Atlanta Attachment Company 1335MG Technical Manual & Parts Lists Download

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Technical Manual & Parts Lists

138

1335427 Sew Head Assembly

AAC Drawing Number 1335427 Rev5

NO.

QTY PART #

DESCRIPTION

NO.

QTY PART #

DESCRIPTION

1278-6364

DISC, TAPE MOUNTING

M1Y88-003

FOOT, SN, 1335MG

*1 1325-013

THREAD GUIDE,MOD.

M2Y88-002

FEED DOG,1N,HEAVY DUTY

1335-109

ADAPTER,DRAIN PLUG

MM4554K11 PLUG, 1/8" PIPE

268602

LOOPER HOLDER, 1NDL

NNH1/4-20

1/4-20 HEX NUT

281975

SPREADER BAR 1N

NNJ3/8-16

3/8-16 HEX JAM NUT

1335308

SEWHEAD PLATE, MOD

RRLC105J10

SPRING,COMP .105X.75X3.0

1825N10S01

THREAD GUIDE

AR SN62X5924

NEEDLE, SIZE 180/24

1825N14S01

NEEDLE CHUCK,1N

SSBC80016

#6-32 X 1/4 BUT HEAD

268614M

PLATE,THROAT,1N

SSFC01032

1/4-20 X 1/2 FLAT ALLEN

4209200M

LOOP GUARD,MODIFIED

SSFCM6X16

M6-1.0 X 16 FLAT ALLEN

65372

SPRING,PRESSER BAR

SSFSM4X8

M4-0.70 X 8 FLAT SLOT

1335208

FOOT LIFT ADJ - MOD

SSM200172

SCREW,3/32-48X5/32

1335209

FOOT LIFT PIN

SSSC01032

1/4-20 X 1/2 SOC CAP

1335271

FOOT PRESSURE ASSY

SSSC01048

1/4-20 X 3/4 SOC CAP

1335311

RUFFLER MTG BRKT-YA-1804

SSSC01064

1/4-20 X 1 SOC CAP

1335312

BRKT, PULLER MOUNT, YAM

SSSC01080

1/4-20 X 1-1/4 SOC CAP

1335313

RUFFLER MTG BRKT-SPACER

SSSC80056

#6-32 X 7/8 SOC CAP

1335417

PULLER GUARD-HD

SSSCM4X16

M4-0.7 X 16 SOC CAP

1335418

PULLER WEAR PLATE

SSSCM4X20

M4-0.7 X 20 SOC CAP

1335426

PULLER LIFT ASSY-1804P

SSSCM6X16

M6-1.0 X 16 SOC CAP

1335428

PULLER MOD, YAMATO 1804

SYAM-MG2002P

SEWING HEAD,YAMATO,2N,NF

1335431

PLATE, SPACER, HD

WWF8

WASHER, FLAT #8

AAF2305-2

NEEDLE VALVE 1/8 NPT

WWFS1/4

WASHER FLAT, 1/4

AAF23400-2

"L",BRASS,1/8 FM - 1/8 M

WWFS6

WASHER, FLAT, #6

AAF4568K116 NIPPLE,1/4NPT X 3.5L

WWL1/4

1/4 LW

AAFCT-7

CLEVIS,AIR CYL, 1/4-28

WWL6

WASHER,LOCK,6

AAQME-5-8

QUICK MALE ELBOW

WWL8

#8 LW

AAV41-P

HUMPHREY VALVE,4 WAY

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Summary of Contents for 1335MG

Page 1: ...Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 1335MG Revision 6 2 Updated Nov 6 2012 From the library of Diamond Needle Corp ...

Page 2: ...From the library of Diamond Needle Corp ...

Page 3: ...ls Patents Patents Pending The sale of this product does not sell or otherwise transfer any license or other rights under any U S Patent or other corresponding foreign patent This equipment is manufactured under one or more of the following patents 4 280 421 4 432 294 4 466 367 4 644 883 5 134 947 5 159 889 5 203 270 5 373 798 5 437 238 5 522 332 5 524 563 5 562 060 5 634 418 5 647 293 5 657 711 5...

Page 4: ...3 2 1 2 Wipe Switch 13 2 1 3 EdgeGuide Panel Tension Assembly 13 2 1 4 Efka Motor 14 2 1 5 Control Box 14 2 2 Changing the Needle 15 2 3 Threading 16 2 3 1 1335MG Yamato 2002 16 2 3 2 1335MH Singer 300UX6 24 2 4 Loading Material 31 1 Border or Gusset Load 31 2 Panel or Non Skid Load 35 2 5 Sewing Procedure 37 2 5 1 Closing Procedure Option 1 39 2 5 2 Closing Procedure Option 2 43 2 6 Ruffle Size A...

Page 5: ... 68 4 Puller 71 3 3 Pneumatically 73 3 3 1 Air Regulators 73 3 4 Electrical 74 3 4 1 Main Power Switch 74 3 4 2 Stepping Motor Control Box 75 3 4 3 AP 28 800Y1 Stepper Control Box 75 3 4 4 Ruffler Control Box 76 3 4 5 Eyes 78 3 5 Efka Motor 80 3 5 1 Connections 80 3 5 2 Parameters 81 3 5 3 Programming 82 3 6 Maintenance 86 3 6 1 Daily 86 3 6 2 Weekly 87 3 6 3 3 Month 89 3 6 4 6 Month 89 3 7 Troubl...

Page 6: ...113 1335991 Ruffler Main Assembly ERGO 114 1334S 02 Auto Flanging Workstation 116 1334 1100D Folder Mount Assembly Flanger 117 1334 1200A Material Guide Assembly 118 1335105 Unwinder Assembly 120 1335155 Unwinder Assembly 122 1335194 Unwinder Motor Assembly 124 1335271 Foot Pressure Assembly 125 1335426 Puller Lift Assembly 126 1335293 Stand Motor Assembly MG200 128 1335294 Ruffler Assembly 130 13...

Page 7: ...335181 Stripper Blade Assembly 159 A 2216L5 16 Euro Folder w Flange 160 A 2216M5 16 Continental Book Folder 161 33008708 Ball Bearing Disc Assembly 162 1959 PD Pneumatic Diagram 163 1335MF PD Pneumatic Diagram 164 1334S 02WD Wiring Diagram 165 1335MF WD Wiring Diagram 166 1335MFC 34WD2 Wiring Diagram 167 1335MGR WD Wiring Diagram 168 From the library of Diamond Needle Corp ...

Page 8: ...ded spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cause damage to other pro...

Page 9: ...Qualification of Personnel Ensure that work on the machine is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the...

Page 10: ...e Damage If any changes capable of impairing safety are observed in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediat...

Page 11: ...e A clear working area without any obstructions whatsoever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try...

Page 12: ...off the electrical power to the machine at the main source and secure it with a padlock so that it cannot be switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if req...

Page 13: ...achine from all external connections and secure any loose assemblies or parts Never step under a suspended load When transporting the machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instru...

Page 14: ...nd screws when starting the maintenance and or repair work Do not use any corrosive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustmen...

Page 15: ...e electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned off and marked by a w...

Page 16: ... It is also the owner s responsibility to make certain that the operator is a qualified and physically able individual properly trained in the operation of this equipment Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they become non readable ALWAYS keep safety shields and c...

Page 17: ...1 INSTALLATION MANUAL It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating 1 2 Parts and Components From the library of Diamond Needle Corp ...

Page 18: ...peed 4 000 3 500 3 200 2 500 Presser foot Pneumatic foot and puller lift Pneumatic foot and puller lift Pneumatic foot and puller lift Pneumatic foot and puller lift Electrically 220VAC 5 Amp 50 60 HZ Single Phase 220VAC 5 Amp 50 60 HZ Single Phase 220VAC 5 Amp 50 60 HZ Single Phase 220VAC 5 Amp 50 60 HZ Single Phase Pneumatic 70 80 Psi 2 SCFM 70 80 Psi 2 SCFM 70 80 Psi 2 SCFM 70 80 Psi 2 SCFM Ruf...

Page 19: ... Guide Roller Assembly See 1 2 Parts and components Oil is removed before shipping Check the oil level in the oil pan If you have the 1335 MH Singer 300UX6 To check oil unclamp the puller motor bracket and lean the puller motor back See Fig 2 Then lean the head back to access the oil pan Be sure to re clamp the puller motor bracket and insert the puller drive shaft into the u joint 1335MG Yamato 2...

