Atlantic CONDENSINOX 100 Installation, Use And Maintenance Instructions Download Page 1

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CONDENSINOX

GAS CONDENSING BOILER

40, 60, 80 or 100 kW

with modulating burners

for natural gas and propane gas

FR EN DE ES

Installation,

use and

maintenance

instructions

Document No. 00CNO0183-C / 02/09/15

E P

RODUC

SITE DE PONT-DE-VAUX

1 route de Fleurville - BP 55

FR - 01190 PONT-DE-VAUX

Summary of Contents for CONDENSINOX 100

Page 1: ...W with modulating burners for natural gas and propane gas FR EN DE ES IT NL Installation use and maintenance instructions Document No 00CNO0183 C 02 09 15 C O LL E C T I VE PRODUC T SITE DE PONT DE VAUX 1 route de Fleurville BP 55 FR 01190 PONT DE VAUX ...

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Page 3: ...S 12 3 1 Dimensions 12 3 2 Combustion at 15 C and 1013 mbar 13 3 3 Conditions of use 14 3 4 Electrical connection 14 4 INSTALLATION 15 4 1 Boiler location 15 4 2 Exhaust connection 16 4 3 Hydraulic connection 25 4 4 Connecting the gas supply 27 4 5 Changing the gas 27 4 6 Electrical connection 31 5 COMMISSIONING 35 5 1 Checks before commissioning 35 5 2 Commissioning 35 6 CHECKS AFTER COMMISSIONIN...

Page 4: ...OX Installation Use and Maintenance 9 HYDRAULIC DIAGRAMS AND CONFIGURATIONS 41 9 1 Selection diagrams 41 9 2 Symbols used in the diagrams 43 9 3 List of diagrams 43 10 SPARE PARTS LIST 90 11 CUSTOMER PARAMETERS TABLE 98 12 ANNEX A 115 ...

Page 5: ...ion or to other objects DANGER Failure to comply with these instructions may cause injury and serious material damage DANGER Failure to comply with these instructions may cause electrocution 1 3 Staff qualification for installation adjustment use and maintenance The appliance must be installed configured and maintained by a qualified approved professional in accordance with the local and national ...

Page 6: ...ion new or renovation the water system pipes must be thoroughly cleaned The purpose of this initial cleaning is to eliminate germs and residue that can cause deposits to form In new installations in particular any residues of grease oxidised metal or copper micro deposits must be removed In renovated installations cleaning should focus on removing sludge and the products of corrosion formed when t...

Page 7: ...sent in the installation the equipment must be checked frequently to ensure it is not discharging chloride rich water into the system the chloride concentration must always remain below 50 mg litre To prevent the build up of calcium deposits such as on exchange surfaces the unit should be brought into service slowly starting by operating at a low power with high primary water flow If the water in ...

Page 8: ...re is a chance that oxygen could enter the unit you must take additional precautions Adding an oxygen scavenger e g sodium sulphite is highly recommended We recommend directing any water treatment questions to specialists who can provide The appropriate treatment based on the characteristics of the unit A monitoring agreement with a guarantee as to the results In the case of an installation in whi...

Page 9: ...above cannot be met you can set up a plate exchanger to separate the primary system from the secondary system which protects the boiler from undesirable effects 1 5 6 Setting up a filtration system A filtration system on the boiler return circuit is recommended in order to remove suspended particles from the unit filter dirt separator etc ...

Page 10: ...uary 2013 the information on condensation boilers with a power of less than or equal to 70 kW is available in appendix A Eco design 2009 125 EC from 26 09 2015 In application of the directive and according to the requirements of the EU regulation No 813 2013 of 02 August 2013 the technical parameters of condensation boilers with a power of less than or equal to 400 kW are available in appendix A 2...

Page 11: ...SI I2H I2H I2H I2H CONDENSINOX 80 100 B23 B23 P I2E R I2E G20 II2H3P II2H3P II2ESI3P II2H3P II2H3P II2H3P II2H3P C13 C33 C53 C43 C83 I2E R I2E G20 I2H I2H I2ESI I2H I2H I2H I2H 2 4 Gas supply pressures INFORMATION The pressures given below should be measured at the input to the gas valve H G20 natural gas L G25 natural gas G31 propane only with B23 and B23P Nominal pressure mbar 20 25 37 Minimum p...

Page 12: ...D E F G H I J Ø K L M Ø N O mm mm mm mm mm mm mm mm mm mm mm mm mm 40 60 1475 595 670 1449 58 100 336 400 406 76 1 1 4 1354 205 G1 2 114 80 100 1708 695 779 1626 102 110 336 400 550 85 1 1 4 1529 131 G3 4 114 B A 20 min 40 max C E O G H I ø N ø K U0510468 M F J ø K ø K ø 25 D L Gas cylindrical male Flow conical male Hot return Cold return Condensate discharge ...

Page 13: ... flow rate at Qn Qmin 80 60 C g s 19 4 0 28 3 5 9 38 5 7 9 46 5 9 6 Exhaust mass flow rate at Qn Qmin 50 30 C g s 17 8 3 5 25 3 5 5 35 9 7 3 43 5 8 9 Exhaust temperature at Qn Qmin 80 60 C C 74 56 85 55 76 57 82 57 Exhaust temperature at Qn Qmin 50 30 C C 48 29 58 30 56 30 56 30 Exhaust circuit pressure loss at Qn Pa 135 162 145 140 Exhaust outlet diameter mm 80 80 100 100 Maximum allowable nozzle...

Page 14: ...9 8 11 9 Water capacity L 94 88 136 130 Weight without water kg 134 140 215 225 Room temperature min max C 5 45 Room relative humidity 5 to 95 Level of protection IP20 Maximum installation altitude m 2000 3 4 Electrical connection MODEL 40 60 80 100 Electrical power supply V 230 V AC 10 15 50Hz Electrical power consumption at Qn excluding accessories W 120 160 210 280 Electrical power consumption ...

Page 15: ...ceiling Sufficient clearances must be provided to permit easy maintenance operations on the boilers The minimum values in mm are indicated in figure 2 and the table below A mm B mm C mm H mm MODEL 40 60 200 150 200 1750 80 100 500 365 500 1980 figure 2 Clearance around the boiler H A Zone that must remain clear to allow opening of the combustion chamber door note the combustion chamber door can on...

