Atlanta Attachment Company 4300BC Technical Manual & Parts Lists Download Page 153

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Technical Manual & Parts Lists

146

32007800A Secondary Gripper Assembly

AAC Drawing Number 9002088 Rev 5

NO QTY

PART #

DESCRIPTION

NO QTY

PART #

DESCRIPTION

1 32007611

BELT HOLDER

2 MMAGH25CAN LINEAR BEARING

1 32007622

FLAG,CRASH SWITCH

2 MMAGR25139N RAIL LINEAR AG

1 32007657

MOUNT, CABLE TRACK

1 MMCPL100

BELT CLAMP

1 32007801

TOP CLAMP MTG PLT.

40 *24" MMLSSBB01210

FOAM, URETHANE, 1/8X1

1 32007802

MAIN MTG PLATE

2 NNE3/8-16

NUT, ELASTIC 3/8-16

2 32007804

STUD, CLAMP CYLINDER

1 NNJ10-32

NUT,JAM,THIN #10-32

1 32007805

BOTTOM CLAMP MTG PLT.

2 NNJ5/16-24

NUT,JAM,5/16-24

1 32007806

SPACER BOTTOM CLAMP

1 NNK10-32

KEP NUT, 10-32

1 32007807

CLAMP, UPPER PRIMARY

2 SSFC01112

1/4-20 X 1-3/4 FLAT CAP

1 32007808

CLAMP, LOWER PRIMARY

10 SSFC98024

#10-32 X .375 FLAT CAP

1 32007810

BASE PLATE, CLAMP ASSY

2 SSFC98040

#10-32 X 5/8 FLAT ALLEN

2 32007811

RAIL, PLATE STIFFNER

4 SSFCM6X10

M6 X 20 FLAT ALLEN

1 32007812

GUSSET, MTG PLATE

4 SSFCM6X20

M6 X 20 FLAT ALLEN

1 32007815

GRIPPER PIVOT PLT

1 SSHC10080

5/16-18 X 1-1/4 HHCS

2 32007816

GRIPPER JAW

1 SSHC20056

5/16-24 X 7/8 HEX CAP

1 32007819

CLAMP PIVOT CYL,ROD PLT

4 SSSC01048

1/4-20 X 3/4" SOC CAP SC

1 32007820

PIVOT CYL, MTG PLT

6 SSSC01064

1/4-20 X 1 SOC CAP

1 32007821

PIVOT YOKE

5 SSSC80024

6-32 X 3/8 SOC CAP SC

1 32007822

PIVOT SHAFT

2 SSSC80048

6-32 X 3/4 SOC CAP SC

1 32007828

BOTTOM CLAMP CYL. MTG. PL

2 SSSC90080

#8-32 X 1-1/4 SOC CAP SC

1 32007829

SPACER, CYL MNT

2 SSSC98016

10-32 X 1/4 SOC CAP

4 AA198RA508

FLOW CONTROL,5/32 X 1/8"

7 SSSC98032

10-32X1/2, SOC CAP

4 AA198RA510

FL CONT,5/32X10-32

12 SSSC98040

10-32 X 5/8 SOC CAP

1 AACM022DXP

CYLINDER, 9/16B,2S, MAGNETIC

3 SSSC98048

10-32 X 3/4 SOC CAP

1 AACM091DX

CYLINDER, 1 1/16B, 1"S, DXM

4 SSSCM3X10

M3-0.5X10, SOCKET CAP

1 AACM092DX

CYLINDER, 1 1/16B, 2"S, D

2 SSSS98016

SCREW,SKT SET,FLAT POINT

1 AACMHY-16D

GRIPPER CYL, 180DEG, 16MM

2 UUFF520-10

BRG,BRONZE,.3765ID

3 AAEHSKQ

SWITCH,HALL EFFECT(SMC)

4 WWF10

WASHER, FLAT, #10, COM

1 AAFBP-8C

BRKT,PIVOT,5/32 BORE

2 WWFS5/16

WASHER,FLAT,SAE,5/16

3 AAFD35000

BAND,UNIVERSAL,AAEHSKQ

6 WWL1/4

WASHER,LOCK, 1/4

1 BBAW-3Z

BRG,ROD END,F, 10-32

9 WWL10

WASHER,LOCK,#10

2 BBAW-5Z

ROD END, SPHERICAL .5/16ID

4 WWL4

WASHER,LOCK,#4

2 CCCL6F

CLAMP COLLAR- 3/8

1 WWL5/16

WASHER,LOCK, 5/16

2 CCSC41/4

COLLAR,SET 1/4"

7 WWL6

WASHER,LOCK,#6

1 MM18222844

DUCT,WIRE MICROTRAK

2 WWL8

WASHER,LOCK,#8

3 MM9540K53

BUMPER, 3/4 DIA

Summary of Contents for 4300BC

Page 1: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 4300BC Revision 1 6 Updated Aug 5 2016 ...

Page 2: ......

Page 3: ...ment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials All materials contained herein are additionally protected b...

Page 4: ... 15 2 1 2 Light Tower 33001130 15 2 1 3 Foot Pedal EE24F163 16 2 1 4 Left Head Adjustment Crank 16 2 1 5 Removing the Handle Loader 16 2 1 6 Efka Control Box 17 2 1 7 Stepping Motors Control Boxes 17 2 2 Touch Screen 18 2 2 1 General Operation 18 2 2 2 Available Menus 19 2 3 Changing the Needle 24 2 4 Threading 24 2 5 Loading Materials 26 2 5 1 Initial Border Loading Procedure 26 2 5 2 Handle Inde...

Page 5: ... 4 1 Left Belt Feed AP 28 600CC 50 3 4 2 Right Belt Feed AP 28 600CC 50 3 4 3 Handle Feed AP 28 800W 50 3 4 4 Handle Feed AP 28 800W 50 3 4 5 Mini Switch SW1 51 3 5 Efka Motor 52 3 5 1 Programming the Code Number 52 3 5 2 To Perform Master Reset of Parameters 56 3 5 3 Parameter List 56 3 6 Serial Bus 60 3 6 1 Technical Menus 60 3 6 2 Calibrating the Touch Screen 62 3 6 3 Installation of a new Touc...

Page 6: ...0 TOP BELT FEED ASSY LEFT 98 4300490 HANDLE CUT INSERT 18 100 4300415 FEED AND CUT ASSY 102 4300420 HANDLE INSERT DRIVE ASSY 103 4300240 Handle Clamp Assembly 18 106 4300465 Handle Guide Assembly 18 107 4300170 Border Prefeed Assembly 110 4300225 Border Tension Road Assembly 111 4300285 Encoder Assembly 114 4300310 Border Tension Assembly 116 32005600 Prefeed Roller Assembly 118 32005650A Bottom P...

Page 7: ...sembly 141 4300339 Edge Guide Assembly 142 4300341 Secondary Clamp Transport 144 32007800A Secondary Gripper Assembly 146 4300350 Guillotine Bridge Assembly 147 4300390 Indexing Tray Assembly 148 4300 PD Pneumatic Diagram 149 4300 PD1 Pneumatic Diagram Closer 150 4300 WD Wiring Diagram 151 4300 WD1 Wiring Diagram Closer 152 ...

Page 8: ...ommended spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cause damage to othe...

Page 9: ... work on the machine is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly ...

Page 10: ...iring safety are observed in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized perso...

Page 11: ... obstructions whatsoever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy acces...

Page 12: ...o that it cannot be switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from injur...

Page 13: ...hen transporting the machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instructions and local regulations governing transport of the machine and its assemblies Only use suitable transport ve...

Page 14: ... Do not use any corrosive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustment The activities and intervals specified in the Instructio...

Page 15: ...fault develops in the electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned o...

Page 16: ... guards on the machine Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and or the EC Directive on the safety of machines Operator s position must always be readily accessible Escape routes must always be kept clear and safety areas should be identified ...