Page 20: ...t side will start sewing 2 1 2 Wipe Switch The wipe switch is located on the front right hand side of the main sewing table The wipe switch is used to move the border material guide folder up or down To use run you finger through the channel in the middle of the sensor 2 1 3 EdgeGuide Panel Tension Assembly The edge guide panel tension assembly is located in front of the sewing head on the flip do...

Page 21: ...ssed 2 1 5 Control Box The Efka Motor Control Box contains an On Off switch which should remain in the ON position at all times A Display that shows the current maximum set RPM when in normal mode Green Push Buttons that are used during programming the motor and to activate the backtack foot up or down and needle position at stop The only LED that is lighted on this machine is the 7th LED To activ...

Page 22: ... in the plexi glass guard and loosen the screw Do not remove the screw Remove the old needle 3 Insert the new needle into the needle hole at the bottom of the needle chuck push up until it stops Turn the needle until the scarf of the needle is pointing to the left side Tighten the needle screw Machine Sewing Head Needle System 1335MD Mitsubishi 2210 DBX1 2 1335MG Yamato 1804 SN62X5721 1335MD Yamat...

Page 23: ...afety procedures turning off power is recommended Swing out the ruffler assembly to access the thread 1 Start by threading the needle thread through the thread guide 2 Then through the first thread tension eyelet 3 Around the bottom of and between the tension disks 4 Then through the second thread tension eyelet From the library of Diamond Needle Corp ...

Page 24: ...s thread through it 7 Through the second eyelet after the silicon reservoir 8 Through the first eyelet of the needle thread pre tension 9 Over the top of and between the tension disks 10 Through the second eyelet of the needle thread pre tension 11 Through the needle thread take up eyelet From the library of Diamond Needle Corp ...

Page 25: ...ts Lists 18 12 Through the needle thread take up eyelet on the needle bar 13 Through the needle thread eyelet on the needle chuck 14 Through the needle eye should go in right to left From the library of Diamond Needle Corp ...

Page 26: ...ed 1 Thread through the top thread tension eyelet 2 Go around the right of the tension and between the tension disks 3 Through the bottom thread tension eyelet 4 Lift up on the stripper blade and swing out to the right 5 Lift up on the front table access and fold down From the library of Diamond Needle Corp ...

Page 27: ...first front cover of the sewing head 7 Open the second front cover of the sewing head Table and sewing head should look like picture to the right 8 Thread through the first eyelet after the thread tension From the library of Diamond Needle Corp ...

Page 28: ...de of the sewing head 10 Thread through the first eyelet of the looper thread take up bracket 11 Thread through the looper take up lever 12 Thread through the second eyelet of the looper thread take up bracket 13 Thread through the eyelet From the library of Diamond Needle Corp ...

Page 29: ...cur 16 By hand turn the hand wheel towards the front of the sewing head so that the P on the hand wheel gets closer to the brass marker on the sewing head The lever will get harder to hold up and the hand wheel will be harder to rotate Keep the lever up and rotate the hand wheel until the looper pops forward the Hand wheel will stop turning when the looper is completely out From the library of Dia...

Page 30: ...oper 19 Pass the thread along the groove in the looper 20 Go up through the eye of the looper 21 Turn the Hand wheel about turn to pop the looper back in place If you forget when you start sewing the looper will go back in place by themselves without damaging the machine Close all covers and doors From the library of Diamond Needle Corp ...

Page 31: ...older and swing out the ruffler assembly 1 Pull the thread through the eyelet located on the ruffler assembly mount Top right on the sewing head 2 Thread through the top eyelet of the needle thread tension assembly 3 Thread around and between the tension disks 4 Thread through the bottom eyelet of the needle thread tension assembly From the library of Diamond Needle Corp ...

Page 32: ...de after the needle thread tension assembly Located on the side of the sewing head 6 Undo the latch for the crank case cover and open the door 7 Thread through the needle thread take up eyelet located on the side of the sewing head From the library of Diamond Needle Corp ...

Page 33: ...Thread through the bottom thread guide of the needle thread take up 9 Thread through the take up rod located on the needle bar clamp 10 Thread through the thread guide just in front of the needle From the library of Diamond Needle Corp ...

Page 34: ...of the needle going right to left 2 Looper 1 Swing out the ruffler assembly and the stripper blade assembly Open the access door in the table top 2 Undo the latch for the looper access door 3 Open the looper access door From the library of Diamond Needle Corp ...

Page 35: ...the disks of the looper thread tension 7 Thread through the bottom eyelet of the looper thread tension assembly 8 Thread through the first thread guide of the looper thread take up assembly 9 Thread through the looper thread take up arm 0 Thread through the second thread guide of the looper thread take up assembly 11 Thread through the third thread guide of the looper thread take up assembly From ...

Page 36: ...e looper thread take up assembly 12 Thread through the eyelet post located in the access slot on the cover of the looper assembly 13 Thread through the hole in the casting also located in the access slot on the cover of the looper assembly From the library of Diamond Needle Corp ...

Page 37: ...be just before the looper 15 Thread through the needle guard eyelet on the looper 16 Thread through the hole in the back of the looper 17 Thread through the channel on the top side of the looper and up through the eye of the looper From the library of Diamond Needle Corp ...

Page 38: ...Power Switch 2 Check that the On Off switch on the Efka motor controller is Orange and that the Display shows the RPM If not press the On Off switch in the down position to turn on 3 Check to make sure that the Power light located on the stepping motor box is on If these lights are not on then turn the power off at the main switch and notify the plant mechanic From the library of Diamond Needle Co...

Page 39: ...up as it feeds off the roll Replace the disk and tighten the thumb screw 5 Place the material in the guide rods over the first bar under the second Move the edge just so that it touches the edge of the material Loosen the ratchet handle and slide the edge guide in or out as needed 6 The material will next pass through the feed rollers To get the material between the rollers you must lift up on the...

Page 40: ...eft 8 Next lift up the border or use your hand to block the border loop eye The yellow light on the eye will come on either solid or blinking 9 Step on the left side of the foot pedal and the material will automatically start feeding from the feed rollers From the library of Diamond Needle Corp ...

Page 41: ...a spacers can be ordered to fit any thickness gusset from 1 8 to 9 16 Adjust the lower portion of the folder in the same manner 12 The right side of the border guide folder has fixed guides for the right edge of the border The left side has movable guides there are thumb screws on the backside of the border guide folder loosen the screws and slide the guides left or right until they just touch the...

Page 42: ... behind the puller 2 Panel or Non Skid Load 1 Load the PANEL so that the good side of the material is up Start by sliding the panel under the border top plate and stripper blade 2 To get the panel completely under the top plate step on the left side of the foot pedal to get the panel tension finger to go down the foot to go up and puller go up Slide the panel until it contacts the panel edge guide...

Page 43: ...ch is even or just behind the needle Make sure that the panel is even with the right edge of the border material 4 Use the wipe switch to lower the border guide folder 5 You are now ready to start sewing when the machine looks like picture to the left From the library of Diamond Needle Corp ...

Page 44: ... head will go into slow stitch speed the sped of which is set by thumbwheel 2 3 Once the stop count has ended the ruffling blade will drop and make the ruffles The number of ruffles is based on what thumbwheel 5 is set to in this example it is set to 7 for two ruffles in square or straight sew mode While the ruffle is being pushed under the foot and sewn the machine is counting the number of stitc...

Page 45: ...on the right side of the foot pedal The machine will sew two more stitches thumbwheel 1 on the ruffler control box Then the machine will make one more ruffle in the corner While the ruffle is being pushed under the foot and sewn the machine is counting the number of stitches set in thumbwheel 6 once this count has been reached the ruffling blade will retract Once the ruffle ruffles are complete on...

Page 46: ...wn and stop the machine just as the leading starting edge of the border gets to the top plate Fold the leading edge back towards you and sew until the starting stitches reach the edge of the table top as shown 2 Use the wipe switch to raise the folder 3 Pull out some extra material 0 From the library of Diamond Needle Corp ...

Page 47: ... top plate and pull it over the top of the top plate Fold the leading edge material towards you 6 Lay the trailing edge of the border material over the leading edge and sew forward until you get close to the center point Step on the left side of the foot pedal and raise the foot and puller and pull the material out from under them From the library of Diamond Needle Corp ...