Page 16: ...ct ATTENTION Ensure that the room where the boiler is installed has high and low ventilation outlets in accordance with the regulations in force and that they are not obstructed For the CONDENSINOX 40 60 the use of the ø 125 Chimney Adaptor accessory code 040940 is mandatory to connect a CONDENSINOX boiler to a B23 chimney duct This kit is suitable for Ø 125 exterior ducts For the CONDENSINOX 80 1...

Page 17: ...inimum slope of 3 towards the boiler in the horizontal parts IMPORTANT If several boilers are connected to the same flue make sure 1 By calculation that the flue is not under pressure when all the boilers are operating 2 If one of the boilers is operating at minimum power that the others do not discharge into it CONDENSINOX 40 60 80 100 Code 040940 041050 Ø duct Ø 125 Ø 160 A mm 1690 1925 figure 3...

Page 18: ...ation it is imperative to use an exhaust system with technical evaluation document ducts under pressure The Ø 80 Chimney Adaptor accessory code 040945 has an 80 diameter 500 mm long straight component that can be cut to the desired dimension 195 mm min The Ø 125 Chimney Adaptor accessory code 040940 has a 125 diameter outlet that cannot be recut Height A in mm Ø duct CONDENSINOX 40 60 80 100 Ø 80 ...

Page 19: ...hat the pressures at the boiler outlet do not exceed the maximum allowable values in this table Values corresponding to the 50 30 C regime are to be used for this calculation The installation must be done so that if one of the boilers is stopped or operating at minimum the others do not discharge into it Depending on the installation configuration it may be necessary to install a valve at the boil...

Page 20: ...uation via separate ducts connected to a vertical concentric terminal IMPORTANT The use of the Horizontal air vent accessory is mandatory to connect a CONDENSINOX boiler with a concentric C13 vent The use of the Black vertical air vent or Ochre vertical air vent accessory is mandatory to connect a CONDENSINOX boiler with a concentric C33 vent figure 4 C13 type connection figure 5 C13 type connecti...

Page 21: ...8 Ø duct Concentric 80 125 Concentric 100 150 A min mm 1469 1645 Lmax 12 m 15 m 10 m 10 m The Lmax lengths indicated exclude the terminal and 90 bend for the C13 type and the terminal for the C33 type In addition in calculating the duct lengths take the following equivalences into account 90 bend 1 m of straight duct 45 bend 0 5 m of straight duct The terminal location must respect the rules in se...

Page 22: ...NOX boiler with a separate C53 vent The table below presents the accessories available for each boiler type CONDENSINOX 40 60 80 100 black C53 Code 040951 Code 040999 ochre C53 Code 040952 The approved ducts are Ubbink Rolux Separate Condensation 80 80 ducts for 40 and 60 kW models and Ubbink Rolux Separate Condensation 100 100 for 80 and 100 kW models The location of exhaust and air terminals mus...

Page 23: ...conduit air m L1 conduit fumées m 0 5 10 15 20 25 0 2 4 6 8 10 12 14 16 18 20 L conduit air m L1 conduit fumées m figure 7 Max length of C53 type ducts CONDENSINOX 40 60 figure 8 Max length of C53 type ducts CONDENSINOX 80 100 L1 exhaust duct m L air duct m CONDENSINOX 40 CONDENSINOX 60 4 2 6 C43 or C83 collective air vent connection IMPORTANT For these connection types consult us 4 2 6 1 Type C43...

Page 24: ...NDENSINOX Installation Use and Maintenance 4 2 6 2 Type C83 The boilers are connected to a common combustion product extraction duct The air intake ducts are connected to individual terminals taking air from outside the building ...

Page 25: ...ed The pipes connecting the boiler to the installation must be specified carefully to minimise pressure losses and so avoid overspecified circulating pumps In some cases the diameter of the connection pipes will be greater than the diameter of the boiler tappings The diameter can then usefully be increased after the union connectors the stop valves and or the hydraulic balancing valves The diagram...

Page 26: ...e fitted with 2 returns and an optimised internal water circuit allowing effective separation of high temperature returns coming from DHW preparation circuits ATU radiators from low temperature circuits underfloor heating circuits low temperature radiator circuits This circuit separation encourages the condensation of exhaust in the lower part of the exchanger throughout the year and so considerab...

Page 27: ...articular check the presence of a removable connector between the isolating valve and the boiler gas supply tapping The value read at the gas valve input upstream pressure tapping must be between 17 and 25 mbar when operating at the maximum pressure group H and type G20 natural gas ATTENTION The gas line connection must not be subject to any mechanical stress risk of loss of gas tightness of the g...

Page 28: ...ximum power Using a combustion analyser measure the CO2 ratio in the exhaust gases on the concentric adapter remove the plug from the lower opening and insert the CO2 measurement sensor into the centre of the flow in the exhaust duct Check the CO2 value at maximum power and if necessary use the R1 valve gas flow rate adjustment screw to obtain the values of CO2 in the table below Change to minimum...

Page 29: ... 1 5 2 turns 8 6 8 8 8 1 8 3 G31 Screw R1 direction 2 2 25 turns screw R2 direction 1 turn 11 2 11 4 11 0 11 2 80 GB WND 057 D01 S20 G20 8 7 8 9 8 4 8 6 G25 set up for G20 6 8 7 0 6 7 6 9 G25 Unscrew R1 direction 2 turns 8 6 8 8 8 0 8 4 G31 Screw R1 direction 2 turns screw R2 direction 3 turns 9 8 10 0 9 4 9 7 100 GB WND 057 D01 S20 G20 8 7 8 9 8 4 8 6 G25 set up for G20 6 9 7 1 6 5 6 7 G25 Unscre...

Page 30: ...preset the gas flow rate using the R1 gas flow rate adjustment screw to the appropriate value given in the table above Start the burner at maximum power Using a combustion analyser measure the CO2 ratio in the exhaust gases on the concentric adapter remove the plug from the lower opening and insert the CO2 measurement sensor into the centre of the flow in the exhaust duct Check the CO2 value at ma...

Page 31: ... pole circuit breaker upstream of the boiler distance between contacts 3 5 mm minimum Fitting the electrical installation with a 30 mA differential protective device is strongly advised See the installation and use manual for the NAVISTEM B3000 boiler controller for information about the electrical connections of the control panel characteristics of the power supply cable section and terminal conn...

