67 0 kW Rated active power ESP 73 0 kW 74 3 kW Rated apparent power PRP 83 7 kVA...

Page 83: ...Deere 4045HFG82_A 4045HFG82_A Rated net output PRP 73 1 kW 71 9 kW rating type acc ISO 3046 7 ICXN ICXN Coolant coolant coolant Combustion system HPCR HPCR Aspiration turbocharged turbocharged Charge...

Page 84: ...00 kOhm 1 200 kOhm Outlet sockets optional domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V CEE form 1x CEE form 1x 3p N PE 3p N PE 1...

Page 85: ...ce under the stated operating conditions for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200h of operation per year with t...

Page 86: ...95 95 95 95 95 95 95 90 90 2000 95 95 95 95 95 95 90 90 90 85 85 2500 90 90 90 90 90 90 85 85 85 NA NA 3000 90 90 90 90 90 90 85 85 85 NA NA Derating factor 1800PRP Height m Temperature C 0 5 10 15 20...

Page 87: ...temperature with cold start equipment optional 18 C 25 C 18 C 25 C Performance data 2 3 4 5 Rated active power PRP 82 8 kW 83 2 kW Rated active power ESP 90 9 kW 92 2 kW Rated apparent power PRP 103 5...

Page 88: ...Deere 4045HFG82_B 4045HFG82_B Rated net output PRP 89 8 kW 88 7 kW rating type acc ISO 3046 7 ICXN ICXN Coolant coolant coolant Combustion system HPCR HPCR Aspiration turbocharged turbocharged Charge...

Page 89: ...00 kOhm 1 200 kOhm Outlet sockets optional domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V CEE form 1x CEE form 1x 3p N PE 3p N PE 1...

Page 90: ...ce under the stated operating conditions for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200h of operation per year with t...

Page 91: ...5 95 95 95 95 95 90 90 2000 95 95 95 95 95 95 90 90 90 85 85 2500 90 90 90 90 90 90 85 85 85 NA NA 3000 90 90 90 90 90 90 85 85 85 NA NA Derating factor 1800PRP Height m Temperature C 0 5 10 15 20 25...

Page 92: ...mperature with cold start equipment optional 18 C 25 C 18 C 25 C Performance data 2 3 4 5 Rated active power PRP 96 0 kW 96 0 kW Rated active power ESP 105 6 kW 105 6 kW Rated apparent power PRP 120 0...

Page 93: ...n Deere 4045HFG82_C 4045HFG82_C Rated net output PRP 104 9 kW 102 8 kW rating type acc ISO 3046 7 ICXN ICXN Coolant coolant coolant Combustion system HPCR HPCR Aspiration turbocharged turbocharged Cha...

Page 94: ...00 kOhm 1 200 kOhm Outlet sockets optional domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V CEE form 1x CEE form 1x 3p N PE 3p N PE 1...

Page 95: ...ce under the stated operating conditions for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200h of operation per year with t...

Page 96: ...95 95 95 95 95 95 95 95 95 2000 95 95 95 95 95 95 95 95 95 95 90 2500 95 95 95 95 95 95 95 95 95 NA NA 3000 95 95 95 95 95 95 95 95 95 NA NA Derating factor 1800PRP Height m Temperature C 0 5 10 15 20...

Page 97: ...mperature with cold start equipment optional 18 C 25 C 18 C 25 C Performance data 2 3 4 5 Rated active power PRP 120 0 kW 127 9 kW Rated active power ESP 131 2 kW 141 0 kW Rated apparent power PRP 150...

Page 98: ...Deere 6068HFU82_A 6068HFU82_A Rated net output PRP 133 9 kW 135 7 kW rating type acc ISO 3046 7 ICXN ICXN Coolant coolant coolant Combustion system HPCR HPCR Aspiration turbocharged turbocharged Char...