Page 48: ...t when placing under the presser foot for sewing 8 Place the border under the presser foot by stepping on the left side of the foot pedal Line up the location or mark for the seam with the needle Use the right side of the foot pedal to sew the seam closed You can insert a law label in when you do this operation 9 Depending on your plants specs you may have to sew this seam twice Just repeat the pr...

Page 49: ...m flat Raise the foot and puller by stepping on the left side of the foot pedal and slide the material under them Line up the needle with the existing sew line and sew across the seam 11 You should have a completed cover when the seam is closed From the library of Diamond Needle Corp ...

Page 50: ... 1 After turning the fourth corner you will need to slow down and stop the machine just as the leading starting edge of the border gets to the top plate 2 Use the wipe switch to raise the folder 3 Pull out some extra material From the library of Diamond Needle Corp ...

Page 51: ...sembly out of the way 5 Pull the panel out from between the panel tension finger and the top plate and pull it over the top of the top plate Fold the leading edge material towards you 6 Fold back the leading edge of the border material as shown From the library of Diamond Needle Corp ...

Page 52: ...he right side of the foot pedal and Sew across until you get to the existing sew line Step on the left side of the foot pedal and raise the presser foot and puller and remove the material from under them 9 Keeping the leading edge folded so that you have three ply of material From the library of Diamond Needle Corp ...

Page 53: ...e leading edge or the seam will not come out straight Use the right side of the foot pedal and sew down to the bottom edge of the material You may insert a law label if needed You can chain off on this machine but it needs to stay under the puller and at a slower rpm 12 You should have a completed border with the seam closed as shown in the picture to the left From the library of Diamond Needle Co...

Page 54: ...rning the knob clockwise makes the ruffler smaller turning the knob counter clockwise will make the ruffle larger There is a scale located on the side of the right side of the ruffler assembly The pointer will move as the knob is turned the smaller the number the smaller the ruffle the larger the number the larger the ruffle From the library of Diamond Needle Corp ...

Page 55: ...nual Parts Lists 48 2 7 Sizing the Panel Panel size W 2 x X 2 x Y Example Frame size 80 Waterfall 3 Seam allowance panel Panel size 80 2x 3 2x Panel size 80 6 1 Panel size 75 From the library of Diamond Needle Corp ...

Page 56: ...Manual Parts Lists Technical 49 2 7 1 Flow Chart Sizing Box Springs Page 1 From the library of Diamond Needle Corp ...

Page 57: ...ee A If changing the ruffle size sometimes you need to change the stitches per ruffle See E D Changing number of the ruffles in the corner The number of ruffles can be changed by changing the number on the control box 2nd from r Numbers 1 6 are round corners Numbers 7 9 are square corners were 7 2 ruffles 8 4 ruffles and 9 6 ruffles If changing the seam most of the time you need to change the stit...

Page 58: ...Manual Parts Lists Technical 51 2 7 2 Flow Chart Cover Adjustments Page 2 From the library of Diamond Needle Corp ...

Page 59: ...or sunk in Rerun a cover and check the corners on it if the problem still exists then increase the size of the ruffle Increase the number of ruffles if permitted Cover is too small won t fit on the spring unit Rerun cover and check size if size is too small do the following 1 Check the cut panel size 2 Add more pressure to the panel tension 3 Increase the size of the ruffle 4 Increase the puller s...

Page 60: ...nance Open up all the covers on the sewing head and blow out the lint from the machine Wipe all the electric eyes off with a soft nonabrasive cloth Check for and clean threads from around the puller housing and puller wheel From the library of Diamond Needle Corp ...

Page 61: ... folder while the machine is sewing Adjustment of the angled roll depends on the width and type of border being sewn Adjustment is made with the ratchet handles 3 1 2 EdgeGuide Panel Tension Assembly The air cylinder 4 located under the table pushes the panel tension finger 2 up until it contacts the bottom of the top plate 3 The amount of pressure is determined by the middle pressure regulator on...

Page 62: ...t right of the table and the ruffler blade 6 The front of the ruffler drive assembly has the ruffle adjustment knob 7 used to adjust the size of the ruffle Under the cover of the ruffler drive assembly there is the stepping motor 8 which is controlled by the stepping motor box located under the table The ball screw assembly 9 which moves the ruffling blade in and out and the ruffler arms 10 From t...

Page 63: ...t 14 Located on the back of the swing out bracket 14 there is a lock pin 15 This locks the swing out bracket in place when the border guide folder 2 is down To the right of the ruffler drive assembly is the swing out bracket closed proximity switch bracket 16 The proximity switch is mounted under the bracket and is used to detect when the guide folder is in the closed position From the library of ...

Page 64: ...Stripper Blade Set the front edge of the stripper blade so that it is as close to the presser foot that still allows the stripper blade to swing out Set the height of the stripper blade high enough that it doesn t pinch the panel between it and the sewing head when the ruffler blade comes down To adjust the in distance of the front edge of the blade loosens the two button head cap screws located o...

Page 65: ...r blade loosen the socket head cap screws resting against the pins on the mounting block Move the blade up or down as needed rotate the collars until the socket head cap screws are resting against the pins and tighten the screws From the library of Diamond Needle Corp ...

Page 66: ...ffle assembly Remove the cover by lifting up Locate the two proximity switches to the right of the ball screw The back sensor is the Home sensor and the front sensor is the ruffle Out sensor Put the Auto Manual toggle switch to the manual mode then press the Ruffle button once From the library of Diamond Needle Corp ...

Page 67: ...ripper blade Tap on the right side of the foot pedal The stepping motor will move the flag to the out sensor and stop There should be a red L E D that lights up on the sensor when the sensor reads the flag If not then the flag is too far away from the sensor or the sensor is unplugged or bad From the library of Diamond Needle Corp ...

Page 68: ... proximity sensor screw and slide the sensor left or right in the slot Press the reset button once to reset the ruffle blade back to the home position Repeat steps to check settings if any changes were made When done be sure to put the Auto Manual switch back to the AUTO position before the operator starts sewing From the library of Diamond Needle Corp ...

Page 69: ...l in square corner mode The needle thread pre tension 2 has a release pin on it that releases by separating the tension disks apart when the border guide folder is up The bed plate has the stitch length adjusting button 3 the stripper blade mount bracket 4 the presser foot 5 and the throat plate 6 The back of the sewing head has the manual puller up push button 7 the puller 8 the puller lift cylin...

Page 70: ...e spring pressure as possible The panel tension works by pinching the panel between it and the top plate This is adjusted based on the type of panel being sewn 15 psi is normal If the panel gathers then there may be too little tension on it if the border gathers then there may be too much tension on it 2 Lopper Timing With the looper 1 all the way back and the needle 2 all the way down the distanc...

Page 71: ...r 4 is even with the center of needle The looper point should come into the midpoint of the scarf of the needle 5 In order to get the correct height of the needle in relation to the looper point access the needle bar clamp screw by removing the rubber plug on the face plate of the sewing head Loosen the screw and move the needle bar up or down be sure to keep the needle chuck straight From the lib...

Page 72: ...de is set by loosening the two slotted screws 10 and turning the looper until the 90 degree setting is achieved The looper point to needle clearance is set by loosening the slotted hex head screw 11 and sliding the base left or right Adjust the needle guard so that it pushes the needle 0 to 0 05 mm This is done by loosening the socket cap screw on the looper and turning the needle guard From the l...

Page 73: ...per The height of the spreader is set so that as the spreader is moving to the right and passes over the looper it clears the top of the looper by 0 1 to 0 4 mm Both the left right adjustment and the height adjustment of the spreader point is made by loosening the two set screws 15 on the spreader holder 16 and moving the spread left or right up or down as needed From the library of Diamond Needle...

Page 74: ... clearances turn the Hand wheel to make sure that the spreader point when moving to the left does not hit the needle and that it doesn t pick up the needle thread as it passes over the looper when moving to the right The clearance of the spreader point to the needle 17 is made by loosening the screw 18 on the spreader holder and moving the spreader forward or backward as needed The height of the t...

Page 75: ...eed dog holder to raise or lower the feed dog as needed Tighten the nut 21 then tighten screw 20 Replace the throat plate feed dog does not have to be removed when making this adjustment 3 Stitch Length Start by pressing on the feed dog regulating button 1 located on the bed of the sewing head Push until the button stops going down From the library of Diamond Needle Corp ...