Page 32: ...p control The lower tray is dedicated to signal connections sensors communication bus etc Use the cable clamps not shown at the entrance to the cable trays to block the cables mechanically For the connection of the general power supply comply with the wiring diagram in particular the phase neutral and earth polarities figure 15 Electrical cable duct High current tray power supply Low current tray ...

Page 33: ...ion module optional accessory To install the OCI345 module refer to the manual supplied with the accessory reference 059752 4 6 6 Fuses The CONDENSINOX boiler is equipped with 4 fuses located on the boiler controller see the label on the protective cover for their locations and characteristics 3 spare fuses are also provided on the boiler controller 4 6 3 Connection to the boiler controller termin...

Page 34: ...8 A A1 A2 L2A L2B N1A N1B Client prog H5 Sortie programmable pompe circuit direct Non utilisés 230 V Alimentation secteur 1 A Maxi commande circulateur ECS vanne d isolement 1 A Maxi commande circulateur chaudiere Sortie programmable Sortie programmable 1 A Maxi Report d alarme Non utilisés Air pressure switch Gas valve Fan Ignition transformer Ignition electrode Ionisation electrode Flue gas sens...

Page 35: ... according to the type of chimney see section 4 2 ATTENTION If there is a B23 B23P chimney connection it is ESSENTIAL to use the Chimney adaptor accessory consisting of an air intake grille a filter sheet an adaptor duct 5 2 Commissioning Before packing all boilers are subjected to a factory test using group H type G20 natural gas during which all the settings are done For commissioning perform th...

Page 36: ... supply Check that the gas pipe diameter is correctly sized It is necessary to stop all the boilers together abruptly using the boiler room main circuit breaker to check that the gas pressure regulator safety device is not triggered If this is triggered the gas pipe is undersized After this operation re engage the circuit breaker The boilers should start automatically if not consult the supplier o...

Page 37: ...isually If necessary remove the turbulators and clean the tubes mechanically 7 4 Ignition ionisation electrodes Check the ignition electrodes air gap distance If necessary replace the electrode unit Condensate removal siphon Clean the removal siphon and check that the condensates flow correctly replace the water after checking Check the correct condition and connection of the pressure transfer pip...

Page 38: ...ove the turbulators for the exchanger tubes Brush the exchanger tubes with the tube brush provided Brush the combustion chamber with a brush suitable for stainless steel Suck out the deposits in the combustion chamber Suck out the deposits that have fallen into the smoke box through the chimney sweeping hatch at the front and below the body hatch fixed by 2 M8 H nuts Reclose and fix the chimney cl...

Page 39: ... is sealed and check the combustion health CO2 level compliant with the values in the table in section 4 5 and CO 10 ppm Refit the top cover 7 4 Checking the ignition and ionisation electrodes The ignition electrode for CONDENSINOX boilers is adjusted in the factory to obtain optimum boiler starting Check the condition and geometry of the arc electrode Check the electrode burner distance figure 19...

Page 40: ... product can prevent damage to the environment and health risks a For the disposal of the product and the component parts the services of an accredited waste disposal company should be used b For more information on waste disposal management contact the Local Authority responsible for waste management or the point of sales where the product was purchased ...

Page 41: ...ating via LPB bus Secondary networks via existing communicating regulation CX3 1 Secondary networks via existing communicating regulation CX3 1 1 direct heating network CX4 1 Networks 1 2 or 3 regulated by V3V with accumulated DHW CX1 1 No management of secondary networks Single boiler direct circuit 1 2 or 3 network s regulated Accumulated DHW Management of secondary networks ...

Page 42: ... DHW Cascade management by ATLANTIC Secondary network management by external regulation with LMU Mixed Boiler cascade 2 networks regulated with accumulated DHW CX15 1 2 or 3 networks regulated by V3V 1 direct network with accumulated DHW CX13 1 Management of secondary networks direct circuit 1 2 or 3 network s regulated Accumulated DHW CX14 1 Secondary networks regula ted by external non commu nic...

Page 43: ...ated networks and existing DHW production external regulation communicating via LPB bus or 0 10V signal 48 CX3 1 3 or more regulated networks with or without DHW production 52 CX4 1 BOILER CASCADE 58 Regulated networks and DHW regulated by external regulator communicating via LPB bus or 0 10V signal 58 CX11 1 3 networks regulated by 3 way valves 1 direct circuit with DHW production 64 CX13 1 Heati...

Page 44: ...E BOILER 1 regulated heating circuit Diagram CX1 1 page 1 4 A HYDRAULIC DIAGRAM QAC34 B9 Q2 Bypass required in case of underfloor heating network figure 20 Diagram CX1 1 B REGULATION ACCESSORY NECESSARY Quantity Appliance reference Order no External sensor kit 1 QAC 34 059260 ...

Page 45: ...ate Day month 2 DD MM Set the year Year 3 YYYY Menu Configuration Start heating circuit 1 Heating circuit 1 5710 On Define pump Q2 output Relay QX2 output 5891 Pump HC1 Q2 Menu Heating circuit 1 Adjust the comfort setpoint Comfort temperature setpoint 710 Set the curve slope Heating curve slope 720 L N Y1 N Y2 L N L N L N QX2 QX3 QX1 AUX2 AUX1 BX2 Gnd BX3 Gnd B3 Gnd B9 Gnd H1 Gnd H5 Gnd 230 VAC 50...

Page 46: ... B9 B9 exterior T 7730 in C Menu Configuration Check the hydraulic diagram Generator 1 control no 6212 14 Generator 2 control no 6213 0 DHW information 6215 0 Information on heating circuits 3 2 and 1 6217 2 F OPTIMISING THE SETTINGS Menu Heating circuit 1 Adjust the low setpoint Low setpoint temperature 712 Menu HC1 timer program Preselection Preselection 500 Adjust the programmed times On off ph...

Page 47: ...a boiler fault This maintenance message can occur after the 3 following counters reach set values Time since last maintenance or commissioning set parameter 7044 to 12 months Hours of burner operation parameter 7040 Number of start ups parameter 7042 The last 2 parameters depend on the boiler room s hydraulic installation It is advisable to use at least parameter 7044 for annual maintenance ...

