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Manual, Valve Adapters, Single Solenoid

Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • 

www.ati-ia.com

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Table of Contents

1.  Product Overview ..................................................................................................................C-2
2. Installation .............................................................................................................................C-4

2.1  Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L .................................. C-4
2.2  Valve Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 .................................... C-5
2.3  Valve Adapter Installation for QC-310, QC-313, QC-510, QC-1210........................................ C-6
2.4  Valve Adapter Removal for QC-310, QC-313, QC-510, QC-1210............................................ C-7
2.5  Tool Adapter Assembly Installation ......................................................................................... C-7
2.6  Tool Adapter Assembly Removal ............................................................................................. C-8
2.7  Pneumatic Connections ........................................................................................................... C-8
2.8  Electrical Connections .............................................................................................................. C-8

3. Operation ...............................................................................................................................C-9
4. Maintenance ...........................................................................................................................C-9
5.  Troubleshooting and Service Procedures ........................................................................C-10

5.1 Troubleshooting ...................................................................................................................... C-10

5.1.1  Solenoid Valve Manual Override Procedure .................................................................C-11

5.2  Service Procedures ................................................................................................................. C-12

5.2.1  Exhaust Muffler Replacement ...................................................................................... C-12
5.2.2  Filter Replacement ....................................................................................................... C-13

6.  Serviceable Parts ................................................................................................................C-14

6.1  Single Solenoid Valve Adapters ............................................................................................. C-14
6.2  Tool Adapter Assembly ........................................................................................................... C-14

7. Specifications ......................................................................................................................C-15
8. Drawings ..............................................................................................................................C-16

8.1  QC-210 Integrated Tool Changer Valve ................................................................................. C-16
8.2  QC-310 Integrated Tool Changer Valve ................................................................................. C-19

Summary of Contents for GL6L

Page 1: ...e Adapter Removal for QC 310 QC 313 QC 510 QC 1210 C 7 2 5 Tool Adapter Assembly Installation C 7 2 6 Tool Adapter Assembly Removal C 8 2 7 Pneumatic Connections C 8 2 8 Electrical Connections C 8 3 O...

Page 2: ...113 QC 210 QC 213 GL6L GL7L 9121 JC3 M Single Solenoid 1 4 NPT QC 310 QC 313 QC 510 QC 1210 9121 JD2 M Single Solenoid G 1 4 BSPP QC 113 QC 210 QC 213 GL6L GL7L 9121 JD3 M Single Solenoid G 1 4 BSPP...

Page 3: ...required for the Tool side The tool adapter assembly provides the proper spacing and a ledge mount for the control signal Tool module If the valve adapter on the Master has an air blow off feature th...

Page 4: ...3 GL6L GL7L Tools required 5 mm hex key 3 mm hex key torque wrench Supplies required clean rag Loctite 222 Loctite 242 and Loctite 569 1 Place the Tool in a secure location 2 Uncouple the Master and T...

Page 5: ...in Bottom of Valve Adapter Module 2 2 Valve Adapter Removal for QC 113 QC 210 QC 213 GL6L GL7L0 NOTICE Depending on maintenance or repair being performed utilities to modules and Master plate may need...

Page 6: ...channel in the Tool Changer body so it will not get pinched when installing the valve adapter 6 Place the valve adapter on the Tool Changer or Utility Coupler 7 Apply Loctite 242 to the supplied M6 so...

Page 7: ...Coupler refer to Figure 2 3 6 Make sure that the O rings are retained at the Master side Flat A mounting interface 2 5 Tool Adapter Assembly Installation Tools required 5 mm hex key 4 mm hex key torq...

Page 8: ...2 4 2 7 Pneumatic Connections The air supply used for coupling and uncoupling the Tool Changer or Utility Coupler should be clean dry and non lubricated A supply pressure in the range of 60 to 100 ps...

Page 9: ...he Tool Changer and Tool should be in a stand or storage location prior to actuation of the manual override It is important that the valve adapter be supplied with clean dry non lubricated air supplie...

Page 10: ...ubleshooting Symptom Cause Resolution Tool Changer or Utility Coupler does not lock unlock or operates slowly Exhaust muffler is clogged Check replace exhaust muffler ensure clean air supply No or not...

Page 11: ...is available to unlock the Master Do not execute the Latch command unless the Master and the Tool are ready to be coupled Tools required 3 mm hex key 2 mm ball end hex key 1 Using a 3 mm hex key remov...

Page 12: ...to lock and unlock the Tool Changer Remove and check to make sure the exhaust muffler is not clogged Parts required Refer to Section 8 Drawings Tools required 11 mm hex wrench 1 Place the Tool in a se...

Page 13: ...ings Supplies required Loctite 569 or similar Tools required 5 8 mm hex wrench 1 Place the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circ...

Page 14: ...Single Solenoid Valve Adapters Refer to Section 8 Drawings for serviceable part for single solenoid valve adapters 6 2 Tool Adapter Assembly 1 2 3 Table 6 1 Tool Adapter Assembly Item Number Qty Part...

Page 15: ...ections Solenoid Valve Connector M8 3 pin male with 0 16 m extension cable supporting latch and unlatch signals Electrical Rating 19 29 VDC operational voltage Solenoid Valve Current Draw Switched Pow...

Page 16: ...id manual 3 Rev Description Initiator Date 04 Eco 18899 Added Air Filter 3490 0010005 01 Changed Dim 14 3 to 50 Added Dim 30 CF 4 14 2020 ITEM NO QTY PART NUMBER DESCRIPTION 1 1 3405 1030005 01 Fittin...

Page 17: ...nd or storage location prior to actuation of the manual override NOTICE Actuation of valve override buttons requires very little travel 1mm and only a small amount of force Applying excess force can d...

Page 18: ...is supplied It is critical that the exhaust mufflers are not restricted As part of a preventative maintenance 3 program periodically inspect and or replace the exhaust mufflers B 1 5 3 3 REVISION NOT...

Page 19: ...escription Initiator Date 04 Eco 18901 Added Air Filter 3490 0010005 01 Changed Dim 14 to 50 Added Dim 30 CF 4 2 2020 ITEM NO QTY PART NUMBER DESCRIPTION 1 1 3405 1030005 01 Fitting Adapter 1 4NPT to...

Page 20: ...to contingency situations The tool changer and associated tool should be in a stand or storage location prior to actuation of the manual override NOTICE Actuation of valve override buttons requires ve...

Page 21: ...is supplied It is critical that the exhaust mufflers are not restricted As part of a preventative maintenance 3 program periodically inspect and or replace the exhaust mufflers B 1 5 3 3 REVISION NOT...

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