Page 76: ...eel lines up with the brass marker 4 located on the front right side of the sewing head release the button The numbers on the Hand wheel range from 2 to 6 this indicates the length of a single stitch in mm not the number of stitches per inch Checking the Stitch Length Start out by sewing with the puller up To do this press and hold the manual puller lift button on the top left side of the sewing h...

Page 77: ...iece of material Count the stitches per inch with the puller The stitches per inch without the puller should be to 1 full stitch more than with the puller Example stitches per inch without the puller is 7 then the stitches per inch with the puller should be 6 to 6 1 2 From the library of Diamond Needle Corp ...

Page 78: ...on the sewing head A business card or other heavy paper should be able to slide between the puller wheel and the wear plate To adjust the height loosen the lock nut 3 on the puller shaft clamp block and turn the screw 4 until the correct height is achieved Tighten nut 3 after making the adjustments From the library of Diamond Needle Corp ...

Page 79: ...he puller drive dog bone and moving it up or down in the slot 2 on the puller drive arm 3 Moving it up in the slot will decrease the feed amount and moving it down in the slot will increase the feed amount Set the puller so that it pulls out to 1 full stitch more than when sewing without the puller Example Sewing without puller 8 stitches per inch sewing with the puller 8 stitches per inch Move th...

Page 80: ...6 Rufflers using the Singer 300UX sewing head have 4 regulators located under the table The far right hand one is for the main air pressure and should be set to 70 to 80 psi The second from the right is the panel tension pressure regulator and should be set to 15 psi this will change depending on the type of non skid being used The second from the left is the puller pressure regulator it should be...

Page 81: ... sure that the machine is unplugged before proceeding and that all lock out tag out procedures have been correctly followed Loosen the cover screw found at the bottom of the switch You do not have to remove the screw Remove the front cover Check that the 5 5 reading on the Amp Dial is in line with the pointer Press the reset button if it pops back in then the contact had gotten overloaded at some ...

Page 82: ...al and turn counter clockwise to reduce the speed turn clockwise to increase The back of the box has an on off switch fuse and cables Leave the on off switch on all the time When working on the box always disconnect the power cord before servicing 3 4 3 AP 28 800Y1 Stepper Control Box The Ruffler box is located under the table and has three Thumbwheels A on the front which are set to synchronize t...

Page 83: ...uces the sewing speed for a few stitches to help the material to feed to the puller before the machine goes to high speed The stitch count equals twice the number shown on the thumbwheel This feature can be turned off by setting thumbwheel 1 to 0 Thumbwheel 2 controls the sewing speed of the sewing head during ruffling Each increment is approximately 100 rpm The normal setting is 6 Thumbwheels 3 a...

Page 84: ...the thumbwheel is set to 9 three ruffles will be made on each side for a total of six ruffles per corner Thumbwheel 6 sets the number of stitches sewn in each ruffles and is adjusted according to the ruffle size There should be enough stitches to sew to the folded edge of each ruffle The Auto Manual Switch turns on the automatic ruffling cycles for the corners When this switch is set to Manual the...

Page 85: ...cated under the table top part of the flip down access The panel end eye looks for the end of the panel When the end of the panel goes by it sends a signal to the ruffler control box to start counting stitches for the stop count thumbwheels 3 and 4 2 Hand wheel Eye The Hand wheel eye 1 is mounted to the top of the table behind and to the right of the sewing head The Hand wheel eye 1 reads a piece ...

Page 86: ...o the or clockwise until the L E D starts blinking the L E D should blink about 2 times per second when set correctly Border Loop Eye The border loop eye activates the unwinder motor when the border material is lifted up towards it and the yellow activity light comes on To adjust the eye you need to turn the Gain Sensitivity screw turning it clockwise will increase the sensitivity of the eye creat...

Page 87: ...tor has all of the cables 1 Power Cable for the Efka Motor Goes to the Efka Motor 2 Foot Pedal Cable 3 Commutation Transmitter goes to the Efka Motor 4 Hand wheel Eye 5 Socket for solenoid inputs and outputs solenoid valves displays keys and switches From the library of Diamond Needle Corp ...

Page 88: ... 1000 1000 1000 Drive ratio between motor pulley and handwheel pulley If handwheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 For Yamato and Pegasus setting should be 100 for Rimoldi setting should be 124 436 0 0 0 0 0 Use code 5913 This disables an input that was causing box to reset itself 401 0 1 0 1...

Page 89: ...display release the P button and press the button The code to enter in is 311 3 000 will appear on the display with the left 0 blinking Press the three times to get a 3 in the display if you go past 3 then either continue pressing the button until it cycles back or press the button to go back Then press the button Page 1 From the library of Diamond Needle Corp ...

Page 90: ...Then press the button 5 Display should look like picture to the left with the right 0 blinking if not press the button until the right 0 is blinking Press the button once to get a 1 as the right number 6 Display should look like picture to the left with the right 1 flashing It does not matter which number in the display is blinking as long as it reads 311 Press the E button From the library of Dia...

Page 91: ...when starting new only using as an example You may need to access a different parameter number use the same method as above 8 With 2 9 0 or parameter number you chose in the display which is parameter 290 press the E button once 9 The display will change from 2 9 0 to 05 your display may not be the same depends on the type of sewing head being used refer to your machines programming sheet in manua...

Page 92: ...sheet After the last parameter has been set if the number displayed DOES NOT have the between them press the E button then press the P button If it DOES have the between them then only press the P button 11 The display will now show the set maximum RPM The display only shows three numbers the actual RPM in the example picture is 3200 RPM You will need to sew at least one stitch to lock in the chan...

Page 93: ...ily Open up all the covers on the sewing head and blow out the lint from the machine Wipe the electric eyes off with a soft nonabrasive cloth Check for and clean threads from around the puller housing and puller wheel From the library of Diamond Needle Corp ...

Page 94: ... condition of the reflective tape for the panel eye Clean with a dry soft cloth or replace as needed If the tape is replaced it may be necessary to adjust the sensitivity of the eye follow the instructions in the Hand wheel and Panel Eye Adjustment section Check the condition of the reflective tape for the Hand wheel eye Clean with a dry soft cloth or replace as needed If the tape is replaced it m...

Page 95: ...ed lines inside the sight glass To add oil swing out the ruffler assembly to access the rubber plug over the oil hole Remove the rubber plug and add oil until the correct oil level is reached Replace rubber plug after filling Blow out the dust on the screen of the air table blower motor From the library of Diamond Needle Corp ...

Page 96: ...ning the valve and allowing the oil to completely drain into the container then closing the valve Replace the oil filter by removing the three screws holding the cover on the back of the sewing head Insert a new filter and replace the cover and screws Fill the oil reservoir by swinging out the ruffler assembly and removing the rubber plug Replace rubber plug after filling From the library of Diamo...

Page 97: ...Technical Manual Parts Lists 90 Fill the oil level until the oil is between the two red lines viewed through the sight glass From the library of Diamond Needle Corp ...

Page 98: ...e cause of the E1 error is that the Hand wheel eye is not seeing the reflective tape do the following See check list on the next page with details about this error 1 Check that nothing is blocking the eye 2 Check the condition of the tape replace if necessary 3 Adjust the position of the eye 4 Adjust the sensitivity of the eye See page 4 11 5 Replace the eye 6 Check the cables going to the eye E2 ...

Page 99: ...Technical Manual Parts Lists 92 3 7 2 Flow Chart EFKA Error E1 From the library of Diamond Needle Corp ...

Page 100: ...he sewing adjustments see chapter 3 2 Long stitch at the start of the ruffle or on the ruffle This stitch will look like a skip but on the bottom side you will not see a needle hole or a loose stitch but still may cause a open spot in the seam 1 Adjust the ruffling blade so that it doesn t push the ruffle in past the needle see chapter 3 1 4 2 Adjust the stitches per ruffle count higher see chapte...

Page 101: ...required move the motor mount block all the way backwards to the rear of the adjusting slots insuring that there is no spindle worm gear binding present after tightening up the socket cap screws With power off move the assembly up and down by hand to check for binding With power on the ruffle assembly will move to the up or home position If motor binds in home position move home position sensor ou...

Page 102: ...reset button one time and the ruffle blade will return upward to the home position Normally the blade points should stop even with the needle shank However if you are using a dense material and the blade is lifting the foot too much it may push the material backwards creating a long stitch To reduce the long stitch adjust the distance A from even up to 3 8 which is measured from the needle shank t...