Page 99: ...0 V domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V CEE form 1x CEE form 1x 3p N PE 3p N PE 16 A 400 V 16 A 400 V CEE form 1x CEE form 1x 3p N PE 3p N PE 32 A 400 V 32 A 400 V CEE form 1x CE...

Page 100: ...nce under the stated operating conditions for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200h of operation per year with...

Page 101: ...100 100 100 100 100 95 95 95 90 85 2000 95 95 95 95 95 95 90 90 90 85 80 2500 90 90 90 90 90 90 85 85 85 NA NA 3000 90 90 90 90 90 90 85 85 85 NA NA Derating factor 1800PRP Height m Temperature C 0 5...

Page 102: ...emperature with cold start equipment optional 18 C 25 C 18 C 25 C Performance data 2 3 4 5 Rated active power PRP 160 0 kW 167 0 kW Rated active power ESP 176 0 kW 184 4 kW Rated apparent power PRP 20...

Page 103: ...John Deere 6068HFU82_B 6068HFU82_B Rated net output PRP 175 3 kW 178 0 kW rating type acc ISO 3046 7 ICXN ICXN Coolant coolant coolant Combustion system HPCR HPCR Aspiration turbocharged turbocharged...

Page 104: ...30 V domestic 1x domestic 1x 2p PE 2p PE 16 A 230 V 16 A 230 V CEE form 1x CEE form 1x 3p N PE 3p N PE 16 A 400 V 16 A 400 V CEE form 1x CEE form 1x 3p N PE 3p N PE 32 A 400 V 32 A 400 V CEE form 1x C...

Page 105: ...nce under the stated operating conditions for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200h of operation per year with...

Page 106: ...100 100 100 100 100 100 95 95 95 90 85 2000 95 95 95 95 95 95 90 90 90 85 80 2500 90 90 90 90 90 90 85 85 85 NA NA 3000 90 90 90 90 90 90 85 85 85 NA NA Derating factor 1800PRP Height m Temperature C...

Page 107: ...e feet vibration damper M12 8 8 54 10 Engine vibration damper beam M8 8 8 25 3 Engine beam frame M8 8 8 25 3 Alternator vibration damper M12 8 8 54 10 Alternator vibration damper beam M8 8 8 25 3 Alte...

Page 108: ...t F 32 1 8 MASA Kg GENERATOR SET ISOXXXX MODEL FN HZ XX Y KVA XXX SN COP Y KW XXX PN COP Y V XXX VN Y A XXX IN XXXX Cos ph xx ESFXXXX XXXX MADE IN XXXX CE 3 14 15 16 4 2 8 7 6 5 12 17 11 10 9 1 13 1 N...

Page 109: ...109 Circuit diagrams...

Page 110: ...2 XA1 3 18 XA1 3 19 20 18 19 20 3 XA1 1 4 6 7 3 4 6 7 XA1 1 XA1 1 XA1 1 5 7HUPLQDOV PXVW EH EULGJHG LI WKH WHUQDO PHUJHQF 6WRS LVQ W PRXQWHG Q2 Q7 S13 S1 K54 K7 K3 K54 K503 K527 K7 S13 K3 Q3 S13 1 2 3...

Page 111: ...3 XA1 3 29 XA1 6 30 32 31 29 30 32 31 XA1 6 XA1 5 21 XA1 5 22 24 23 21 22 24 23 03 E2 03 E2 02 E6 03 E8 03 E8 05 E4 03 E8 02 E6 02 E6 05 E5 05 E4 05 E4 03 E7 03 E10 03 E10 20 18 02 E4 02 E4 02 E4 02 E...

Page 112: ...5 04 E5 04 E5 04 E5 05 E4 05 E4 05 E4 05 E4 04 E5 05 E4 X10 L1 X10 L2 X10 L3 X10 N X10 PE 03 E6 c8 c8 c8 c8 c8 c8 a0 a0 a0 a6 a6 a0 a0 a0 x0 x0 x0 y6 x0 x0 x0 y6 a3 a6 a3 y54 a6 a3 a3 a6 a6 c8 c8 c8 c...