Page 17: ...hem if they become non readable ALWAYS keep safety shields and covers in place except for servicing ALWAYS operate equipment in daylight or with adequate working lights Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened ALWAYS watch and avoid holes or deep depressions ALWAYS wear adequate eye protection when servicing the hydraulic system and battery N...

Page 18: ... and safety concerns of the unit before Installing and operating 1 1 Parts and Components 1 Gulliotine Assembly 6 Border Tension Rod Assembly 2 Waste Assembly 7 Border Feed Assembly 3 Roll Holder Assembly 8 Roll Holder Assembly 4 Console Left Right Head 9 Linear Rail MTG Brkt 5 Handle Cut Insert 18 10 Border Box Assembly Description 1 2 10 3 4 5 6 7 8 9 ...

Page 19: ...st Factory Pre set Speed 5000 rpm Factory Pre set Stitch length 6 spi Linear Output 69 ft min Handle Load Speed 39 ft min Power 220 240VAC 1PH 15A Air 14 scfm 80psi Needle SNB27140 Right Sewing head SPEGEX3216H Left Sewing head SPEGE32L450 Foot Print 166 Length x 82 Width x 77 Height Machine weight 1400 lbs Production 2 queen size borders per minute with 4 handles ...

Page 20: ...rews so the casters are about 1 8 of an inch off the floor Provide a 220VAC single phase 15 Amp Provide 1 4 air supply line 80 PSI Oil is removed before shipping Prior to using refill and check the oil level in both sewing heads ISO Viscosity Grade 22 part Turn the main air lock out valve Red Knob before the main pressure regulator to the ON position Twist the Red button B to return to its normal ...

Page 21: ... Regulator 90 PSI Lockout Tag Gravity X Folder Assy Knife Assy Transfer Clamp Remember to Release All Stored Energy Shutdown Procedure 1 Inform all affected personnel that the machine will be in Lockout status 2 Turn the power and pneumatic disconnects to the OFF position 3 Fill out the tag with necessary information of the Lockout 4 Install the Lockout device 5 Verify all stored electrical energy...

Page 22: ...ill turn on power to the machine B Power On A Power the machine ON C Serial Bus control Controls all machine functions See more details available on related chapters in this manual 2 1 2 Light Tower 33001130 The purpose of the light tower is to indicate current status of the machine at some distance away from the machine This makes it easy to see machine status at a glance Definitions for the diff...

Page 23: ... loading a new roll of materials 2 1 4 Left Head Adjustment Crank It is located on the left side of the machine It allows the operator to move the Left Head to adjust the width of fabric ranging from 0 to 18 inches wide 2 1 5 Removing the Handle Loader Release Pin A and you are able to move the complete handle loading cutting station sideway in order to reach both sewing heads ...

Page 24: ... ON position at all times Puller Sewing heads and Pre feeder are controlled by these boxes 2 1 7 Stepping Motors Control Boxes There are 4 control boxes located under the machine They control the Top Feed Belt Handle loading and Handle feeding All 4 amber lights must be on during machine operation Each box has a power switch located at the rear of the box ...

Page 25: ...ple languages to use HOME Return to the main screen ARROWS Pressing the arrows right or left will take you to the next or previous pages NOTES When a button has a white background the function is on or enabled A dark background indicates off or disabled Some buttons may toggle on or off others must be held on Other screens display whenever there is a machine error or other condition that prohibits...

Page 26: ... SCREEN See a section in this book with more details about this screen EDIT NEW ORDER See a section in this book with more details about this screen OPEN ALL ROLLERS Used to load handles or new roll of material ADVANCE FUNCTIONS Area reserved only for technicians PIECE COUNT The field on the left of the clock button is the piece counters that increment every time the border cycle is complete Touch...

Page 27: ...sic functions of the machine See MACHINE TASK section for details Rise the sewing head presser foot Turn on Waste Venturi Left head Start sewing at low speed Right Head start sewing a low speed Activate the handle Chop cycle Activate the border shop cycle Activate the Handle clamp ...

Page 28: ...Access from READY NEW ORDER screen Operator will be able to edit several Order parameters Type the number of the style required See style number on the Style list area Storage off all the styles available See CREATE EDIT Style section for details ...

Page 29: ...Technical Manual Parts Lists 22 4 Create Edit Style ...

Page 30: ...rding all settings prior to a program update or for future reference The SECURITY button accesses the security screen for changing the pass codes Contact an Atlanta Attachment technician for instructions on changing the pass code The CONTRAST button changes the screen contrast using the and buttons Press EXIT anytime to return to the previous or HOME to return to the MAIN screen ADVANCE SETTINGS a...

Page 31: ...Do not remove the screw Remove the old needle 3 Insert the new needle into the needle hole at the bottom of the needle chuck push up until it stops 4 Turn the needle until the scarf of the needle is pointing to the back as seen on the picture below Tighten the needle screw NEEDLE SYSTEM SBN217140 2 4 Threading Please follow all safety procedures turning off power is recommended All threads are loc...

Page 32: ...Technical Manual Parts Lists 25 Left Sewing Head Serger Left Sewing Head Chainstich Right Sewing Head Serger Right Se wing Head Chainstich ...

Page 33: ...ER button the PRE FEED ROLLER and the MAIN ROLLER lift up 3 Open the material guides wider than the expected border width to be loaded 4 Load a roll of border material on the border roll loading pin If the leading edge of the border is not of good quality or it is not square cut off the bad part and square off the leading edge This will make the border loading process much easier 5 Feed the border...

Page 34: ... 10 Using the foot pedal run both heads and gently pull the fabric until the leading edge the fabric is between the feed rollers through the guillotine and stop with the end of the border protruding slightly beyond the knife blades Adjust the guides to fit the border size Hold the border in place and press the CLOSE ROLLERS button 11 On OPERATOR SCREEN press BORDER CHOP CYCLE to release the first ...

Page 35: ...k handle spool changing when one spool runs out of material and gives the operator some time to prepare the next spool while the machine is running Position the spool as shown 1 Activate pneumatic switch A AA41V to open the handle clamp 2 Load the handle through the handle guide Readjust the guide if necessary 3 Return the pneumatic switch to the original position 4 On Operator Screen press HANDLE...

Page 36: ...as show B c Run the machine and stop the needle at position C d Adjust guides to the new dimension and move the sewing head using the Adjusting Crank e Continue running pressing the Foot Pedal until you pass the Border Knife f Activate a cutting cycle to remove the Splice Continue in automatic mode 1 From a Narrow Material into a Wide Material a Load the next border roll on the pin and staple its ...

Page 37: ...f the handles D Units are displayed in tenths of inches Example 1 75 inches 4 Select SIDE HANDLE CENTER DISTANCE and introduce the dimension B Units are displayed in tenths of inches Example 39 50 5 In case of 8 handles options an additional dimension is required Select ND HANDLE CENTER DISTANCE and introduce the dimension C Units are displayed in tenths of inches Example 37 25 6 Select COMPENSATI...

Page 38: ...ad the material thru the prefeed guide and roller assembly Be sure to adjust the prefeed border guide for different width border material if needed Thread the new border material thru the border tension rods and pull enough slack thru the prefeed rollers to make sure the border material prefeed loop is almost touching the floor approx 4 feet Be sure to adjust the tension assembly border guides for...

Page 39: ...ity button on the EDIT ORDER screen and then press the EXIT button on the bottom of the screen Press the START button on the READY NEW ORDER screen to run the current border order When the machine runs out of material it stops and will display a possibility of two screens If there IS enough material to finish the current border an Out of Border Material screen is displayed with a Finish Border but...

Page 40: ... the leading edge to the center of the handle and make sure it is the correct distance If the distance is not correct use the 1st Handle Location 8 Handle setting on the technician page to adjust this Decreasing this number will place the handle farther away from the leading edge see note at end of instructions Step 4 Adjusting the 1st handle location on the 2nd 8 handle border Run two 8 handle Qu...