Page 103: ...cessary distance A 4 Any change to this adjustment may also require changes to thumbwheel 6 stitches pre ruffle and the depth of the ruffle Instruction to check stitches per ruffle a Switch the manual automatic button to the manual position b Push the reset button one time and the ruffle blade will come down c Step on the treadle control one time and the ruffle blade will move inward and stop d St...

Page 104: ... the knob inward or outward noting where the indicator arrow is pointing The higher the number the greater the depth of the ruffle The object of this setting is to ruffle fold up or use up material within the corner as needed for the width of sewing margin or distance from the right edge of material to the needle This is same concept as the amount of material you would need to remove when physical...

Page 105: ...Technical Manual Parts Lists 98 3 7 5 Flow Chart Stops at the corner From the library of Diamond Needle Corp ...

Page 106: ...Technical Manual Parts Lists 99 From the library of Diamond Needle Corp ...

Page 107: ...y In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials From the library of Diamond Needle Corp ...

Page 108: ...Technical Manual Parts Lists 101 From the library of Diamond Needle Corp ...

Page 109: ...od Clamp 6 1 A 2212A Bent Rod 7 2 785 A95 06 Disc Assy 8 AR 1335M 03 Instructional 9 AR 1335MFC 34WD2 Wiring Diagram 10 1 4060 0652 PC Board 11 1 A 2126L5 16 Folder 12 AR EP 1335M34 Eprom 13 4 FF67F4079 PC Board Spacer 14 3 FF8524 10 Blk Wire 22 Ga 15 2 FF8524 2 Red Wire 22Ga 16 2 WWL1 4 Lock Washer 17 4 SSHC10112 Hex Cap Screw 18 2 SSHC01040 Socket Cap Screw 19 4 WWF5 16 Flat Washer Page 116 Page...

Page 110: ...Technical Manual Parts Lists 103 From the library of Diamond Needle Corp ...

Page 111: ...12A Bent Rod 7 2 785 A95 06 Disc Assy 8 AR 1335M 03 Instructional 9 AR 1335MFC 34WD2 Wiring Diagram 10 1 4060 0652 PC Board 11 1 A 2126L5 16 Folder 12 AR EP 1335M34 Eprom 13 4 FF67F4079 PC Board Spacer 14 3 FF8524 10 Blk Wire 22 Ga 15 2 FF8524 2 Red Wire 22Ga 16 2 WWL1 4 Lock Washer 17 4 SSHC10112 Hex Cap Screw 18 2 SSHC01040 Socket Cap Screw 19 4 WWF5 16 Flat Washer 20 1 1335M 04 Cable W HW Packa...

Page 112: ... NO QTY PART DESCRIPTION 1 1 1335105 UNWINDER ASSY K3 2 1 1335991 RUFFLER MAIN ASSY ERGO 3 1 1335M 2002E BLADE RUFFLER 2 25 X 12 4 1 1335M 430E GUIDE ROLLER ASSY 5 1 4059 FP301D FOOT PEDAL ASSY EFKA 6 10 SN62X5924 NEEDLE SIZE 180 24 Page 120 Page Page 114 Page Page 150 Page From the library of Diamond Needle Corp ...

Page 113: ...PART DESCRIPTION 1 1 1335105 Unwinder Assy 2 1 1335307 Base Console 3 1 1335M 430E Guide Roller Assy 4 1 A 2216M5 16 Folder 5 1 K 340 Foot Pedal 6 4 NNK1 4 20 Kep Nut 7 4 SSHC01048 Hex Cap Screw 8 10 WWFS1 4 Flat Washer SAE Page 150 Page Page 161 Page Page 120 Page Page 134 Page From the library of Diamond Needle Corp ...

Page 114: ...e Roller Assy 4 1 1335307 Generic Console 5 1 A 2216M5 16 Cont Book Folder 6 6 NNK1 4 20 Kep nut 7 6 SSHC01048 Hex Cap Screw 8 12 WWFS1 4 Flat Washer SAE 9 1 11337AT Air Table Assy 10 1 1335081 Shelf Support 11 3 SSZH 10064 Sheet Metal Screw 12 10 SN62X5924 Needle 180 24 13 1 1335M 2002E Ruffler Blade HD Page 111 Page Page 161 Page Page 120 Page Page 150 Page Page 134 Page From the library of Diam...

Page 115: ...O QTY PART DESCRIPTION 1 1 1335105 UNWINDER ASSY K3 2 1 1335307 RUFFLER MAIN ASSY MG200 3 1 1335M 2002E BLADE RUFFLER 2 25 X 12 4 1 1335M 430E GUIDE ROLLER ASSY 5 1 4059 FP301d FOOT PEDAL ASSY EFKA 6 10 SN62X5924 NEEDLE SIZE 180 24 Page 150 Page Page 120 Page Page 134 Page From the library of Diamond Needle Corp ...

Page 116: ...y 2 1 1335307 Generic Console 3 1 1335M 430E Guide Roller Assy 4 1 4059 FP301D Foot Pedal 5 1 A 2216M5 16 Folder 6 1 11337AT Air Table Assy 7 1 1335081 Shelf Support 8 3 SSZH 10064 Sheet Metal Screw 9 10 SN62X5924 Needle 180 24 10 1 1335M 2002E Ruffler Blade HD Page 120 Page Page 150 Page Page 111 Page Page 161 Page Page 134 Page From the library of Diamond Needle Corp ...

Page 117: ...ART DESCRIPTION 1 1 1335155 UNWINDER ASSEMBLY 2 1 1335307 RUFFLER MAIN ASSY MG200 3 1 1335M 2002E BLADE RUFFLER 2 25 X 12 NS AR 1335MF PD PNEUMATIC DIAGRAM NS AR 1335MGR WD WIRING DIAGRAM 6 10 SN62X5924 NEEDLE SIZE 180 24 Page 122 Page Page 134 Page Page 164 Page Page 168 Page From the library of Diamond Needle Corp ...

Page 118: ...KET TABLE TOP RUFFLR 3 AR 1337024 MOUNT AIR TABLE 4 2 1337A 0168B BRACKET RETAINER 5 1 1337A 160 AIR TABLE ASSY SINGLE TBL 6 1 1337A 175C SHELF AIR TABLE 23 X30 7 2 NNK5 16 18 KEP NUT 5 16 18 8 6 SSHC10064 5 16 18 X 1 HEX HEAD 9 3 SSZH 10048 SCREW SHT METAL HEX 10 10 8 WWFS5 16 WASHER FLAT 5 16 11 4 WWL5 16 5 16 LW Page 112 Page From the library of Diamond Needle Corp ...

Page 119: ... LEG TABLE 5 1 1337A 150 AIR TABLE ASSY 6 1 K 235 CONNECTOR ROMEX 1 2 7 4 MMFB4444 FOOT RUBBER 8 4 NNH1 2 13 NUT HEX 1 2 13 9 20 SSHC01048 1 4 20 X 3 4 HEX CAP 10 16 SSHC10064 5 16 18 X 1 HHCS 11 16 SSZH 10032 SCREW SHT METAL HEX 10 12 16 WWF1 4 WASHER FLAT 1 4 COM 13 4 WWFS1 4 WASHER FLAT SAE 1 4 14 16 WWFS5 16 WASHER FLAT SAE 5 16 15 20 WWL1 4 WASHER LOCK 1 4 16 16 WWL5 16 WASHER LOCK 5 16 From ...

Page 120: ...umper 6 1 AA198RR508 Flow Control 7 2 SSSCM6X20 Screw Socket Cap 8 1 54242B9016 Spreader 9 1 1959 412 Guard 10 1 54205A9016 Feed Dog 11 1 54420X9016 Presser Foot 12 1 54224A9016 Throat Plate 13 1 1334041 Guard 14 2 SSSC98032 Screw Socket Cap 15 2 WWFS10 Flat Washer 16 1 3300012M Needle Bar Mod 17 1 RRLC105J10 Puller Spring 18 1 1862N95016 Looper Holder 19 10 SN11318GB Needle Sys UY113 size 18 From...