Page 48: ...0 10V signal to B3000 figure 21 Diagram CX3 1 B REGULATION ACCESSORY NECESSARY Quantity Appliance reference Order no Communication kit for LPB bus 1 OCI 345 059572 SINGLE BOILER Regulated networks and existing DHW production external regulation communicating via LPB bus or 0 10V signal Esquema CX3 1 página 1 4 A HYDRAULIC DIAGRAM ...

Page 49: ...d date Set the time Hour minute 1 HH MM Set the date Day month 2 DD MM Set the year Year 3 YYYY For a request via 0 10V input Menu Configuration Configure input H1 H1 input function 5950 Request consum circ 1 10V H1 voltage value 1 5953 0 0 H1 function value 5954 0 Diagram CX3 1 page 2 4 L N Y1 N Y2 L N L N L N QX2 QX3 QX1 AUX2 AUX1 BX2 Gnd BX3 Gnd B3 Gnd B9 Gnd H1 Gnd H5 Gnd 230 VAC 50 Hz power s...

Page 50: ...lave with adjustment E ELECTRICAL AND HYDRAULIC VALIDATION For a request via 0 10V input Menu Input output test H1 voltage H1 voltage signal 7840 To be confirmed against the voltage sent by the boiler room controller For a request via LPB If the boiler room regulator is configured as the master clock the boiler controller must retrieve the date and time In both cases Menu Configuration Check the h...

Page 51: ...es not cause a boiler fault This maintenance message can occur after the 3 following counters reach set values Time since last maintenance or commissioning set parameter 7044 to 12 months Hours of burner operation parameter 7040 Number of start ups parameter 7042 The last 2 parameters depend on the boiler room s hydraulic installation It is advisable to use at least parameter 7044 for annual maint...

Page 52: ...xtension module kit supplied with a QAD 36 network sensor 3 AVS 75 059751 External sensor kit 1 QAC 34 059260 Room sensor kit option 3 QAA 75 040954 DHW sensor kit 1 QAZ 36 059261 For an installation with more than 3 circuits an RVS63 and an OCI345 communication module must be added SINGLE BOILER 3 or more regulated networks with or without DHW production Diagram CX4 1 page 1 6 A HYDRAULIC DIAGRAM...

Page 53: ... L N L N L N QX2 QX3 QX1 AUX2 AUX1 BX2 Gnd BX3 Gnd B3 Gnd B9 Gnd H1 Gnd H5 Gnd G CL CL G CL CL 230 VAC 50 Hz power supply Outdoor sensor B9 Alarm relay DHW sensor B3 Room sensor QAA 75 heating circuit no 1 Room sensor QAA 75 heating circuit no 2 Room sensor QAA 75 heating circuit no 3 Diagram CX4 1 page 2 6 DHW pump Q3 ...

Page 54: ...ing circuit 3 mixing valve Y11 Y12 Heating circuit 1 circulating pump Q2 Heating circuit 2 circulating pump Q6 Heating circuit 3 circulating pump Q20 D SPECIFIC START UP PROCEDURE Fit and connect the accessories Start up the boiler alone Make the following adjustments Line No Value Menu Time and date Set the time Hour minute 1 HH MM Set the date Day month 2 DD MM Set the year Year 3 YYYY Menu Conf...

Page 55: ...u Heating circuit 1 2 3 For each circuit Adjust the comfort setpoint Comfort temperature setpoint 710 1010 1310 Set the curve slope Heating curve slope 720 1020 1320 Set the heating program to permanent comfort E ELECTRICAL AND HYDRAULIC VALIDATION Menu Input output test Check the outputs Alarm relay Relay test 7700 Relay QX1 output All extension module relays Relay test 7700 Relay output QX2 modu...

Page 56: ...nt Low setpoint temperature 712 1012 1312 Menu HC1 HC2 HC3 timer program Preselection Preselection 500 520 540 Adjust the programmed times On off phases 501 506 521 526 541 546 Menu HC1 HC2 HC3 holidays Preselection Preselection 641 651 661 Adjust the programmed times On off phases 642 643 652 653 662 663 Switch the heating program to automatic AUTO Optimisation de l ECS Line No Value Menu Domesti...

Page 57: ...cur after the 3 following counters reach set values Time since last maintenance or commissioning set parameter 7044 to 12 months Hours of burner operation parameter 7040 Number of start ups parameter 7042 The last 2 parameters depend on the boiler room s hydraulic installation It is advisable to use at least parameter 7044 for annual maintenance G ROOM SENSOR CONFIGURATION Link each sensor to a he...

Page 58: ...ommunicating via LPB bus or 0 10V signal Diagram CX11 1 page 1 6 A HYDRAULIC DIAGRAM B REGULATION ACCESSORIES NECESSARY Quantity Appliance reference Order no Communication kit 2 OCI 345 059572 Network sensor kit 1 QAD 36 059592 B10 Q1 1 Q1 2 1 2 EXTERNAL COMMUNICATING REGULATOR LPB bus to OCI345 or 0 10V signal to B3000 figure 23 Diagram CX11 1 ...

Page 59: ...30 VAC 50 Hz power supply Alarm relay 0 to 10V analogue input DB MB Isolation valve Q1 1 Cascade flow sensor B10 INFORMATION If the isolation valve is not equipped with an automatic reset connect the isolation valve Q1 1 close contact to Y2 LPB bus Boiler no 2 INFORMATION If the isolation valve is not equipped with an automatic reset connect the isolation valve Q1 2 close contact to Y2 Diagram CX1...

Page 60: ...oiler alone Make the following adjustments On boiler no 1 master Line No Value Menu Time and date Set the time Hour minute 1 HH MM Set the date Day month 2 DD MM Set the year Year 3 YYYY Menu Configuration Configure the isolation valve Q1 1 Relay QX3 output 5892 Boiler pump Q1 Configure the cascade flow sensor B10 Sensor input BX2 5931 Common flow sensor B10 Alarm relay Isolation valve Q1 2 LPB bu...

Page 61: ...boiler as master of the cascade Appliance address 6600 1 Segment address 6601 0 Bus supply function 6604 Automatic Clock operation 6640 Master On boiler s no 2 and above slave Menu Configuration Configure the isolation valve Q1 2 Relay QX3 output 5892 Boiler pump Q1 Menu LPB network Configure the boiler as slave in the cascade Appliance address 6600 2 or above for the other slaves Segment address ...