Page 41: ...re between centers of both pairs of handles Measurement should be the right ones Check horizontal position of handles Measure from one end of border to center of first handle A dimension Measure from other end of border to center of first handle C dimension The A and C dimensions should be equal within Measure from the centers of the inside handles B dimension The B dimension should be equal to on...

Page 42: ...a k Start Up 1st Brea k Lunc h 2nd Brea k Start Up 1st Brea k Lunc h 2nd Brea k Start Up 1st Brea k Lunc h 2nd Brea k Piece Size Queen Twin Etc Handle Spacing 29 Horizontal Position A C B 2xA 1 Vertical Position D Centered Border Length L on Stretch Table Unfinished Edge Alignment E 0 1 16 Exposed Tail F 1 16 Maximum End Stitch Margin G 1 8 3 16 ...

Page 43: ...the work 2 8 1 Daily 8 10 hrs of operation Follow manufacturer s recommendations and guidelines for operation maintenance and lubrication of the sewing head Check for proper oil level and or flow in the sewing head and other oil filled or lubed equipment fill as needed Oil all points as indicated Clean the machine at the end of every shift or as excess materials accumulate Clean lint waste etc fro...

Page 44: ...eedle height 1 First check to see if the needle is inserted to the proper depth 2 Turn the hand wheel until the needle reaches the highest position of its stroke 3 Adjust vertical distance a between the point of the needle and the top surface of the needle plate To make this adjustment loosen screw 1 with a supplied T wrench and move needle holder guide 2 up or down as required 1 0 ...

Page 45: ... required by turning adjusting screw 5 3 Adjusting the upper lopper 1 When the upper looper is at the farthest position to the left adjust distance a between the center line of the overlock needle and the point of the upper looper After this adjustment tighten screw 2 temporarily 2 When the point of the upper looper and the back of the lower looper are going to cross set distance at approximately ...

Page 46: ...eme left end of its travel to the center line of the double chain stitch needle by turning the hand wheel 2 Loosen 1 and move looper holder 3 front or back as required by turning front to back adjusting screw 2 3 Tighten screw 1 3 Adjusting the amount of the front to back movement of the double chain stitch looper Remove cover 4 loosen screw 5 and turn hinge pin 6 as required To decrease the amoun...

Page 47: ...nt of the lower looper is at the center line of the needle and the needle is deflected most by rear needle guard 1 clearance b between the needle and front needle guard 3 should be 0 1 0 2mm To make this adjustment loosen screws 4 and front move needle guard 3 front or back as required 2 Adjusting the double chain stitch needle guards To adjust rear needle guard 5 When the double chain stitch need...

Page 48: ...low these procedure Note The less tension you have between blades the longer they will last The Guillotine Blades 1 Release Screw C 2 Adjust Screw D to control the tension between both cutting Blades 3 You will be able to have access to the screw through holes A or B 4 Select on Touch Screen the cutting function and adjust until you get a clean cut If necessary replace the blades 1366113 TOP BLADE...

Page 49: ...sts 42 Adjusting the Handle Knife Blade 1 Make sure air is off to the system 2 Remove the four standard hex head screws and remove feed roller assembly 3 Loosen the two metric screws only enough to allow adjusting of the blade ...

Page 50: ...st the cutting blade by manually pushing down and cutting a piece of border material You should be able to raise the cutter fairly easy Depending on how clean the cut is you may need to adjust again If the adjustment is all the way in and your still getting a rough cut it s time to sharpen the blade 6 Remember to tighten the two blade metric screws and install the knife handle feed roller ...

Page 51: ... for the safe and efficient operation of this reliable power source Harmful contaminants like oil dust dirt rust and water alone or in combination can attack your system and clog sensitive pneumatic instruments It can also reduce the efficiency of air operated tools Wear out seals and erode system components Increase maintenance and repair costs Contribute to product rejects production downtime ev...

Page 52: ...is switch by doing the following ATTENTION Make sure that the machine is unplugged before proceeding and that all lock out tag out procedures have been correctly followed See to Lockout tag out procedure Check the circuit breakers if any of the barkers had gotten overloaded at some point Replace the cover plug the machine in and try turning the machine back on If the contact still trips the overlo...

Page 53: ...le position when stopping B Handle eye Responsibility to read the presence of the handle on the handle tray C Right Sewing Head Hand wheel eye Reads a piece of reflective tape located on the pulley disks The Hand wheel eye is responsible for reporting to the Efka motor that the sewing head is sewing at the set RPM stitch counting for all counters and for needle position when stopping D Roll Feedin...

Page 54: ...on 4 Then turn the GAIN screw one full turn clockwise The LED indicator should be blinking slowly 5 Cover the eye so that the sensor cannot see the reflective tape and the LED should go off Reflective Tape Maintenance Use a soft cloth for cleaning Do not use chemicals or abrasives to clean it Avoid any contact with oils and liquids Do not touch the tape with bare fingers If tape is dirty or opaque...

Page 55: ...nd should decrease to LED 1 or no LED when viewing the black line Use the GREEN up arrow and the RED down Arrow buttons to adjust sensor NOTE Occasionally thick borders with heavy quilting will cause the sensor to report a flaw by mistake If this becomes a problem perform the additional adjustments below 1 Place the marked piece of border on top of the plate above the flaw mark Sensor 2 Align the ...

Page 56: ...all Switch AAEHSKQ Used on following cylinders Border knife open close Handle clamp up B Hall Switch AAEDY59A 3M Used on following cylinders Handle knife open close Handle guide vertical up Handle guide horizontal out 4 Proximity Switch 1278 7055A Used on Border Splice Switch Handle load home Handle load out ...

Page 57: ...s three thumbwheels on the front which are set to synchronize the feeding of the material PRE SET THUMBWHEEL SETTING 200 3 4 3 Handle Feed AP 28 800W The box has three thumbwheels on the front which are set to synchronize the feeding of the handle to the sewing head The number is proportional to the loading speed not affected by sewing speed It is set based on the thickness and type of material be...

Page 58: ...ter close wise Switch 2 No function Switch 3 No function Switch 4 For 1 Amps motors Switch 5 For 2 Amps Motors Switch 6 For 2 5 Amps Motors Switch 7 For 3 Amps Motors Switch 8 For 3 5 Amps Motors Stepper Box Settings CONVEYORS MOTOR 1 L CONV 2 AMP setting and CCW rotation MOTOR 2 R CONV 2 AMP setting and CW rotation HANDLE FEED 4 AMP setting and CW rotation HANDLE LOAD A 2 AMP setting and CW rotat...

Page 59: ...The parameter numbers in the illustrations below serve as examples and may not be available in all program versions In this case the display shows the next higher parameter number See List of Parameters If you have and screen with 4 digits your access code will be 3112 instead of 311 10 ...

Page 60: ...Technical Manual Parts Lists 53 Parameter Selection Direct Selection ...

Page 61: ...Technical Manual Parts Lists 54 Changing Parameter values ...

Page 62: ...Technical Manual Parts Lists 55 Parameter Selection with the Keys ...

Page 63: ... 0 Mode of operation MUST SET THIS PARAMETER FIRST 026 0 5 0 EB301 Treadle Mode 111 200 9900 rpm 500 Maximum speed when 129 is 0 1 or 2 119 1 3 1 Linear acceleration 161 0 1 0 CW Motor rotation 270 0 5 1 External hand wheel sensor configuration 272 020 255 100 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down s...

Page 64: ...sor configuration 272 020 255 100 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 436 0 1 0 Use code 5913 This disables an input that was causing box to reset itself 401 0 1 1 Immediate save of parameters MUST BE DONE LAST Front panel LED s...