Page 121: ...MG 3 1 1335294 RUFFLER ASSEMBLY 4 1 1335427 SEW HEAD ASSY 1335MG 5 1 1335992 STAND MOTOR ASSY ERGO 6 1 1959 112 2 POS THREAD PLATE ASSY 7 2 SSSC05040 1 4 28 X 5 8 SOC CAP 8 2 SSSC98040 10 32 X 5 8 SOC CAP 9 1 WWF5 8 WASHER FLAT 5 8 10 2 WWFS1 4 WASHER FLAT 1 4 11 2 WWFS10 WASHER FLAT 10 12 2 WWL1 4 1 4 LW Page 138 Page Page 159 Page Page 130 Page From the library of Diamond Needle Corp ...

Page 122: ...Technical Manual Parts Lists 115 From the library of Diamond Needle Corp ...

Page 123: ...sy 8 1 1334 3012 Cable 9 1 AATPWL1 Wire Loom 10 1 1959 700B Table Frame 11 1 1959 800 Roll Holder 12 4 SSHC01128 Hex Cap Screw 13 AR 1959 PD Pneumatic Diagram 14 AR 1334S 02WD Wiring Diagram 15 1 1334 1200A Material Guide 16 10 WWFS1 4 Flat Washer 17 2 SSHC01064 Hex Cap Screw 18 2 WWL1 4 Lock Washer 19 2 AAQME 5 8 Quick Male Elbow 20 1 AAVMB43 Valve 21 2 SSZH 6096 Hex Screw 22 1 MM4554K11 Pipe Plu...

Page 124: ... 1006 Lock Handle Mount 3 1 MMAGR25360M Linear Rail 4 1 1335 310 Stop Block 5 1 TTH32416 Threaded Handle 6 6 WWFS1 4 Flat Washer 7 6 WWL1 4 Lock Washer 8 1 WWL3 8 Lock Washer 9 1 MMAGH25CAN Bearing Block 10 4 SSSCM6X20 Screw Socket Cap 11 1 SSSS98032 Screw Socket Set 12 4 SSSC01048 Screw Socket Cap 13 2 SSSC25048 Screw Socket Cap From the library of Diamond Needle Corp ...

Page 125: ...Y PART DESCRIPTION 1 1 1334 1023 Guide Mount 2 1 1334 1024 Support 3 3 1335 318 Rod Slide Arm 4 3 1335 319 Rod Clamp Arm 5 3 1335 320C Rod 3 8 x 9 6 3 1335Q 130A Rod 3 8 x 24 7 10 SSSS01024 Screw Socket Set 8 3 SSSC95048 Screw Socket Cap 9 6 TTH34311 Threaded Handle From the library of Diamond Needle Corp ...

Page 126: ...Technical Manual Parts Lists 119 From the library of Diamond Needle Corp ...

Page 127: ...EX HEAD 19 1 1335119 DISC 61 1 SSHC25112 3 8 16 X 1 3 4 HEX HEAD 20 1 1335139 ROD SS 3 4 X 28 0L 62 2 SSHC25192 3 8 16 X 3 HEX HEAD 21 1 1335497 ROLLER FLUTTED IDLER 63 2 SSPS70048 4 40 X 3 4 PAN HD SLOT 22 1 1335498 DRIVE ROLLER FLUTTED 64 1 SSSC01048 1 4 20 X 3 4 SOC CAP 23 1 1335771 UNWINDER FRAME K3 65 4 SSSC01064 1 4 20 X 1 SOC CAP 24 1 1335797 BRKT SUPPORT 66 1 SSSC01096 1 4 20 X 1 1 2 SOC C...

Page 128: ...Technical Manual Parts Lists 121 From the library of Diamond Needle Corp ...

Page 129: ...ICK MALE 1 4X1 8 19 1 AAV41V VALVE TOGGLE 20 1 FFQM42VN6A EYE ELECTRIC 10 30VDC 21 1 FFRK44T3P5 CABLE EURO 3P 22 2 MM132 1496 PLUG 1 X 2 23 1 MM503022LB CASTER 3 LOCKING 24 1 NNH1 2 13 1 2 13 HEX NUT 25 3 NNK1 4 20 KEP NUT 1 4 20 26 8 NNK5 16 18 KEP NUT 5 16 18 27 1 SSHC01048 1 4 20 X 3 4 HEX HEAD 28 3 SSHC01064 1 4 20 X 1 HEX HEAD 29 2 SSHC01112 1 4 20 X 1 3 4 HEX HEAD 30 2 SSHC01128 1 4 20 X 2 H...

Page 130: ...Technical Manual Parts Lists 123 From the library of Diamond Needle Corp ...

Page 131: ... 4 PAN HD SLOT 11 1 1335M 2046 PLATE NUT 8 32 43 CTC 36 3 SSPS90024 8 32 X 3 8 PAN HD SLOT 12 1 1335M 4007 COVER BELT 37 5 SSPS98016 10 32 1 4 PAN HD SLOT 13 1 211 057 PULLEY 3 8P 12T 1 2B 38 1 SSSC10064 5 16 18 X 1 SOC CAP 14 1 23218DM MOTOR ASSY GEAR 39 2 SSSC90024 8 32 X 3 8 SOC CAP 15 2 AA198RA510 FLOW CONTROL 5 32X10 32 40 2 SSSC98040 10 32 X 5 8 SOC CAP 16 1 AAC8DP 3 CYLINDER AIR DA 41 1 SSS...

Page 132: ...335M 108 LEVER 3 1 AA198RR508 FLOW CONTROL 5 32 X 1 8 4 1 AAC7DP 5 CYLINDER AIR DA 5 1 AAFBP 11C BRKT PIVOT 1 4 BORE 6 1 AAFCT 7 CLEVIS AIR CYL 1 4 28 7 1 AAFP18 MUFFLER 1 8 NPT BRONZ 8 1 NNJ1 4 28 1 4 28 HEX JAM NUT 9 1 SSAS020016 SHOULDER BOLT 1 4 X 1 4L 10 2 SSSC98024 10 32 X 3 8 Lg SHCS 11 2 WWLM6 M6 LOCK WASHER From the library of Diamond Needle Corp ...

Page 133: ...IFT HD 2 1 AAC6DX 1 5 CYLINDER AIR DA PIVOT 3 1 AAFBP 11C BRKT PIVOT 1 4 BORE 4 1 AAFCT 11 CLEVIS CYL 5 16 24 1 4 5 1 AAFP18 MUFFLER 1 8 NPT BRONZ 6 1 AAQME 5 8 QUICK MALE ELBOW 7 1 CCCL5F CLAMP COLLAR 5 16 BORE 8 2 NNH1 4 20 1 4 20 HEX NUT 9 1 NNJ5 16 24 5 16 24 HEX JAM NUT 10 2 SSSC01032 1 4 20 X 1 2 SOC CAP From the library of Diamond Needle Corp ...

Page 134: ...Technical Manual Parts Lists 127 From the library of Diamond Needle Corp ...

Page 135: ...1 SSHC01160 1 4 20 X 2 1 2 HHCS 16 1 1335774 BRACKET TABLE MOUNT 50 4 SSHC95032 SCREW HEX CAP 17 1 1335784 BRKT ANGLE CONTROL BOX 51 6 SSHC95064 SCREW HEX CAP 18 1 1335785 SPACER BLOCK 52 3 SSSC01048 1 4 20 X 3 4 SOC CAP SC 19 1 1335786 SPACER HOLDER 53 1 SSSC95064 10 24 X1 SOC CAP 20 1 1335936 BRKT MNT STEP BOX 54 2 SSSCM3X30 SCREW SOCKET CAP M3 X 30MM 21 1 1335M 05 SUPPORT TABLE 1335M 55 1 SSSCM...

Page 136: ...Technical Manual Parts Lists 129 From the library of Diamond Needle Corp ...

Page 137: ...6 PAN HD SLOT 18 1 1335M 2035 ADJUSTMENT NUT 10 32 57 1 SSPS50032 2 56 X 1 2 PAN HD SLOT 19 1 1335M 2036 SUPPORT BLOCK 58 1 SSPS50048 2 56 X 3 4 PAN HD SLOT 20 1 1335M 2037 WASHER STOP 59 1 SSPS80024 6 32 X 3 8 LG PAN HD 21 1 1335M 2038 STOP WASHER 60 2 SSPS90024 8 32 X 3 8 LG PAN HD 22 1 1335M 2039 NUT SPRING RETAINER 61 6 SSSC01032 1 4 20X1 2 SOC CAP 23 1 1335M 2040 SCREW ADJUSTMENT 62 2 SSSC900...

Page 138: ...Technical Manual Parts Lists 131 From the library of Diamond Needle Corp ...