Page 62: ...sent by the boiler room controller For a request via LPB If the boiler room regulator is configured as a slave clock it must retrieve the date and time Menu Input output test Check the outputs Alarm relay Relay test 7700 Relay QX1 output Isolation valve Q1 1 Relay test 7700 Relay QX3 output Reset the outputs Relay test 7700 No test Check the sensor values Outdoor sensor B9 B9 exterior T 7730 in C ...

Page 63: ... SETTINGS Cascade optimisation The cascade can be optimised as required using the parameters in the Cascade menu See the NAVISTEM B3000 boiler controller manual for more details Diagram CX11 1 page 6 6 Maintenance optimisation It is possible to generate a maintenance message that does not cause a boiler fault This maintenance message can occur after the 3 following counters reach set values Time s...

Page 64: ...n Diagram CX13 1 page 1 10 A HYDRAULIC DIAGRAM B REGULATION ACCESSORIES NECESSARY Quantity Appliance reference Order no Extension module kit supplied with a QAD 36 network sensor 3 AVS 75 059751 Communication kit 2 3 OCI 345 059572 Network sensor kit 1 QAD 36 059592 External sensor kit 1 QAC 34 059260 DHW sensor kit 1 QAZ 36 059261 figure 24 Diagram CX13 1 ...

Page 65: ...nd H1 Gnd H5 Gnd 230 VAC 50 Hz power supply Outdoor sensor B9 DHW sensor B3 DB MB Cascade flow sensor B10 Alarm relay Isolation valve Q1 1 LPB bus Diagram CX13 1 page 2 10 DHW pump Q3 AVS75 QX21 N QX22 N QX23 BX21 Gnd BX22 Gnd H2 Gnd Module 1 Heating circuit 1 circulating pump Q2 AVS75 QX21 N QX22 N QX23 BX21 Gnd BX22 Gnd H2 Gnd Module 2 Heating circuit 2 circulating pump Q6 Heating circuit 2 mixi...

Page 66: ...xing valve Y11 Y12 Heating circuit 3 circulating pump Q20 Diagram CX13 1 page 3 10 Boiler no 2 INFORMATION If the isolation valve is not equipped with an automatic reset connect the isolation valve Q1 2 close contact to Y2 L N Y1 N Y2 L N L N L N QX2 QX3 QX1 AUX2 AUX1 230 VAC 50 Hz power supply DB MB Alarm relay Isolation valve Q1 2 LPB bus 2 1 ON Direct circuit circulating pump Q2 ...

Page 67: ...h an automatic reset connect the isolation valve Q1 3 close contact to Y2 L N Y1 N Y2 L N L N L N QX2 QX3 QX1 AUX2 AUX1 230 VAC 50 Hz power supply DB MB Alarm relay Isolation valve Q1 3 LPB bus AVS75 QX21 N QX22 N QX23 BX21 Gnd BX22 Gnd H2 Gnd Module 1 Heating circuit 1 circulating pump Q2 Heating circuit 1 mixing valve Y1 Y2 Regulated circuit flow sensor B1 2 1 ON ...

Page 68: ... Boiler pump Q1 Configure the cascade flow sensor B10 Sensor input BX2 5931 Common flow sensor B10 Configure the extension modules Extension module 1 function 6020 Heating circuit 1 Extension module 2 function 6021 Heating circuit 2 Extension module 3 function 6022 Heating circuit 3 Configure the direct circuit Relay QX23 output module 1 6032 Pump HC1 Q2 Configure as master of the cascade Menu LPB...

Page 69: ...e Configure as slave in the cascade Menu LPB network Device number Appliance address 6600 2 Segment number Segment address 6601 0 Configure the bus supply Bus supply function 6604 Automatic Set the clock program Clock operation 6640 Slave without adjustment Menu Configuration Configure the isolation valve Q1 2 Relay QX3 output 5892 Boiler pump Q1 Start heating circuit 1 Heating circuit 1 5710 On C...

Page 70: ...QX3 output 5892 Boiler pump Q1 Menu Heating circuit 1 Adjust the comfort setpoint Comfort temperature setpoint 710 Set the curve slope Heating curve slope 720 Set the heating program to permanent comfort E ELECTRICAL AND HYDRAULIC VALIDATION On boiler no 1 master Menu Cascade troubleshooting Confirm that all the boilers are present in the cascade General status 1 8100 Released not released General...

Page 71: ...13 0 DHW information 6215 4 Information on heating circuits 3 2 and 1 6217 30303 On boiler no 2 slave Menu Input output test Check the outputs Alarm relay Relay test 7700 Relay QX1 output Isolation valve Q1 2 Relay test 7700 Relay QX3 output Pump HC1 Relay test 7700 Relay QX2 output Reset the outputs Relay test 7700 No test Menu Configuration Check the hydraulic diagram Generator 1 control no 6212...

Page 72: ...enu Heating circuit 1 2 3 Adjust the low setpoint Low setpoint temperature 712 1012 1312 Menu HC1 HC2 HC3 timer program Preselection Preselection 500 520 540 Adjust the programmed times On off phases 501 506 521 526 541 546 Menu HC1 HC2 HC3 holidays Preselection Preselection 641 651 661 Adjust the programmed times On off phases 642 643 652 653 662 663 Switch the heating program to automatic AUTO D...

Page 73: ... last 2 parameters depend on the boiler room s hydraulic installation It is advisable to use at least parameter 7044 for annual maintenance N Ligne Valeur Menu DHW tank Adjust the rise Temperature rise from initial setpoint 5020 16 C Menu Domestic Hot Water Configure an anti legionella function Anti legionella function 1640 Periodic legionella function 1641 Anti legionella temperature setpoint 164...

Page 74: ...on with plate exchanger Diagram CX14 1 page 1 7 A HYDRAULIC DIAGRAM B REGULATION ACCESSORIES NECESSARY Quantity Appliance reference Order no Communication kit 2 OCI 345 059572 Network sensor kit 1 QAD 36 059592 DHW sensor kit 1 QAZ 36 059261 External sensor kit 1 QAC 34 059260 Q1 1 Q1 2 B9 B10 B3 1 2 EXTERNAL COMMUNICATING REGULATOR figure 25 Diagram CX14 1 ...