Page 65: ... 240 0 56 55 Enable reverse run of motor with input 1 270 0 5 5 No hand wheel sensor 272 020 255 100 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 436 0 1 0 Use code 5913 This disables an input that was causing box to reset itself 401 0 1...

Page 66: ...W Motor rotation 220 1 55 5 Acceleration 270 0 5 5 No handwheel sensor 272 0015 9999 2500 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 482 0 3 3 Master Slave Mode 0 Off 1 Master 2 Slave 3 Slave w Ratio 483 0 1 1 Motor rotation compared t...

Page 67: ...ttings and functions not normally accessible by the operator After power on or a reset a pass code must be entered to access these screens The two ADVANCED SETUP pages contain all the adjustable counters and timers that control the machine The number in the upper left corner of each button represents the counter timer number and is used on the SHOW ALL SETTINGS page matrix ...

Page 68: ...s dark 3 dimensional rectangles and input indicators shown as light rectangles The buttons are used to manually turn on or off individual output functions of the machine for testing and troubleshooting The input indicators show if the computer can see the individual inputs for testing and troubleshooting ...

Page 69: ...e your finger and the screen will display two lines one vertical and one horizontal intersecting at the top left corner The text Touch at the crossed lines to calibrate display should appear in various languages In older machines there will be no text 3 Using a small pointing device that will not puncture or damage the screen such as a pencil eraser touch the screen where the two lines intersect D...

Page 70: ...een they must follow these directions 1 Install new screen and turn power on 2 When screen displays Fatal Error Message press continue 3 Enter Mechanic Security Code 4 After reading the Warning Message press continue again 5 Screen will begin to process the up loading of existing program This will take 60 90 seconds 6 After reading the Last Warning Message press continue again 7 Screen will begin ...

Page 71: ...rs and relays etc 4 Input Module 4080 110 They are responsible for transferring signals from the machine to the computer such as switches electric eyes sensors etc NOTE 1 Even though all output and or input modules within the machine are identical they cannot be moved to another location on the serial bus cable as the computer automatically assigns a working address for each one 2 If a replacement...

Page 72: ... button Input mechanic security code 33333 This process takes up to 5 minutes and asks you to press the Continue button once during this time When complete the Controller will contain the updated program NOTE Continue to item 6 only if you need to reprogram original module 6 Turn off power to the machine 7 Replace the Program Module that you installed in step 2 with the original Program Module tha...

Page 73: ... waste etc from the sewing looper and needle area as it accumulates remove or open covers as necessary for access Remove any threads or other material s wrapped around or between any moving parts Wipe all photocell lenses with a clean non abrasive dry cloth Open or remove doors and or covers and inspect belt s for debris or wear and clean or replace as necessary Monitor the air pressure filter reg...

Page 74: ...Technical Manual Parts Lists 67 3 8 Troubleshooting 3 8 1 Efka Controller Error ...

Page 75: ...Technical Manual Parts Lists 68 3 8 2 Flow Chart EFKA Error E1 ...

Page 76: ...ressure b Check top feed control box settings They must be the same number value c Trim knife on sew head is dull or too low 2 Handles not cutting properly a Handle knife blades dull See page 42 b Too much pressure on handle feed puller 3 Too much or not enough handle trim a Adjust handle length setting up or down depending on size needed ...

Page 77: ... error a Out of handle material b Check handle length eye adjustment c Handle feed puller is not down or handle material is jammed 6 False thread breaks error a Adjust thread detect on delay setting right or left 7 False flaw mark error a Recalibrate flaw mark eye Refer to page 48 8 Closer head not trimming optional equipment a Replace under trimmer knife blades ...

Page 78: ...Technical Manual Parts Lists 71 ...

Page 79: ...a Attachment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials ...

Page 80: ...Technical Manual Parts Lists 73 ...

Page 81: ...TTOM 14 1 4300204 BRKT GUARD LEFT SIDE 15 1 4300206 BRKT GUARD RIGHT SIDE 16 1 4300216 PANEL GUILLOTINE C BOX 17 1 4300218 COVER FRONT LEFT 18 1 4300219 COVER FRONT RIGHT 19 1 4300220 COVER REAR 20 1 4300300 ROLL HOLDER ASSY 21 AR 33008300 BORDER BOX ASBLY 22 3 AATPWL1 LOOM WIRE 1 23 1 EESDHRY DISCONNET HANDLE RED YEL 24 3 MM40450010 FASTENER SLIDE LOCK 25 10 NNK1 4 20 NUT KEP 1 4 20 26 6 SSHC0111...

Page 82: ... 18 5 1 1355487 DISCONNECT SHAFT MOD 19 12 NNK10 32 KEP NUT 10 32 6 1 1366140 GULLIOTINE ASSEMBLY 18 20 4 SSHC01112 HEX HEAD BOLT 1 4 20X1 75 7 2 4300056 POLE THREAD STAND 21 8 SSHC98024 10 32 X 3 8 HEX CAP 8 1 4300103 TOUCH SCREEN ASBLY 22 12 SSHC98032 10 32X1 2 HEX HD 9 1 4300189 THREAD STAND BRACE 23 4 WWF1 4 WASHER FLAT 1 4 COM 10 1 4300190 MAIN ASSY HEAVY DUTY 18 24 4 WWF5 8 WASHER FLAT 5 8 1...

Page 83: ...Technical Manual Parts Lists 76 ...

Page 84: ...Technical Manual Parts Lists 77 ...

Page 85: ...DE 56 5 SSHC01064 1 4 20 X 1 HHCS 18 1 4300019 MOUNT POSITION EYE 57 2 SSHC01096 1 4 20 X 1 1 2 HHCS 19 1 4300020 SEWING HEAD ASSY LH 58 2 SSHC01112 HEX HEAD BOLT 1 4 20X1 75 20 1 4300022 PLATE LEFT HEAD 59 8 SSHC01160 1 4 20 X 2 1 2 HHCS 21 1 4300030 SEWING HEAD ASM SS RH 60 10 SSHC98024 10 32 X 3 8 HEX CAP 22 1 4300035 CONTROL ASSEMBLY 61 19 SSHC98032 10 32X1 2 HEX HD 23 1 4300065 STEPPER BOX AS...

Page 86: ...sembly 18 AAC Drawing Number 1366140 Rev 0 NO QTY PART DESCRIPTION 1 1 1366114 GULLIOTINE ASSY 18 2 1 1366150 ADAPTOR WORM GEAR DRIVE 3 3 SSHC01080 1 4 20 X 1 1 4 HHCS 4 3 WWFS1 4 WASHER FLAT SAE 1 4 5 3 WWL1 4 WASHER LOCK 1 4 6 1 1366188 GUARD TOP ROLLER ...

Page 87: ...Technical Manual Parts Lists 80 ...

Page 88: ...Technical Manual Parts Lists 81 ...

Page 89: ...LEN 18 1 4300164 ROLLER TOP DRIVE 57 2 SSHC01048 1 4 20 X 3 4 HEX CAP 19 1 4300165 GUARD TOP ROLLER 58 10 SSHC01064 1 4 20 X 1 HHCS 20 1 4300166 GUARD BOTTOMROLLER 59 1 SSHC10064 5 16 18 X 1 HHCS 21 1 4300167 SHAFT FLATTED JR 75OD 60 3 SSHC95064 SCREW HEX CAP 22 1 4300171 PLATE RUB TOP BLADE 61 8 SSHC98032 10 32X1 2 HEX HD 23 1 32004027 ROLLER TOP DRIVE 62 8 SSSC01048 1 4 20 X 3 4 SOC CAP SC 24 1 ...