Page 139: ...1 1335M 2034 PLATE NUT 2 56 9 2 AA198RA510 FLOW CONTROL 5 32X10 32 10 1 AAC8DP 5 CYL AIR DA 9 16 B 1 2S 11 1 AAFBP 8C BRKT PIVOT 5 32 BORE 12 1 NNH10 32 10 32 HEX NUT 13 1 SSPS50032 2 56 X 1 2 PAN HD SLOT 14 1 SSSC01016S 1 4 20 X 1 4 SOC CAP SC 15 3 SSSC01040 1 4 20 X 5 8 SOC CAP 16 1 SSSC01048 1 4 20 X 3 4 SOC CAP 17 2 SSSC90024 8 32 X 3 8 SOC CAP SC 18 2 SSSC98024 10 32 X 3 8 SOC CAP 19 2 SSSC98...

Page 140: ...Technical Manual Parts Lists 133 From the library of Diamond Needle Corp ...

Page 141: ...AB LABELS 11335MG NS AR 1335MF PD DIAGRAM PNEUMATIC 8 1 1959 112 2 POS THREAD PLATE ASSY NS 6 SSSC01032 1 4 20 X 1 2 SOC CAP NS 4 SSSC01040 1 4 20 X 5 8 SOC CAP NS 2 SSSC01048 1 4 20 X 3 4 SOC CAP 12 2 SSSC05040 1 4 28 X 5 8 SOC CAP 13 2 SSSC98040 10 32 X 5 8 SOC CAP 14 1 WWF5 8 WASHER FLAT 5 8 15 9 WWFS1 4 WASHER FLAT 1 4 16 2 WWFS10 WASHER FLAT 10 17 11 WWL1 4 1 4 LW NS 1 ZX3833 V BELT 3 8 X 33 ...

Page 142: ...Technical Manual Parts Lists 135 From the library of Diamond Needle Corp ...

Page 143: ... FL CONT 5 32X10 32 19 1 AAC024DXP CYL BIMBA 9 16 B 4 S 20 1 AAC8DP 1 5 CYL AIR DA 9 16B 2S 21 2 AAFBP 8C BRKT PIVOT 5 32 BORE 22 2 BBAW 3Z BRG ROD END F 10 32 23 2 CCCL3F CLAMP COLLAR 3 16 24 3 MMGN12HZ0HN MGN12H BEARING BLOCK 25 2 MMGNR12R0165HN 165MM RAIL MGN12H BLK 26 1 MMGNR12R090HN 12MM X 90MM RAIL 27 1 NNH10 32 10 32 HEX NUT 28 1 NNJ10 32 NUT JAM THIN 10 32 29 2 NNW10 32 10 32 WING NUT 30 1...

Page 144: ...Technical Manual Parts Lists 137 From the library of Diamond Needle Corp ...

Page 145: ...CREW 3 32 48X5 32 13 1 1335209 FOOT LIFT PIN 41 2 SSSC01032 1 4 20 X 1 2 SOC CAP 14 1 1335271 FOOT PRESSURE ASSY 42 2 SSSC01048 1 4 20 X 3 4 SOC CAP 15 1 1335311 RUFFLER MTG BRKT YA 1804 43 1 SSSC01064 1 4 20 X 1 SOC CAP 16 1 1335312 BRKT PULLER MOUNT YAM 44 1 SSSC01080 1 4 20 X 1 1 4 SOC CAP 17 1 1335313 RUFFLER MTG BRKT SPACER 45 2 SSSC80056 6 32 X 7 8 SOC CAP 18 1 1335417 PULLER GUARD HD 46 3 S...

Page 146: ...Technical Manual Parts Lists 139 From the library of Diamond Needle Corp ...

Page 147: ...ULLER LIFT ASSY 1804P 39 2 SSM200172 SCREW 3 32 48X5 32 13 1 1335431 PLATE SPACER HD 40 2 SSSC01032 1 4 20 X 1 2 SOC CAP 14 1 1335750 PULLER ASSY INTERMIT HD 41 2 SSSC01048 1 4 20 X 3 4 SOC CAP 15 1 1335763 PULLER GUARD HD 42 1 SSSC01064 1 4 20 X 1 SOC CAP 16 1 1825N10S01 THREAD GUIDE 43 1 SSSC01080 1 4 20 X 1 1 4 SOC CAP 17 1 1825N14S01 NEEDLE CHUCK 1N 44 2 SSSC80056 6 32 X 7 8 SOC CAP 18 1 26860...

Page 148: ...Technical Manual Parts Lists 141 From the library of Diamond Needle Corp ...

Page 149: ...9 STRIPPER PLATE 9 1 3100612 UPPER FEED ROLLER YOKE GU 10 18 BBTRA815 WASHER THRUST STEEL 1 2 11 1 SSSS05064 SET SCREW1 4 28X1 12 3 WWS307 1 WASHER SPRING BELVEL 13 1 SSSC05040 1 4 28 X 5 8 SOC CAP 14 1 SSSC20080 5 16 24 X 1 1 4 SOC CAP 15 1 WWL1 4 1 4 LW 16 1 WWL5 16 5 16 LW 17 2 NNJ1 4 28 1 4 28 HEX JAM NUT 18 2 SSBC90016 8 32 X 1 4 BUT HEAD 19 2 SSFC80024 6 32 X 3 8 FLAT ALLEN 20 2 SSSC90032 8 ...

Page 150: ...Technical Manual Parts Lists 143 From the library of Diamond Needle Corp ...

Page 151: ...M PULLER HD 8 1 1335754 CLUTCH HOUSING PULLER 9 1 1335756 GUARD RIGHT 10 1 1335757 GUARD LEFT SIDE 11 1 3100612 UPPER FEED ROLLER YOKE GU 12 1 CCCL6F CLAMP COLLAR 3 8 13 1 GG80XL037U BELT GEAR 1 5P 3 8W 8 L 14 1 PP18XL037M PULLEY GEAR 1 5P 18T 3 8B 15 2 SSSC05040 1 4 28 X 5 8 SOC CAP 16 1 SSSC20064 5 16 24 X 1 SOC CAP 17 1 SSSC85016 6 40 X 1 4 SOC CAP 18 2 SSSC90024 8 32 X 3 8 SOC CAP 19 2 SSSC980...

Page 152: ... 6 32 X 1 SOC CAP 4 2 WWFS6 WASHER FLAT 6 5 1 1335715 BRACKET PNEUMATIC 6 1 AA198 503 0 30PSI AIR GAGE 1 8NPT 7 1 AA198 5102 REGULATOR W GAUGE NUT 8 1 AA198 RP3 REGULATOR PRECISION AIR 9 2 AAQME 4 4 ELBOW MALE 1 4X1 4NPT 10 2 AAQME 5 4 ELBOW MALE 5 32X1 4NPT 11 1 AAV125B PILOT VALVE 12 1 MM4554K11 PLUG 1 8 PIPE 13 1 SSSC98112 SCR SOC CAP 10 32 X 1 3 4 From the library of Diamond Needle Corp ...

Page 153: ...er 192857C Rev 1 NO QTY PART DESCRIPTION 1 2 1335M 105 Treadle Brkt 2 2 160929A Show Stand Brkt 3 1 K 100 30M Treadle Brace 4 1 K 340 Threadle W BRKT 5 12 NNK1 4 20 Kep Nut 6 4 NNC1 4 20 Cap Nut 7 18 SSHC01048 Screw Hex Cap 8 30 WWFS1 4 Flat Washer From the library of Diamond Needle Corp ...

Page 154: ...Technical Manual Parts Lists 147 From the library of Diamond Needle Corp ...

Page 155: ...G PILLOW BLOCK 3 4B 22 1 NNE5 16 18 NUT ELASTIC LOCK 5 16 18 23 1 NNH1 4 20 1 4 20 HEX NUT 24 2 NNJ1 1 4 12 NUT HEX JAM 1 1 4 12 25 1 NNJ1 2 20 1 2 20 HEX JAM NUT 26 2 NNK1 4 20 KEP NUT 1 4 20 27 2 NNK10 32 KEP NUT 10 32 28 2 SSBC01064 1 4 20 X 1 BUT HEAD 29 4 SSFC80032 6 32 X 1 2 FLAT ALLEN 30 2 SSHC01080 1 4 20 X 1 1 4 HEX HEAD 31 1 SSHC10096 5 16 18 X 1 1 2 HEX HEAD 32 4 SSHC20080 5 16 24 X 1 1...