Page 75: ... BX2 Gnd BX3 Gnd B3 Gnd B9 Gnd H1 Gnd H5 Gnd 230 VAC 50 Hz power supply Outdoor sensor B9 DHW sensor B3 DB MB Cascade flow sensor B10 Alarm relay Isolation valve Q1 1 LPB bus INFORMATION If the isolation valve is not equipped with an automatic reset connect the isolation valve Q1 1 close contact to Y2 Shunt to be put in place or reverse the signal Do not connect anything fictional HC pump ...

Page 76: ... Time and date Set the time Hour minute 1 HH MM Set the date Day month 2 DD MM Set the year Year 3 YYYY INFORMATION If the isolation valve is not equipped with an automatic reset connect the isolation valve Q1 2 close contact to Y2 Diagram CX14 1 page 3 7 L N Y1 N Y2 L N L N L N QX2 QX3 QX1 AUX2 AUX1 230 VAC 50 Hz power supply DB MB Isolation valve Q1 2 LPB bus Alarm relay Boiler no 2 Do not conne...

Page 77: ...r B10 Configure input H1 H1 input function 5950 Request consum circuit 1 Configure as master of the cascade Menu LPB network Device number Appliance address 6600 1 Segment number Segment address 6601 0 Configure the bus supply Bus supply function 6604 Automatic Set the clock program Clock operation 6640 Master Menu Heating circuit 1 Adjust the comfort setpoint Comfort temperature setpoint 710 Set ...

Page 78: ...ure the bus supply Bus supply function 6604 Automatic Set the clock program Clock operation 6640 Slave without adjustment Connect the bus between the boilers take care to respect the polarity Switch the slave boiler s off and on again If communication is established properly the clock is updated correctly Menu Domestic Hot Water Adjust the comfort setpoint Comfort setpoint 1610 55 C Set the DHW re...

Page 79: ... Information on heating circuits 3 2 and 1 6217 0 Diagram CX14 1 page 6 7 Line No Value Menu Input output test Check the outputs Alarm relay Relay test 7700 Relay QX1 output Isolation valve Q1 1 Relay test 7700 Relay QX3 output Reset the outputs Relay test 7700 No test Check the sensor values Outdoor sensor B9 B9 exterior T 7730 in C DHW sensor B3 DHW temperature B3 B38 7750 in C Cascade flow sens...

Page 80: ...er 7044 to 12 months Hours of burner operation parameter 7040 Number of start ups parameter 7042 The last 2 parameters depend on the boiler room s hydraulic installation It is advisable to use at least parameter 7044 for annual maintenance F OPTIMISING THE SETTINGS DHW optimisation Line No Value Menu DHW tank Adjust the rise Temperature rise from initial setpoint 5020 16 C Cascade optimisation The...

Page 81: ...AVISTEM B3000 controller Diagram CX15 1 page 1 8 A HYDRAULIC DIAGRAM B REGULATION ACCESSORIES NECESSARY Quantity Appliance reference Order no Heating circuit regulation kit 1 RVS 63 040941 LPB communication kit 1 OCI 420 059263 Communication kit 1 OCI 345 059572 DHW sensor kit 1 QAZ 36 059261 Q2 B1 Y1 Y2 Q6 B12 Y5 Y6 1 2 Q1 1 Q1 2 figure 26 Diagram CX15 1 ...

Page 82: ...M B9 MB DB Heating circuit 2 mixing valve Y5 Regulated circuit 2 circulating pump Q6 Regulated circuit 1 mixing valve Y1 Regulated circuit 1 circulating pump Q2 DHW load circulating pump Q3 Regulator power supply Regulated circuit 2 fl ow sensor B12 Regulated circuit 1 fl ow sensor B1 Outdoor sensor B9 DHW sensor B3 LPB bus OCI interface cable Mains supply Isolation valve Y1 1 terminals Y1 Y2 N ...

Page 83: ... Q1 1 close contact to Y2 Boiler no 2 D SPECIFIC START UP PROCEDURE Fit and connect the accessories Start up the boiler alone Make the following adjustments On boiler no 1 LMU slave Parameter no Value Adjust the hydraulic configuration H552 80 Set the address of the boiler slave installation Device no Segment no H605 H606 2 0 Set the clock program Unadjusted system time H604 b0 H604 b1 1 0 Set the...

Page 84: ...k program Clock operation 6640 Master Menu Heating circuit 1 Adjust the comfort setpoint Comfort temperature setpoint 710 Set the curve slope Heating curve slope 720 Menu Heating circuit 2 Adjust the comfort setpoint Comfort temperature setpoint 1010 Set the curve slope Heating curve slope 1020 Set the heating program to permanent comfort Menu Domestic Hot Water Adjust the comfort setpoint Comfort...

Page 85: ... isolation valve Q1 2 Relay QX3 output 5892 Boiler pump Q1 Diagram CX15 1 page 5 8 E ELECTRICAL AND HYDRAULIC VALIDATION On boiler no 1 slave On the RVS 63 Line No Value Menu Input output test Check the outputs DHW load pump Q3 Relay test 7700 DHW pump Q3 Heating circuit 1 circulating pump Q2 Relay test 7700 HC pump Q2 Opening of circuit 1 3 way valve Y1 Relay test 7700 HC mixing valve open Y1 Clo...

Page 86: ...c diagram Generator 1 control no 6212 14 Generator 2 control no 6213 0 DHW information 6215 0 Information on heating circuits 3 2 and 1 6217 0 Line No Value Check the sensor values Outdoor sensor B9 Ext temp B9 7730 in C Circuit 1 network flow sensor B1 Flow temp B1 7732 in C Circuit 2 network flow sensor B12 Flow temp B12 7734 in C DHW sensor B3 DHW temp B3 7750 in C Connect the violet black cabl...

Page 87: ...or the heating circuits connected to the RVS 63 Menu Heating circuit 1 timer program Preselection Preselection 500 Adjust the programmed times On off phases 501 506 Menu Heating circuit 2 timer program Preselection Preselection 520 Adjust the programmed times On off phases 521 526 Switch the heating program for circuits 1 and 2 to automatic mode Réglage de l ECS sur RVS 63 Menu Timer prog 4 DHW Ad...

Page 88: ...ault This maintenance message can occur after the 3 following counters reach set values Time since last maintenance or commissioning set parameter 7044 to 12 months Hours of burner operation parameter 7040 Number of start ups parameter 7042 The last 2 parameters depend on the boiler room s hydraulic installation It is advisable to use at least parameter 7044 for annual maintenance Line No Value Ad...