Page 90: ... MNT WORM DRIVE 16 1 PP20LB050M4 PULLEY GEAR 3 8P 63B 20T 5 1 1366143 GUARD EFKA MOTOR 17 4 SSHC10048 5 16 18 X 3 4 HHCS 6 1 1366146 GUARD 18 4 SSHC10064 5 16 18 X 1 HHCS 7 2 1961028 KEY 3 16 SQ X 11 16 LG 19 4 SSHC98024 10 32 X 3 8 HEX CAP 8 1 1961101 SPROCKET 30T 35 DBL 20 4 SSHC98040 10 32X5 8 HEX HD 9 1 GG135L050 BELT 3 8P 1 2W 21 8 WWFS5 16 WASHER FLAT SAE 5 16 10 1 MM20U1 30M1 WORM REDUCE 30...

Page 91: ...010 START STOP BUTTON ASSY 3 1 28201 BLOCK CROSS LARGE 4 1 4080 004 TOUCH SCREEN 5 1 4300104 MOUNT TOUCH SC AND SW 6 1 4300114 ROD MOUNT TOUCHSCREEN 7 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 8 1 SSHC01080 1 4 20 X 1 1 4 HHCS 9 4 SSSC90040 8 32 X 5 8 SOC CAP SC 10 1 TTH32425 HANDLE THRDED 5 16 18X3 4 11 2 WWFS1 4 WASHER FLAT SAE 1 4 12 1 WWFS5 16 WASHER FLAT SAE 5 16 ...

Page 92: ...1961 809 PIPE SEGMENT 2 ID 16 1 MMVLR 11T FUNNEL WASTE REMOVAL 5 1 1961 817 VENTURI ASSY 2 17 8 NNK8 32 NUT KEP 8 32 6 2 26285A FILTER WASTE SYSTEM 18 2 SSFC98040 10 32 X 5 8 FLAT ALLEN 7 1 4300090 MOUNT WASTE FUNNEL 19 8 SSPS90064 8 32 X 1 PAN HD 8 1 4300244 BRKT MTG AIR JET 20 3 SSPS98024 10 32X3 8 PAN HD SLOT 9 1 4300245 JET AIR WASTE 21 3 SSSC98032 10 32X1 2 SOC CAP 10 1 MM189472 ELBOW 2 SCH 4...

Page 93: ...C 4 1 1975 412A PLATE NUT 4 40 95CTC 15 1 SPEGE32L450 SEWING HEAD PEG LH SS 5X5 5 1 1976 020 TAB FOOTLIFT 16 2 SSM3236136 1 4 40 X 9 16 SOC CAP 6 1 1976 057B MOUNT FOOTLIFT CYL 17 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 7 1 311 128 HUB HANDWHEEL TAPE MOUN 18 2 SSSC85024 6 40 X 3 8 SOC CAP SC 8 1 311 129 SLEEVE TAPE MOUNT ADJUST 19 1 SSSC98024 10 32 X 3 8 SOC CAP 9 1 4300226 PLATE NEEDLE MOD LH SS 20...

Page 94: ... 40 95CTC 13 1 AAQME 5 8 QUICK MALE ELBOW 4 1 1976 057b MOUNT FOOTLIFT CYL 14 1 FFSM312LVQ EYE ELECTRIC 10 30VDC 5 1 277000 CUTTER UPPER WIDE 10MM 15 1 SPEGEX3216H SEWING HEAD PEGASUS HD 6 1 277009 CUTTER LOWER 10MM EX52PEG 16 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 7 1 311 128 HUB HANDWHEEL TAPE MOUN 17 1 SSSC98024 10 32 X 3 8 SOC CAP 8 1 311 129 SLEEVE TAPE MOUNT ADJUST 18 2 SSSCM6X16 M6X16 SOC CA...

Page 95: ...Technical Manual Parts Lists 88 ...

Page 96: ...Technical Manual Parts Lists 89 ...

Page 97: ...0 1 EECGC85A24 CONTACTOR 65A 24VAC 21 15 EECLIPFIX ANCHOR DIN RAIL 22 7 33 EEDC2X2 COVER WIRE DUCT 23 7 33 EEDF2X2 DUCT WIRE 2X2 MOD 24 14 EEPBMSH25C MOUNT CABLE TIE NYLON 25 1 EESD2080RR DISCONNECT 3 POLE 80A IEC 26 31 EETS35X7 5A DIN RAIL AMERICAN 27 9 FF264 341 TERMBLK WAGO TOP DUAL GRY 28 3 FF264 347 TERMBLK WAGO TOP DUAL GRN 29 2 FF264 371 TERMBLK WAGO TOP END 30 13 FF1724 STRAIN RELIEF 31 1 ...

Page 98: ... STEPPER BOX BASE 2 2 4300066 BOX SHELF STEPPER DUAL 3 2 4300067 MOUNT CONTROL BOX SIDE 4 2 AP 28 600CC CONT BOX 2 AMP MAX SBUS 5 2 AP 28 800W CONTROL BOX STEPPER MTR 6 16 MMSLD ECH 1 2 DIA RUBBER BUMPER 7 16 SSFC80024 6 32 X 3 8 FLAT CAP 8 8 SSPP98032 10 32 X 1 2 PAN PHIL 9 8 SSSC98024 10 32 X 3 8 SOC CAP 10 16 WWFS10 WASHER FLAT 10 SAE ...

Page 99: ... 18 AAC Drawing Number 4300221 Rev 0 NO QTY PART DESCRIPTION 1 2 1356142 BLOCK RAIL STOP 2 1 4300222 BRKT MTG LINEAR RAIL 3 2 MMAGH25CAN LINEAR BEARING 4 1 MMAGR251070N RAIL LINEAR AG SERIES 5 5 SSSC01040 1 4 20 X 5 8 SOC CAP SC 6 4 SSSC98056 10 32 X 7 8 SOC CAP ...

Page 100: ... 4300141 BRKT MTG CABLE TRACK 2 1 4300224 SUPPORT CABLE TRACK 18 3 1 AAF3 16 CLAMP BLACK PLASTIC 4 1 MM45021 22 DUCT WIRE PLASTITRAK 5 2 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 6 2 SSBC01040 1 4 20 X 3 4 BUT CAP SC 7 2 SSBC01048 SCREW BUTTON CAP 1 4 20X3 4 SS 8 1 SSBC90020 8 32X3 8 BUTTON CAP 9 6 WWFS1 4 WASHER FLAT SAE 1 4 ...

Page 101: ...Technical Manual Parts Lists 94 ...

Page 102: ...Technical Manual Parts Lists 95 ...

Page 103: ...7U BELT GEAR KEVLAR CORE URE 19 1 MML050 SPIDER COUPLING 20 1 MML050 250 COUPLING 1 4 BORE 21 1 MML050 375 COUPLING 3 8 BORE 22 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 23 4 NNH10 32 HEX NUT 10 32 REG 24 1 NNH5 16 18 NUT HEX 5 16 18 25 1 RRE29C SPRING EXT 020X 19X1 5 26 3 ssas024040 SCREW ALLEN SHOULDER 27 1 SSAS024080 SHULDER BOLT 3 8 X 1 25L 28 2 SSBC90016 8 32 X 1 4 BUTTON CAP 29 1 SSBC98024 10 32 X...

Page 104: ...Technical Manual Parts Lists 97 ...

Page 105: ...U BELT GEAR KEVLAR CORE URE 19 1 MML050 SPIDER COUPLING 20 1 MML050 250 COUPLING 1 4 BORE 21 1 MML050 375 COUPLING 3 8 BORE 22 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 23 4 NNH10 32 HEX NUT 10 32 REG 24 1 NNH5 16 18 NUT HEX 5 16 18 25 1 RRE29C SPRING EXT 020X 19X1 5 26 3 ssas024040 SCREW ALLEN SHOULDER 27 1 SSAS024080 SHULDER BOLT 3 8 X 1 25L 28 2 SSBC90016 8 32 X 1 4 BUTTON CAP 29 1 SSBC98024 10 32 X ...

Page 106: ...Technical Manual Parts Lists 99 ...

