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ATI Technologies QC-24MZ1, Manual

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Engineered Products for Robotic Productivity

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com

QC‑24MZ1/24TZ1

Custom Tool Changer

Manual

Document #: 9610-20-3727

Summary of Contents for QC-24MZ1

Page 1: ...ineered Products for Robotic Productivity Pinnacle Park 1041 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com QC 24MZ1 24TZ1 Custom Tool Changer Manual Document 9610 20 3...

Page 2: ...of ATI The information herein is subject to change without notice This manual is periodically revised to reflect and incorporate changes made to the product The information contained herein is confide...

Page 3: ...Plate Removal 13 3 7 Optional Module 14 3 7 1 Optional Module Installation 14 3 7 2 Optional Module Removal 15 3 8 Pneumatic Connections 15 3 8 1 Valve Requirements and Connections for the Locking Mec...

Page 4: ...ex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com 4 6 1 Troubleshooting 25 6 2 Service Procedures 26 6 2 1 Lock and Unlock Sensor Replacement 26 6 2 2 V ring Seal Inspection and Replacement...

Page 5: ...gether Lock Port A pneumatic port on the Master plate through which air pressure is supplied to lock the Master plate to the Tool plate Lock Sensor A proximity sensor that detects the position of the...

Page 6: ...e but is not limited to specific grease types best operating practices and maintenance tips 1 2 General Safety Guidelines Prior to purchase and installation the customer should verify that the Tool Ch...

Page 7: ...an occur with the Tool not placed and energized circuits on Place the Tool in the tool stand turn off and discharge all energized circuits purge all pressurized connections and verify all circuits are...

Page 8: ...ng the Master plate to the Tool plate Electricity fluid and other forces of energy transfer to the customer tooling through optional modules that are attached to the Master and Tool plates Refer to th...

Page 9: ...Changer to the robot and customer s tooling should be tightened to the torque values indicated Additionally Loctite 7649 primer and removable Loctite 222 must be used on these fasteners WARNING Do no...

Page 10: ...late and boss in the Master plate A boss and 2 dowel pins can be difficult to align and cause damage to the Master Plate Incorrect Mounting of the Master Plate equipment Correct size dowel pin s allow...

Page 11: ...to the connections on the Master plate For details on the lock and unlock air refer to Section 3 8 1 Valve Requirements and Connections for the Locking Mechanism 7 Connect the lock and unlock sensor...

Page 12: ...ss and two dowel pins as alignment features can be difficult to align and can damage equipment Gap Incorrect Mounting of Tool Plate single dowel pin along with a If the customer chooses to design and...

Page 13: ...the Tool plate 4 First apply Loctite 7649 then apply Loctite 222 to the threads of the customer supplied fasteners 4 M6 screws 5 Secure the Tool plate to the tool interface plate or customer tooling...

Page 14: ...e energize all energized circuits for example electrical pneumatic and hydraulic circuits 4 Align the 2 dowel pins if equipped on the each module to corresponding holes on Flat of the Master or Tool p...

Page 15: ...on Possible damage to the locking mechanism could occur Re establish air pressure to the Tool Changer before returning to normal operations 3 8 1 Valve Requirements and Connections for the Locking Mec...

Page 16: ...Value Voltage Supply Range 10 30VDC Output Circuit PNP make function NO Figure 3 5 PNP Type Lock Unlock and RTL Sensors 3 Blue Brown 1 4 Black Brown 1 Black 4 Blue 3 Vs Output 0 V PNP Z Connector PNP...

Page 17: ...ase Coupling should occur with the Master plate in the No Touch locking zone As coupling occurs the Master plate should pull the Tool plate into the locked position Program the robot to minimize misal...

Page 18: ...ouch locking technology allows the unit to couple with a separation distance between the Master and Tool Direct contact of the Master and Tool mating surfaces is not suggested or required prior to cou...

Page 19: ...Tool plates together in some cases when the load on the tool changer is significantly off center it may be necessary to position load underneath the tool changer or return the tool to the tool storage...

Page 20: ...f the offsets The tool should be hanging vertically in the tool stand so that gravity assists to uncouple the Tool plate from the Master plate during unlocking It is possible to design tool stands tha...

Page 21: ...Drawings of this manual Refer to module sections for detailed preventive maintenance steps for all utility modules Table 5 1 Preventive Maintenance Check List Application s Tool Change Frequency Inspe...

Page 22: ...couple the Master and Tool plates 3 Turn off and de energize all energized circuits for example electrical pneumatic and hydraulic circuits 4 Use a clean rag to thoroughly remove any lubricant and deb...

Page 23: ...e lubricant to the ball bearings the male coupling inside and out and the alignment pins Figure 5 4 Apply Lubricant to Locking Mechanism Apply lubricant on inner surface of male coupling Apply lubrica...

Page 24: ...If the debris or darkened pins are present use a vacuum to remove the debris and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media and or cleaners or solve...

Page 25: ...e Resolution Unit will not lock or unlock The ball bearings and or cam are not moving freely in the male coupling Clean and lubricate as needed to restore smooth operation see Section 5 2 Cleaning and...

Page 26: ...provides an exit for the sensor cables 6 Remove the 2 M4 hex head cap screws that secure the sensor cover to the Master plate using a 7 mm wrench 7 Carefully remove the sensor cover allowing the senso...

Page 27: ...t head cap screw using a 2 5 mm hex key Tighten to 12 in lbs 0 9 Nm 14 Carefully install the sensor cover allowing the sensor cables to slide through the cord grip until the cover in place Note the O...

Page 28: ...3 Turn off and de energize all energized circuits for example electrical pneumatic and hydraulic circuits 4 To remove the existing seal pinch the edge of the seal and pull the seal away from the pin...

Page 29: ...P Sensing 9120 024MZ1 000 SP QC 24Z1 Master Lock Mech with Corrosion Resistant Plating 304 SS Body NPN Sensing 2 2 9005 20 8762 PNP Proximity Sensor 9005 20 8763 NPN Proximity Sensor 3 1 3410 0001152...

Page 30: ...f in 56 5 Nm Maximum recommended working load for optimum performance of the Tool Changer Recommended Max Torque about Z Mz 690 lbf in 78 Nm Maximum recommended working torque for optimum performance...

Page 31: ...2 SEE SHEETS 2 AND 3 FOR MATERIALS OF CONSTRUCTION 3 SX IN MASTER PART NUMBER DENOTES SENSOR OPTIONS ARE AVAILABLE 4 CONTACT ATI FOR FULL PART NUMBERS AND LIST OF OPTIONS 5 PART NUMBERS A 9120 024MZ1...

Page 32: ...HIGH PURITY SILICONE RUBBER FDA LISTED MATERIAL J JET LUBE FMG FOOD MACHINE GREASE K QC 24Z1 MASTER 9120 024MZ1 000 SX ITEM MATERIAL ITEM NO QTY 1 1 2 1 3 1 4 1 5 1 6 2 7 1 8 2 9 4 10 2 11 4 12 1 13...

Page 33: ...LISTED MATERIAL E ITEM MATERIAL B 1 1 3 3 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN INCHES DRAWN BY CHECKED BY M GALA 11 16 18 B KENDRICK 11 19 18 TITLE SCAL...

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