Page 113: ...8 10 10 27 28 10 9 19 7 59 10 7 PE PE N1 10 10 8 7 9 N1 N1 W1 V1 U1 PE 27 28 19 10 40 42 44 46 40 42 44 41 41 43 43 45 45 46 10 10 37 38 37 38 39 39 N1 N1 a2 a2 a3 a3 a3 a3 a6 a6 h1 h6 a6 a3 a3 a2 a3...

Page 114: ...F6 01 F6 01 E1 X4 832 X6 812 X4 835 X6 813 X6 PE 7 10 PE 7 10 47 50 PE PE 47 48 48 47 50 50 49 51 49 51 7 10 10 7 3 59 3 59 10 11 11 10 16 15 16 15 10 10 58 58 7 59 44 41 a2 a3 a2 a6 y54 a2 a6 a0 a6...

Page 115: ...24 14 42 77 79 79 c0 c6 c0 c0 c6 c6 c0 c0 c0 c0 c0 c0 e0 e6 e0 e0 e6 e6 e0 e0 e0 e0 e0 e0 g0 g6 g0 g0 g6 g6 g0 g0 g0 g0 g0 g0 c6 c0 c0 c6 c0 c6 c6 c0 c0 c6 c0 c6 g0 e0 c0 g0 e0 c0 g6 e6 c6 g0 e0 c0 g0...

Page 116: ...a3 a3 a3 a3 a3 10 7 7 7 L1 L3 L2 N L1 L3 L2 N L1 2L1 2L3 2L2 2N L3 L2 N 2L1 2L3 2L2 2N L2 N 55 55 55 56 56 56 10 10 10 10 7 L1 N 57 57 10 4L1 4L3 4L2 4N 4L1 4L3 4L2 4N 3L1 3L3 3L2 3N 5L1 5N 5L1 5N 6L1...

Page 117: ...117...

Page 118: ...ECU J2 N11 1 1 L4 M4 B2 M1 M C1 L2 M2 L3 A1 B1 ENGINE C2 L1 BA2 R532 K532 K532 86 30 85 87 K2 K2 12V N11 1 2 A2 ECU J1 H4 9 B D N11 A B A B C A B C D E 1 3 ECU J1 Engine Manufacturer connection G4 G2...

Page 119: ...5 E1 52 53 52 53 76 79 76 79 49 51 PE 49 51 PE POS I POS II POS 0 S13 1 10s 10 Di CONFIGURATION K54 T T T T T U R Wire size aa 0 5mm a 1mm b 1 5mm c 2 5mm d 4mm e 6mm f 10mm g 16mm h 2x1mm shielded ca...

Page 120: ...522 Circuit breaker 1P 2A 2 Q523 Circuit breaker 1P 2A 2 Q600 Circuit breaker 4P general Q601 Circuit breaker 2P 16A 8 Q602 Circuit breaker 2P 16A 8 Q603 Circuit breaker 4P 16A 8 Q604 Circuit breaker...

Page 121: ...C Battery charger X5 7 DC Battery charger X5 11 DC DC power output 12V X5 12 DC DC power output 0V X5 20 DC Shunt coil X5 21 DC Shunt coil X5 100 DC Emergency stop X5 101 DC Emergency stop X5 102 DC E...

Page 122: ...3 E10 04 E8 04 E8 04 E8 04 E8 04 E7 04 E7 X3 300 X5 6 X5 11 X5 100 X3 301 X5 7 X5 12 X5 101 X5 102 X5 103 X5 104 X5 105 X5 20 X5 21 c2 c2 c2 a2 c2 c3 c2 a2 c3 c3 c2 c2 a2 a2 a6 a6 a6 a6 a6 a3 a3 a6 a3...