Page 107: ...NN 5 32X1 8 16 2 AAQME 5 4 ELBOW MALE 5 32X1 4NPT 17 2 AAQME 5 8 QUICK MALE ELBOW 18 1 AAV41V VALVE TOGGLE 19 2 MMLC15C1 BLOCK BEARING 15MM 20 2 MMLWL15R320 RAIL LINEAR 15MM X 320MM 21 2 SSBC98040 10 32 X 5 8 BUTTON CAP SC 22 3 SSBC98048 10 32 X 3 4 BUTTON CAP SC 23 1 SSBC98056 10 32 X 7 8 BUTTON CAP SC 24 4 SSFC01048 1 4 20 X 3 4 FLAT CAP 25 4 SSFC98024 10 32 X 375 FLAT CAP 26 8 SSHC01048 1 4 20 ...

Page 108: ...Technical Manual Parts Lists 101 ...

Page 109: ...LER 47 2 SSPS70080 4 40 X 1 1 4 PAN HD SLTD 15 1 4300416 PLATE MTG GUIDE 48 8 SSSC01040 1 4 20 X 5 8 SOC CAP SC 16 1 4300417 GUIDE HANDLE LEFT 49 1 SSSC01112 1 4 20 X 1 3 4 SOC CAP 17 1 4300418 GUIDE HANDLE RIGHT 50 6 SSSC98032 10 32X1 2 SOC CAP 18 1 4300419 ROLLER GUIDE HANDLE 51 3 SSSC98040 10 32 X 5 8 SOC CAP 19 1 4300421 SHAFT ROLLER GUIDE 52 2 SSSCM5X16 M5 0 8 X 16 SOC CAP SCR 20 1 4300423 PL...

Page 110: ...1 4300425 PLATE MTG SIDE 19 3 SSPS90024 8 32 X 3 8 LG PAN HD 6 1 4300432 BRKT MTG SENSOR 20 4 SSSC98048 10 32 X 3 4 SOC CAP 7 1 4300433 GUARD BELT 21 2 WWF2 WASHER FLAT 2 8 1 4300435 MOUNT UPPER BRACE LEFT 22 3 WWF8 WASHER FLAT 8 9 1 AP 22E 103 STEP MOTOR 2 AMP 23 2 WWFS1 4 WASHER FLAT SAE 1 4 10 1 GG330XL037 BELT GEAR 1 5P 3 8W 24 4 WWFS10 WASHER FLAT 10 SAE 11 4 NNH10 32 HEX NUT 10 32 REG 25 2 W...

Page 111: ...Technical Manual Parts Lists 104 ...

Page 112: ...Technical Manual Parts Lists 105 ...

Page 113: ... PIVOT 5 32 BORE 13 1 AAFD35000 BAND UNIVERSAL AAEHSKQ 14 4 AAQME 5 10 AIR ELBOW 10 32 X 5 32 15 2 AAQUY 5 5 QUICK UNION Y 5 32 16 2 BBAW 3Z BRG ROD END F 10 32 17 2 BBTT1001 WASHER THRUST BRONZE 18 2 CCCL8F CLAMP COLLAR 1 2 19 18 EEFE RR2 TAPE REFLECTIVE 1 WIDE 20 1 NNE6 32 NUT ELASTIC LOCK 6 32 21 2 NNJ10 32 NUT JAM THIN 10 32 22 6 SSFC98032 10 32 X 1 2 FLAT ALLEN CAP 23 1 SSFS80080 6 32 X 1 1 4...

Page 114: ...ACE SUPPORT UPPER 10 4 SSFC98048 10 32 X 75 SHCSF 3 1 4300459 PLATE CLAMP LOWER 11 4 SSFCM6X20 M6 X 20 FLAT ALLEN 4 1 4300461 PLATE COUPLER 12 4 SSHC98048 SCREW HEX CAP 10 5 4 AA198 2201 FLOW 13 3 SSSC90016 8 32 X 1 4 SOC CAP SC 6 1 AACMGPM252 CYLINDER AIR DUAL ROD 14 4 SSSCM6X16 M6 X 16 SOC CAP 7 1 AACMGPM257 CYLINDER AIR DUAL ROD 15 4 WWL10 WASHER LOCK 10 8 2 AAEDY59A 3M SENSOR W PLUG 16 3 WWL8 ...

Page 115: ...Technical Manual Parts Lists 108 ...

Page 116: ...Technical Manual Parts Lists 109 ...

Page 117: ...LLEN CA 19 4 33005623 STANDOFF 62 8 SSHC01048 1 4 20 X 3 4 HEX CAP 20 1 33005639 BRKT MARK EYE 63 6 SSHC01112 HEX HEAD BOLT 1 4 20X1 75 21 1 33005656 SLEEVE CLOTH GUARD 64 2 SSHC25080 3 8 16 X 1 1 4 HHCS 22 1 33005657A ARM EDGE GUIDE 65 4 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 23 1 33005661 SKID PLATE ASSY 66 2 SSPS70064 4 40 X 1 PAN HD SLOTTED 24 1 33005662 ARM SKID PLATE 67 1 SSSC01032 1 4 20X1 2 S...

Page 118: ...8040 10 32 X 5 8 FLAT ALLEN 3 1 4300259 MOUNT TENSION BORDER 12 2 SSHC25064 3 8 16 X 1 HEX CAP 4 1 4300285 ENCODER ASSEMBLY 13 4 SSSC01064 1 4 20 X 1 SOC CAP 5 1 4300289 ROLLER 1 50L 2 OD 75 ID 14 2 TTH32415 HANDLE THDED 1 4 20X7 8 6 1 4300310 BORDER TENSION ASSY 15 2 WWF3 8 WASHER FLAT 3 8 OR 10MM 7 1 4300313 BRKT MTG TENSION ASSY 16 4 WWFS1 4 WASHER FLAT SAE 1 4 8 3 32005004 ROD SS 3 4 X 24 0L 1...

Page 119: ...Technical Manual Parts Lists 112 ...

Page 120: ...Technical Manual Parts Lists 113 ...

Page 121: ... 4 BBTRA411 WASHER THRUST STEEL 14 2 BBTT601 WASHER THRUST BRONZE 15 1 EEH1 096 HS ENCODER OPTICAL 16 1 EEPC3 MODULE ENCODER 17 1 RRBEEHIVEH SPRING HEAVYBEEHIVE 18 1 NNH3 8 16 1 4 28 HEX NUT 19 4 WWFS1 4 WASHER FLAT 1 4 20 1 SSHC01192 HEX HEAD BOLTS 1 4 20 X 21 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 22 2 SSSC01032 1 4 20X1 2 SOC CAP 23 2 NNK1 4 20 KEP NUT 1 4 20 24 2 WWL10 10 LW 25 1 SSPS98040 10 32X...

Page 122: ...Technical Manual Parts Lists 115 ...

Page 123: ... TENSION ROLLER 17 2 4300306 ROLLER IDLER 18 CAP 18 1 4300307 GUARD GEAR 19 1 4300308 SHAFT IDLER LOWER 20 1 4300309 HUB BRAKE 21 2 4300311 BRAKE ROLLER 22 2 4300314 COLLAR CLAMP 1 4ID 1 4W 23 4 AA198RA508 FLOW CONTROL 5 32 X 1 8 24 2 AAC7DP 2 CYLINDER AIR DA 25 2 AAFBP 11C BRKT PIVOT 1 4 BORE 26 2 AAFCT 7 CLEVIS AIR CYL 1 4 28 27 4 BB1L005 BEARING BALL 500D 28 1 BBTT601 WASHER THRUST BRONZE 29 2 ...

Page 124: ...Technical Manual Parts Lists 117 ...