Page 156: ... QTY PART DESCRIPTION 1 2 1335M 2004A Pivot Arm 2 1 1335M 2007 Pivot Block 3 1 1335M 2009 Drive Link 4 1 1335M 2010 Pivot Block 5 1 1335M 2011 Pivot Shaft 6 2 1335M 2012 Side Link 7 1 1335M 2013 Link Shaft 8 1 1335M 2014 Link Shaft 9 2 1335M 2015 Link Yoke From the library of Diamond Needle Corp ...

Page 157: ... 319B ARM 1 2 ROD CLAMP 2 1 1335 814E ROLLER ASSY 16 L 2OD 3 1 1335 835E ROD BENT90DEG 1 2CRS 4X38 4 1 1335 838E ROLLER ASSY W FLANGE 5 2 28201 CROSS BLOCK LARGE 6 1 28201A CROSS BLOCK LARGE 7 1 780 100 ROD STRAIGHT CRS 1 2 8 1 8732 0576 ROD STRAIGHT SS 1 2 X 9 1 97 1711C TUBE 3 4 OD X 17 0L From the library of Diamond Needle Corp ...

Page 158: ...Technical Manual Parts Lists 151 From the library of Diamond Needle Corp ...

Page 159: ...ote Cable 13 2 SSHC01032 Hex Cap Screw 40 3 0411 1906B Prox Switch Cable 14 4 SSPP80016 Pan HD Phillips Screw 41 1 FF313005 Slow Fuse 5A 15 2 SSPS98032 Pan HD Slotted Screw 42 AR SEE NEXT LEVEL Wiring Diagram 16 1 AAE1335 5 Solenoid Assembly 43 6 SSPS90024 Pan Slotted Screw 17 1 1987 513A Cable 44 AR 1335MF LAB1 Control Box Lable 18 3 WWFS10 Washer SAE 45 4 AAF1 8 Plastic Clamps 1 8 19 4 FF67F4078...

Page 160: ...Technical Manual Parts Lists 153 From the library of Diamond Needle Corp ...

Page 161: ...e Valve 4 1 AAF4568K116 Pipe Nipple 5 2 AAF23400 2 Brass L 6 1 1325 013 Thread Guide 7 1 SSM200172 Loop Deflector Screw 8 1 1825N10S01 Thread Guide 9 1 1825N14S01 Needle Chuck 10 1 268602 Looper Holder 11 1 268614M Throat Plate 12 1 281975 Spreader 13 1 M1Y88 003 Foot 14 1 M2Y88 002 Feed Dog 15 1 RRLC105J10 Spring 16 1 1335308 Plate 17 1 4209200M Loop Guard From the library of Diamond Needle Corp ...

Page 162: ...Technical Manual Parts Lists 155 From the library of Diamond Needle Corp ...

Page 163: ... Sheet Metal Screw 21 5 TTIW1 4 20 Threaded Insert 22 3 WWF5 16 Flat Washer 23 3 010 054 THD Rod 5 16 18x3 25L 25 3 WWL5 16 Lock Washer 26 1 ZX3836 Belt 27 4 TTIW3 8 16 Recessed Nut 28 1 11200 Bumper 29 1 97 2602 Clutch Cylinder BRKT 30 1 AAC7DP 2 Air Cylinder 31 1 AAQME 5 8 Quick Male Elbow 32 1 EE37F3311 Power Cord 33 1 AA198 5 32 Air Regulator 34 2 SSSC01048 Socket Cap Screw 35 2 NNK1 4 20 Kep ...

Page 164: ...Technical Manual Parts Lists 157 From the library of Diamond Needle Corp ...

Page 165: ...p 5 4 WWL1 4 Lock Washer 6 4 WWFS1 4 Flat Washer 7 2 1959 801 Rod 1 2 x 28 8 1 1959 105 Tube Assy 9 1 1959 106 Tube w Flange 10 1 1312021 Material Frame Assy 11 2 SSHC01080 Screw Hex Cap 12 2 4009 1 Material Ctrl 13 1 MM503022LB Caster 14 1 780 102 Rod L 1 2 x 6 x 12 15 2 785 A95 36 Disc Assy 16 2 786B16 2 2 Disc Cone Assy 17 1 A U Rod Conn 18 2 SSHC10064 Screw Hex Cap From the library of Diamond ...

Page 166: ...01024 1 4 20 X 3 8 SOC CAP SC 4 1 1335475 STRIPPER BLADE 1804P 14 2 SSSC90024 8 32 X 3 8 SOC CAP SC 5 1 1335624 Block Mounting 15 2 SSSC98040 10 32 X 5 8 SOC CAP 6 1 1335627 MOUNT ARM STRIPPER BLADE 16 2 WWF8 WASHER FLAT 8 7 2 CCSC6F3_8 COLLAR SET 3 8 17 2 WWF10 WASHER FLAT 10 COM 8 1 RRBEEHIVEH SPRING HEAVY BEEHIVE 18 1 WWFS5 16 WASHER FLAT SAE 5 16 9 2 SSBC98024 10 32 X 3 8 BUTTON CAP SC 19 2 WW...

Page 167: ...2216L02 Folder Plate 6 2 A 2216L04 Folder Top 7 2 A 2216D34 Guide 5 16 8 4 NNK10 32 Kep Nut 10 2 SSBC98064 Screw Button Cap 11 2 SSSC90040 Screw Socket Cap 12 6 SSBC98048 Screw Button Cap 13 8 WWFS10 Flat Washer 14 8 WWL10 Lock Washer 15 AR 1335A 302 Rule Label 16 2 A 2216D37 Left Folder Guide 17 2 A 2216D55 Folder Guide 18 2 A 2216G30 Folder Spacer 19 2 SSBC98056 Button Cap Screw From the library...

Page 168: ...02 Folder Plate 5 2 A 2216M04 Folder Top 6 1 A 2216D34 Guide 5 16 7 4 NNK10 32 Kep Nut 8 1 SSBC98064 Screw Button Cap 9 4 SSBC98048 Screw Button Cap 10 5 WWFS10 Flat Washer 11 2 WWL10 Lock Washer 12 1 A 2216G34 Spacer 9 16 13 1 A 2216D39 Guide 9 16 14 2 SSBC98056 Button Cap Screw 15 2 SSBC98072 Button Cap Screw 16 1 A 2216G30 Spacer 7 16 17 1 A 2216D37 Guide 7 16 From the library of Diamond Needle...

Page 169: ...G BALL 1 0B 6 1 RRLC026B1 SPRING COMP 026X 18X 25 7 1 JJ012 3 16 DIA BALL 8 1 SSSP01016 1 4 20 X 1 4 NYLOCK 9 1 SSW 1_4 WING SCREW KNOB 10 1 SSSC01064 1 4 20 X 1 SOC CAP 11 2 SSFS80016 6 32 X 1 4 FLAT SLOT BALL BEARING DISC ASSEMBLY 33008732 3 1 33008632 DISC 32 DIA BALL BEARING DISC ASSEMBLY 33008724 3 1 33008624 DISC 24 DIA BALL BEARING DISC ASSEMBLY 33008716 3 1 33008616 DISC 16 DIA BALL BEARIN...

Page 170: ...Technical Manual Parts Lists 163 1959 PD Pneumatic Diagram 125492C From the library of Diamond Needle Corp ...

Page 171: ...Technical Manual Parts Lists 164 1335MF PD Pneumatic Diagram 125860A From the library of Diamond Needle Corp ...

Page 172: ...Technical Manual Parts Lists 165 1334S 02WD Wiring Diagram 125690C From the library of Diamond Needle Corp ...

Page 173: ...Technical Manual Parts Lists 166 1335MF WD Wiring Diagram 125665C From the library of Diamond Needle Corp ...

Page 174: ...Technical Manual Parts Lists 167 1335MFC 34WD2 Wiring Diagram 125712C From the library of Diamond Needle Corp ...

Page 175: ...Technical Manual Parts Lists 168 1335MGR WD Wiring Diagram 125310B From the library of Diamond Needle Corp ...

Page 176: ...ication installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in material or workmansh...

Page 177: ...mbiado o modificado y no está sujeto a cualquier otra garantía implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual quier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que han sido manufacturados por AAC son garantizados por un peri odo de...

Page 178: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA From the library of Diamond Needle Corp ...

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