Page 123: ...02 E4 02 E4 02 E4 02 E4 02 E5 02 E5 02 E5 02 E5 03 E1 X3 GB X3 GB X3 384 X3 385 a6 a6 a6 a6 a3 a3 a3 a3 c8 c8 c8 c8 c8 c8 c8 c8 a3 a3 a3 a0 a0 a0 a6 a0 a6 a0 a0 a3 a3 a3 a6 K3 K1 K503 K527 A2 A1 A2 A...

Page 124: ...E8 01 E8 03 E3 03 E3 04 E3 04 E3 04 E3 04 E4 X10 L1 X10 L2 X10 L3 X10 N X10 PE 04 E4 30 31 32 33 33 33 N1 W1 V1 U1 N1 W1 V1 U1 N1 W1 V1 U1 10 PE N1 W1 V1 U1 59 10 59 10 10 30 31 32 33 L3 L2 L1 N L3 L...

Page 125: ...03 E6 01 F5 01 F5 03 E4 X3 MB X4 18 X3 MB X4 19 X4 20 X4 21 40 42 44 46 40 42 44 41 41 43 43 45 45 46 10 10 37 38 37 12 11 14 11 44 41 44 41 A1 A2 A1 A2 38 39 39 7 7 9 59 8 8 10 10 27 28 10 9 19 7 59...

Page 126: ...AID RELAY 01 F4 01 F4 01 F5 01 F5 01 E4 01 E4 X4 832 X6 812 X4 835 X6 813 X6 PE 7 10 PE 7 10 14 11 A1 A2 47 50 PE PE 47 48 47 50 50 49 51 49 51 7 10 10 7 PE 10 10 72 1 72 1 3 3 52 a2 a6 a54 a2 a6 a0...

Page 127: ...a3 a6 a3 a3 a3 L1 4L1 4L3 4L2 4N L3 L2 N 4L1 4L3 4L2 4N L1 3L1 3L3 3L2 3N L3 L2 N L1 2L1 2L3 2L2 2N L3 L2 N 2L1 2L3 2L2 2N 5L1 5N 5L1 5N N L3 L2 L1 L1 N 6L1 6N 6L1 6N L1 N 3L1 3L3 3L2 3N N L3 L2 L1 L...

Page 128: ...85 30 87 9 B D S G2 S11 M M6 S9 P 8 S8 C1 14 13 1 2 9 3 10 5 6 12 7 11 8 4 11 1 1 1 10 18 70 1 10 4 70 18 1 10 71 72 71 10 4 1 1 10 3 10 10 65 3 11 6 6 17 17 64 11 64 65 65 65 72 1 10 10 10 c2 c2 a2 g...

Page 129: ...9 7 1 2 3 EXC WINDING AUX WINDING a5 a1 a5 a4 a4 a6 Wire size aa 0 5mm a 1mm b 1 5mm c 2 5mm d 4mm e 6mm f 10mm g 16mm h 2x1mm shielded cable Colour code 0 BLACK 1 BROWN 2 RED 3 ORANGE 4 YELLOW 5 GRE...

Page 130: ...breaker 1P 2A Q521 Circuit breaker 1P 2A 2 Q522 Circuit breaker 1P 2A 2 Q523 Circuit breaker 1P 2A 2 Q600 Circuit breaker 4P general Q601 Circuit breaker 2P 16A 7 7 8 Q602 Circuit breaker 2P 16A 7 7 8...

Page 131: ...C Battery charger X5 7 DC Battery charger X5 11 DC DC power output 12V X5 12 DC DC power output 0V X5 20 DC Shunt coil X5 21 DC Shunt coil X5 100 DC Emergency stop X5 101 DC Emergency stop X5 102 DC E...

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Page 133: ...with the relevant Essential Health and Safety Requirements of this directive The machinery complies also with the requirements of the following directives and their amendments as indicated Directive o...

Page 134: ...o pleasecontact your local Atlas Copco representative www atlas copco com p 2 10 Form 1636003857 ed 01 2014 12 09 Outdoor Noise Emission Directive 2000 14 EC 1 Conformity assessment procedure followed...

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