Page 125: ...3005672 ROD STRA SP 60C 1 2 4 5L 18 1 33005675 ROLLER ARM ASSY 19 2 33005676 1 2 X 7 8 SET COLLAR 20 2 33005678 CLAMP SPRING 21 4 AA198RA508 FLOW CONTROL 5 32 X 1 8 22 2 AAC6DP 1 CYLINDER AIR DA 23 2 AAFBP 11C BRKT PIVOT 1 4 BORE 24 2 AAFCT 11 CLEVIS CYL 5 16 24 1 4 25 4 CCCL4F COLLAR 1 4 CLAMP 26 5 CCCL8F CLAMP COLLAR 1 2 27 2 NNH10 24 HEX NUT 10 24 REG 28 4 NNJ1 2 20 1 2 20 JAM NUT 29 1 RRLT085N...

Page 126: ...OULDER 5 1 33005603A ROLLER DRIVE 18 CAP 19 3 SSBC80024 6 32 X 3 8 BUTTON HEAD 6 2 33005608 BLOCK BEARING 20 6 SSBC90020 8 32X3 8 BUTTON CAP 7 1 33005674 BRACKET MOTOR MTG 21 4 SSSC70024 4 40 X 3 8 SOCKET CAP 8 1 33005681 GUARD ENCODER 22 4 SSSC98032 10 32X1 2 SOC CAP 9 1 33005692 BELT GUARD 23 4 SSSC98048 10 32 X 3 4 SOC CAP 10 1 4059 3200 PLATE CONVERSION 24 4 SSSCM5X14 SCREW SOC CAP M5 0 8 X 14...

Page 127: ...1961 252D ROD ROLL 27 L 4 1 1961 253A HUB UNWIND STAND 5 1 32007704 FRAME ROLL HOLDER 6 1 33008708 DISC ASSY 8 7 1 MM132 1496 PLUG 1 X 2 8 4 SSBC80032 6 32 X 1 2 BUT HEAD 9 4 SSHC01112 1 4 20 X 1 3 4 HHCS 10 1 SSHC25048 3 8 16X3 4 HEX CAP 11 2 SSSC01064 1 4 20 X 1 SOC CAP 12 4 WWFS1 4 WASHER FLAT SAE 1 4 13 1 WWFS3 8 WASHER FLAT SAE 3 8 14 4 WWL1 4 WASHER LOCK 1 4 15 1 WWL3 8 WASHER LOCK 3 8 ...

Page 128: ...Drawing Number 192192C Rev 0 ON QTY PART DESCRIPTION 1 1 33008399 BOX BORDER 2 4 MMFB4444 RUBBER FEET 3 4 NNH1 2 13 HEX NUT 4 24 MM100 1 8 DOOR TRIM BLACK 5 1 33008305 PLATE REMOVABLE 6 6 SSBC98032 SCREW BUTTON HD 7 6 WWF10 WASHER FLAT 10 8 6 WWL10 WASHER LOCK 10 ...

Page 129: ...Technical Manual Parts Lists 122 ...

Page 130: ...Technical Manual Parts Lists 123 ...

Page 131: ...OINTER BORDER WIDTH 21 1 4300390 INDEXING TRAY ASSY 22 1 4300530 CLOSER CARRIAGE COVER 23 1 4300547 HOLDER EDGE GUIDE ROD 24 1 32006515A GUIDE MATERIAL 25 1 32006520D EDGE GUIDE WELDMENT 26 2 CCCL4F COLLAR 1 4 CLAMP 27 1 MM1492J3 TERMINAL BLOCK 1 POLE 5MM 28 1 MMSPOOL2 13 SPOOL PLASTIC 8 HUB 29 2 NNE8 32 NUT ELASTIC LOCK 8 32 30 6 NNE10 32 NUT ELASTIC LOCK 31 14 NNK1 4 20 NUT KEP 1 4 20 32 6 SSBC9...

Page 132: ...130 Rev 1 NO QTY PART DESCRIPTION 1 1 1959335 ROLL HOLDER ARM 2 1 1961141 SPINDLE ASSY 1 5 BORE 3 1 4300199 BRAKE WEIGHT 4 1 4300203 WEIGHT BRAKE 5 1 4300434 PIN 6 2 SSFC98048 10 32 X 75 SHCSF 7 1 SSHC01048 1 4 20 X 3 4 HEX CAP 8 1 WWFS1 4 WASHER FLAT SAE 1 4 9 1 WWL1 4 WASHER LOCK 1 4 ...

Page 133: ...RIAGE MOTOR 13 2 NNK5 16 18 NUT KEP 5 16 18 4 1 3200182 GUARD CLOSER CARRIAGE 14 2 SSAS024016 SHLDR SCR 3 8X1 4X5 16 18 5 1 3200184 BRACKET COVER PIVOT 15 20 SSBC98024 10 32 X 3 8 BUTTON CAP SC 6 1 3200204 BRACE COVER RIGHT 16 2 SSBC98032 10 32 X 1 2 BUTTON CAP SC 7 1 3200205 BRACE COVER LEFT 17 2 SSFC80016 SCR FLAT HD CAP 6 32 X 1 4 8 1 3200206 PLATE SWITCH 18 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTE...

Page 134: ...SCRIPTION 1 1 0411 069D BRKT THREAD BREAK DETECT 6 1 4300013 CONT PANEL CLOSER 2 1 0411 070 CLAMP SENSOR BRACKET 7 1 4300056 POLE THREAD STAND 3 1 1959 112 2 POS THREAD PLATE ASSY 8 2 NNH5 8 18 NUT HEX 5 8 18 4 1 3200210 CLOSER STATION 9 2 WWF5 8 WASHER FLAT 5 8 5 1 4003 500B THREAD BREAK SENSOR ASSY 10 1 WWL5 8 3 8 LOCK WASHER ...

Page 135: ...Technical Manual Parts Lists 128 ...

Page 136: ...Technical Manual Parts Lists 129 ...

Page 137: ...1 2 SOC CAP 13 1 32006005 PLATE CLOSER STATION TOP 43 8 SSSC01192 1 4 20 X 3 SOC CAP 14 1 32006020 DOOR REAR LEFT 44 6 SSSC80024 6 32 X 3 8 SOC CAP SC 15 1 32006021 DOOR RIGHT 45 2 SSSC98024 10 32 X 3 8 SOC CAP 16 1 32006022 PANEL 46 4 SSSC98048 10 32 X 3 4 SOC CAP 17 4 32006501 STAND OFF SUB TABLE 47 12 SSSC98064 10 32 X 1 SOC CAP 18 2 32006504 SPACER 3 4 OD X 1 4 ID 48 8 SSZS93032 SCREW SHT META...

Page 138: ...A HOLDER EYE 16 4 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 5 1 3200187 SPACER FACE PLATE 17 4 SSRS70024 4 40 X 3 8 RHS 6 1 3200195 FEED CONVEYOR ASSEMBLY 18 2 SSSC98040 10 32 X 5 8 SOC CAP 7 1 3200201 PLUG OIL PAN 19 2 SSSC98072 10 32 X 1 1 8 SOC CAP 8 1 3200209 BELT GUARD MOD 20 12 WWF4 WASHER FLAT 4 9 3 AAQME 5 8U QUICK MALE ELBOW UNIFIT 21 4 WWF1 4 WASHER FLAT 1 4 COM 10 1 EEFE RR2 TAPE REFLECTIVE 1...

Page 139: ...Technical Manual Parts Lists 132 ...

Page 140: ...Technical Manual Parts Lists 133 ...

Page 141: ...2 2 32006555 ARM PULLER 40 4 SSSC90040 8 32 X 5 8 SOC CAP SC 13 1 32006556 AXLE UPPER BELT PULLER 41 3 SSSC90048 8 32 X 3 4 SOC CAP SC 14 1 32006557 SPACER ANGLE ALUM 42 3 SSSC90064 8 32 X 1 SOC CAP SC 15 2 32006558 SUPPORT BELT 43 2 SSSC98032 10 32X1 2 SOC CAP 16 1 32007833 PIVOT BLOCK 44 1 SSSC98040 10 32 X 5 8 SOC CAP 17 1 32007834 PIVOT SHAFT 45 6 SSSC98048 10 32 X 3 4 SOC CAP 18 1 32007836 PI...