Page 89: ...Published 09 2015 Page 89 116 CONDENSINOX Installation Use and Maintenance ...

Page 90: ...Page 90 116 00CNO0183 C CONDENSINOX Installation Use and Maintenance 10 SPARE PARTS LIST figure 27 Casing insulation 001 U0512617 I II 004 007 005 006 008 009 010 002 003 006 012 011 IV ...

Page 91: ...r filter 73417 003 Concentric adaptor 71918 72575 004 Rear jacket 71929 72583 005 Exhaust sensor with seal 71908 006 Side jacket 71930 72584 007 Exhaust duct with seal 71919 72576 008 Tube brush 72226 009 LMS front strip 76371 76372 010 Right side panel 76375 76376 011 Upper jacket 76373 76374 012 Safety thermostat 00267 Body insulation 73722 Tube of grease for air vent seal 72295 ...

Page 92: ...Page 92 116 00CNO0183 C CONDENSINOX Installation Use and Maintenance figure 28 Control panel 106 U0505839 U0505841 II 106 104 105 105 103 103 102 101 104 108 110 111 109 107 ...

Page 93: ...76129 106 Customer platform connectors 76128 107 Full display HMI 76131 108 Display alone HMI with selection wheel 76132 109 Plastic display part HMI LED card switch LED layer 76133 110 Selection wheel 76135 111 Switch 76134 Burner supply wiring 76204 Burner control wiring 76203 Circulating pump flow controller signal supply wiring 76386 Fan sensor meter signal wiring 76387 Exhaust sensor internal...

Page 94: ...Page 94 116 00CNO0183 C CONDENSINOX Installation Use and Maintenance figure 29 Body U0512632 III 212 210 209 208 207 204 203 202 205 201 206 U0512632 211 ...

Page 95: ...t 72356 71920 72578 72579 202 Bleed valve 71924 203 Valve manometer 71922 204 Water pump 76391 205 Pressure sensor adaptor 76392 206 Flow rate controller 72591 207 Drain valve 72577 208 Condensate removal siphon 71925 209 Exhaust box inspection cover 76230 210 Exhaust box inspection cover seal 71921 211 Pressure sensor with stay 73946 212 Flow return sensor 71899 ...

Page 96: ...Page 96 116 00CNO0183 C CONDENSINOX Installation Use and Maintenance figure 30 Burner 313 U0512624 IV 301 302 303 304 305 306 307 308 309 310 311 312 314 315 316 ...

Page 97: ...g nipple 72596 72597 305 Air pressure switch 71915 72573 306 Ignition transformer 72131 307 Electrode unit 72005 308 Electrode unit gasket x 3 73890 309 Pyrex glass 2 seals 60407 310 Ceramic burner braid 00337 311 Complete burner chamber plate 71910 72569 312 Burner seals 71914 72572 313 Deflector 73186 314 Phase shifter 72355 73121 315 Gas burner 71916 72574 316 Gas valve 71912 72570 Gas valve su...

Page 98: ...king M stop start stop 27 Programming locking M stop start stop 28 Direct adjustment M Automatic storage Storage with confirmation with confirmation 29 Units U C bar F PSI C bar 42 Appliance allocation 1 M HC 1 HC 1 and 2 HC 1 and 3 All HCs HC 1 44 HC2 operation M common with HC 1 independent common with HC1 46 HC3 P operation M common with HC 1 independent common with HC1 70 Software version M Ti...

Page 99: ...op time U 00 00 24 00 24 00 565 3rd period start time U 00 00 24 00 24 00 566 3rd period stop time U 00 00 24 00 24 00 576 Default values U No Yes no Timer program 5 600 Preselection U Mon Sun Mon Fri Sat Sun Monday Sunday Mon Sun 601 1st period start time U 00 00 24 00 06 00 602 1st period stop time U 00 00 24 00 22 00 603 2nd period start time U 00 00 24 00 24 00 604 2nd period stop time U 00 00...

Page 100: ... Start increase reduction S 30 10 C 5 C 801 End increase reduction S 30 10 C 15 C 809 Uninterrupted pump operation S yes no no 820 HCP overheating protection S stop start on 830 Raising of mixing valve S 0 50 C 3 C 832 Type of servomotor S all or nothing 3 position 3 position 833 Differential S 0 20 C 2 C 834 Servomotor travel time S 30 873 s 120 s 850 Controlled drying function M None Functional ...

Page 101: ...00 Start increase reduction S 30 10 C 5 C 1101 End increase reduction S 30 10 C 15 C 1109 Uninterrupted pump operation S yes no no 1120 HCP overheating protection S stop start on 1130 Raising of mixing valve S 0 50 C 3 C 1132 Type of servomotor S all or nothing 3 position 3 position 1133 Differential S 0 20 C 2 C 1134 Servomotor travel time S 30 873 s 120 s 1150 Controlled drying function M None F...

Page 102: ...Start increase reduction S 30 10 C 5 C 1401 End increase reduction S 30 10 C 15 C 1409 Uninterrupted pump operation S yes no no 1420 HCP overheating protection S stop start on 1430 Raising of mixing valve S 0 50 C 3 C 1432 Type of servomotor S all or nothing 3 position 3 position 1433 Differential S 0 20 C 2 C 1434 Servomotor travel time S 30 873 s 120 s 1450 Controlled drying function M None Func...

Page 103: ...m 4 DHW timer program 5 DHW release 1661 Circ pump periodic start S stop start on 1663 Circulating pump setpoint S 8 80 C 45 C 1680 Operating mode changeover S none stop start stop Consumer circuit 1 1859 Cons request initial setpoint temp M 8 120 C 60 C 1875 Excess heat evacuation S stop start on 1878 With storage tank S yes no no 1880 With prim contr primary pump S yes no no Consumer circuit 2 1...

Page 104: ...stop differential S 0 20 C 6 C 2463 DHW transitional period S 0 240 min 20 min 2470 Spec mode heat req freq M 0 600 s 0 s Cascade 3510 Control strategy S Late start early stop Late start late stop Early start late stop Early start early stop 3511 Min power range S 0 100 30 3512 Max power range S 0 100 90 3530 Gen seq full release S 0 500 C min 50 C min 3531 Gener seq full reset S 0 500 C min 20 C ...