Page 142: ...Assembly AAC Drawing Number 191152B Rev6 NO QTY PART DESCRIPTION 1 1 NNK6 32 Kep Nut 2 1 1278 5275 Label 3 2 1278 6161 Foot Switch 4 1 12788 502A Cable 5 1 AAF1 8 Clamp 6 1 SSFC80024 Screw Flat Allen 7 1 1278 5051A Foot Pedal Plate 8 4 SSFC80016 Screw Flat Allen ...

Page 143: ...Technical Manual Parts Lists 136 ...

Page 144: ...Technical Manual Parts Lists 137 ...

Page 145: ...LEFT SIDE 11 1 33009004 BRACE RIGHT SIDE 12 1 AAE4300C SOLENOID ASSY 12 STATION 13 1 AP 28 800WD BOX STEPPER DUAL SLAVE 14 4 8 FT EEDC2X2 COVER WIRE DUCT 15 4 8 FT EEDF2X2 DUCT WIRE 2X2 MOD 16 9 EETS35X7 5A DIN RAIL AMERICAN 17 1 FF59F1802 2 PIN MALE CONN 18 4 FF264 341 TERMBLK WAGO TOP DUAL GRY 19 2 FF264 347 TERMBLK WAGO TOP DUAL GRN 20 2 FF264 371 TERMBLK WAGO TOP END 21 4 FF1724 STRAIN RELIEF ...

Page 146: ...Technical Manual Parts Lists 139 ...

Page 147: ...X5 32 18 2 AA198RA508 FLOW CONTROL 5 32 X 1 8 19 2 AA198RA510 FLOW CONTROL 5 32X10 32 20 1 AAC8DP 1 5 CYL AIR DA 9 16B 2S 21 1 AACM0410DXP CYLINDER AIR 3 4 BORE 22 1 AACMGPM2530 CYLINDER AIR DUAL ROD 23 1 AAEDY59A 3M SENSOR W PLUG 24 1 AAEHSKQ SWITCH HALL EFFECT SMC 25 1 AAFD35000 BAND UNIVERSAL AAEHSKQ 26 1 MMAGH25CAN LINEAR BEARING 27 1 MMAGR25360N RAIL LINEAR AG SERIES 28 3 SSFC80024 6 32 X 3 8...

Page 148: ...1 97 6282 NUT FLOATING COUPLING 8 1 97 6290 NUT LOCK 5 8 HEX 1 4 28 9 2 AA198RA508 FLOW CONTROL 5 32 X 1 8 10 1 AACMRS046DXPB CYLINDER AIR W BUMPERS 11 1 AAEHSKQ SWITCH HALL EFFECT SMC 12 1 AAFD35000 BAND UNIVERSAL AAEHSKQ 13 1 MMAGH25CAN LINEAR BEARING 14 1 MMAGR25303N RAIL LINEAR AG SERIES 15 4 SSFCM6X12 SCREW FLAT ALLEN CAP 16 6 SSHC01048 1 4 20 X 3 4 HEX CAP 17 2 SSHC01080 1 4 20 X 1 1 4 HHCS ...

Page 149: ...00110 PLATE WASHER 2 203 DIA 6 1 3200113 BLOCK SUPPORT 7 1 4300340 PLATE GUIDE BASE 8 1 32003016 PLATE NUT 9 1 32007506 GUIDE FIXED EDGE 10 1 MM1910A43M RULER SILVER MYLAR 36 11 5 SSBC98024 10 32 X 3 8 BUTTON CAP SC 12 2 SSHC01048 1 4 20 X 3 4 HEX CAP 13 2 SSHC98048 SCREW HEX CAP 10 32X 75 14 2 TTH34311 HANDLE THREADED 10 24X3 4 15 2 WWFS1 4 WASHER FLAT SAE 1 4 16 2 WWFS10 WASHER FLAT 10 SAE 17 2 ...

Page 150: ...Technical Manual Parts Lists 143 ...

Page 151: ...SPS90024 8 32 X 3 8 LG PAN HD 17 1 32007654 PLATE MOUNTING PAUSE 55 4 SSSC01032 1 4 20X1 2 SOC CAP 18 1 32007656 TRAY CABLE TRACK 56 1 SSSC01096 1 4 20 X 1 1 2 SOC CAP 19 1 32007658 COVER PULLEY 57 4 SSSC01112 1 4 20 X 1 3 4 SOC CAP 20 2 32007660 GUARD BELT 58 4 SSSC90040 8 32 X 5 8 SOC CAP SC 21 4 32007661 SPACER BELT GUARD 59 4 SSSC98032 10 32X1 2 SOC CAP 22 1 33004080 BRKT ENCODER SUPPORT 60 4 ...

Page 152: ...Technical Manual Parts Lists 145 ...

Page 153: ... CYL ROD PLT 52 4 SSSC01048 1 4 20 X 3 4 SOC CAP SC 17 1 32007820 PIVOT CYL MTG PLT 53 6 SSSC01064 1 4 20 X 1 SOC CAP 18 1 32007821 PIVOT YOKE 54 5 SSSC80024 6 32 X 3 8 SOC CAP SC 19 1 32007822 PIVOT SHAFT 55 2 SSSC80048 6 32 X 3 4 SOC CAP SC 20 1 32007828 BOTTOM CLAMP CYL MTG PL 56 2 SSSC90080 8 32 X 1 1 4 SOC CAP SC 21 1 32007829 SPACER CYL MNT 57 2 SSSC98016 10 32 X 1 4 SOC CAP 22 4 AA198RA508 ...

Page 154: ... Drawing Number 4300350 Rev 0 NO QTY PART DESCRIPTION 1 1 3200138 SPACER 1 4 50MMCTC 2 1 4300351 BRIDGE BORDER 3 1 4300352 SUPPORT BORDER 4 2 AA198RA510 FL CONT 5 32X10 32 5 1 AACTB12110 CYLINDER AIR DUAL ROD 6 2 SSSC80064 6 32 X 1 SOC CAP SC 7 2 SSSCM4X16 SCREW SOCKET CAP ...

Page 155: ...0382 MOUNT FOOT CENTER 12 24 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 4 2 32007301 TRAY INDEXING 13 4 SSBC98032 10 32 X 1 2 BUTTON CAP SC 5 1 32007302 PUSHER INDEXER 14 4 SSPS95016 10 24 X 1 4 PAN HD SLTD 6 2 32007303 WEAR PAD 15 8 SSSCM5X20 M5 0 8X20 SCREW SOCKET CA 7 2 AA198RA408U FLOW CONTROL RC 1 8X1 4 16 24 WWFS1 4 WASHER FLAT SAE 1 4 8 1 AACSRLM048 CYLINDER AIR RODLESS 48ST 17 8 WWFS10 WASHER FLA...

Page 156: ...Technical Manual Parts Lists 149 4300 PD Pneumatic Diagram 125907B ...

Page 157: ...Technical Manual Parts Lists 150 4300 PD1 Pneumatic Diagram Closer ...

Page 158: ...Technical Manual Parts Lists 151 4300 WD Wiring Diagram 125903A ...

Page 159: ...Technical Manual Parts Lists 152 4300 WD1 Wiring Diagram Closer 903A ...

Page 160: ...Technical Manual Parts Lists 153 ...

Page 161: ...ent upon proper application installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in m...

Page 162: ...a de AAC no puede ser cambiada o modificada y no está sujeto a cualquier otra garantía implicada por otro agente o distribuida al menos que sea autorizado por AAC antes de cualquier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que hayan sido manufacturados por AAC son garantizados ...

Page 163: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA ...

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