Page 105: ...alve filling pump 5732 Stop DHW pump reverse valve M 0 10 s 0 s 5733 DHW pump stop freq M 0 10 s 0 s 5734 DHW direct valve base pos S last request heating circuit DHW last request 5736 Separate DHW circuit M stop start stop 5737 DHW dist valve action dir S DHW ON position heating circuit ON position DHW ON position 5738 Dist valve median pos DHW S stop start stop 5774 Heat pump ctrl DHW dir valve ...

Page 106: ... thermostat none 6026 EX21 module 2 input function M none HC safety thermostat none 6028 EX21 module 3 input function M none HC safety thermostat none 6030 QX21 module 1 relay output M As line 5890 none 6031 QX22 module 1 relay output M As line 5890 none 6032 QX23 module 1 relay output M As line 5890 none 6033 QX21 module 2 relay output M As line 5890 none 6034 QX22 module 2 relay output M As line...

Page 107: ...0 51 s 30 s 6200 Record sensor M no yes no 6205 Reset parameters S no yes no 6212 Generator 1 control no M 11 no pump 12 with boiler pump 13 with recycling pump 14 with boiler and recycling pumps 14 with boiler and recycling pumps 6215 Storage tank control no M 0 tank 4 DHW with pump 0 tank 6217 HC control no M 1 30303 0 6220 Software version S 6230 OEM info 1 S 0 service 1 40 kW 2 60 kW 3 80 kW 4...

Page 108: ...e 3 S 0 9999 0 6826 Phase cabinet 3 S 0 255 0 6830 History 4 S 00 00 23 59 h m 00 00 6833 Error code 4 S 0 9999 0 6835 Software troubleshooting code 4 S 0 9999 0 6836 Phase cabinet 4 S 0 255 0 6840 History 5 S 00 00 23 59 h m 00 00 6843 Error code 5 S 0 9999 0 6845 Software troubleshooting code 5 S 0 9999 0 6846 Phase cabinet 5 S 0 255 0 6850 History 6 S 00 00 23 59 h m 00 00 6853 Error code 6 S 0...

Page 109: ...0 23 59 h m 00 00 6953 Error code 16 S 0 9999 0 6955 Software troubleshooting code 16 S 0 9999 0 6956 Phase cabinet 16 S 0 255 0 6960 History 17 S 00 00 23 59 h m 00 00 6963 Error code 17 S 0 9999 0 6965 Software troubleshooting code 17 S 0 9999 0 6966 Phase cabinet 17 S 0 255 0 6970 History 18 S 00 00 23 59 h m 00 00 6973 Error code 18 S 0 9999 0 6975 Software troubleshooting code 18 S 0 9999 0 6...

Page 110: ... temp M 50 50 C 0 C 7750 B3 B38 DHW temperature M 0 140 C 0 C 7760 B2 boiler temp M 0 140 C 0 C 7820 BX1 temp sensor M 28 350 C 0 C 7821 BX2 temp sensor M 28 350 C 0 C 7822 BX3 temp sensor M 28 350 C 0 C 7823 BX4 temp sensor M 28 350 C 0 C 7830 BX21 temp sensor module 1 M 28 350 C 0 C 7831 BX22 temp sensor module 1 M 28 350 C 0 C 7832 BX21 temp sensor module 2 M 28 350 C 0 C 7833 BX22 temp sensor ...

Page 111: ...tus M As line 8101 absent 8104 Generator 3 priority M 0 16 0 8105 Generator 3 status M As line 8101 absent 8106 Generator 4 priority M 0 16 0 8107 Generator 4 status M As line 8101 absent 8108 Generator 5 priority M 0 16 0 8109 Generator 5 status M As line 8101 absent 8110 Generator 6 priority M 0 16 0 8111 Generator 6 status M As line 8101 absent 8112 Generator 7 priority M 0 16 0 8113 Generator ...

Page 112: ...25 Current fan control M 0 100 0 8326 Boiler modulation M 0 100 0 8327 Hydraulic pressure M 0 10 0 8329 Ionisation current S 0 100 μA 0 μA 8330 Hours of operation 1st speed S 00 00 00 2730 15 00 h 00 00 00 h 8331 Starts counter 1st speed S 0 2147483647 0 8338 Hours of operation in heating mode U 00 00 00 8333 07 00 h 00 00 00 h 8339 Hours of operation in DHW mode U 00 00 00 8333 07 00 h 00 00 00 h...

Page 113: ...temperature setpoint 1 M 0 140 C 60 C 8749 Room thermostat 1 M no request request no request 8760 HC2 pump M stop start stop 8761 Heat circ mix valv 2 open M stop start stop 8762 HC2 mixing valve closed M stop start stop 8765 HC2 pump speed S 0 100 0 8770 Room temperature 2 M 0 50 C 20 C 8771 Room temperature setpoint 2 M 4 35 C 20 C 8773 Start temperature 2 M 0 140 C 60 C 8774 Start temperature s...

Page 114: ... 9006 Hydraulic pressure H2 M 0 10 bar 0 bar 9009 Hydraulic pressure H3 M 0 10 bar 0 bar 9031 Relay QX1 output M stop start stop 9032 Relay QX2 output M stop start stop 9033 Relay QX3 output M stop start stop 9034 Relay QX4 output M stop start stop 9050 QX21 module 1 relay output M stop start stop 9051 QX22 module 1 relay output M stop start stop 9052 QX23 module 1 relay output M stop start stop 9...

Page 115: ...e emissions Nox PCS mg kWh Annual energy consumption QHE kWh Acoustic power LWA dB Data on products 400 kW Product reference Trade mark Models Nominal power Prated kW Useful heat production At nominal power and in 80 C 60 C regime P4 kW η4 PCS At 30 nominal power and in 30 C return temperature regime P1 kW η1 PCS Auxiliary electricity consumption Under full load elmax kW Under partial load elmin k...

Page 116: ...51 49 72 www ygnis be YGNIS AG Wolhuserstrasse 31 33 6017 RUSWIL CH Tel 41 0 41 496 91 20 Fax 41 0 41 496 91 21 Hotline 0848 865 865 www ygnis ch YGNIS ITALIA SPA Via Lombardia 56 21040 CASTRONNO VA Tel 0332 895240 r a Fax 0332 893063 www ygnis it HAMWORTHY HEATING LIMITED Customer Service Center Fleets Corner POOLE Dorset BH17 0HH Tel 0845 450 2865 Fax 01202 662522 service hamworthy heating com w...

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