ATI Technologies 5D Thermal Aerosol Generator Operator'S Manual Download Page 1 | Manualshive

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5D Thermal Aerosol Generator

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5D Thermal Aerosol Generator

Operator Manual

www.atitest.com

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Summary of Contents for 5D Thermal Aerosol Generator

Page 1: ...5D Thermal Aerosol Generator 1 5D Thermal Aerosol Generator Operator Manual www atitest com...

Page 2: ......

Page 3: ...2 6 Operation 13 6 1 Pre Operation Procedure 13 6 2 Operating the 5D 14 6 3 Shut Down 16 6 4 Changing Liquid Aerosol Reagent 17 7 Maintenance 18 7 1 Replacing Main Power Fuses 18 7 2 Preventative Main...

Page 4: ...utions could result in PERSONAL INJURY OR DEATH and or risk of FIRE The ATI 5D Thermal Aerosol Generator uses a heating element to vaporize liquid reagent The unit then expels the vapor using inert ga...

Page 5: ...s and procedures that apply to the location where this product is used Maintain the product as specified in this manual Maintain and keep in proper working condition along with any other equipment ass...

Page 6: ...3 2 Precautions...

Page 7: ...5D Thermal Aerosol Generator 4 Precautions Espa ol...

Page 8: ...5 Precautions Fran ais...

Page 9: ...5D Thermal Aerosol Generator 6 Precautions Svenska...

Page 10: ...7 Precautions...

Page 11: ...00248 001 1 3 Power Cord 6700179 120V or 6700180 240V 1 Operating Manual not shown 73 00453 001 1 Carefully unpack and remove the 5D Generator and all accessories from its shipping container If the u...

Page 12: ...dapter Assembly 0200445 3 Inert Gas Regulator CO2 CA 320 Fitting 9300411 4 Inert Gas Regulator N2 CA 580 Fitting 9300412 not shown 5 Inert Gas Regulator N2 BS341 3 Fitting 9300436 not shown 6 Inert Ga...

Page 13: ...ck Panel Feature Function 1 Inert Gas Inlet Connects user provided tubing from inert gas source to unit 2 Power ON OFF Switch Turns main power ON and OFF 3 Main Power Input Fuse Connects power cord to...

Page 14: ...use 3 Aerosol ON OFF Switch Controls ON OFF of aerosol reagent 4 READY Light Luminates red when unit is on turns green when unit is ready for operation 5 Metering Valve Controls the aerosol concentra...

Page 15: ...r 12 5 3 Front Panel Feature Function 1 Output Nozzle Metal outlet for aerosol stream 2 Output Collar Attaches user provided 2 inch hose or hose adapter to unit 3 Quenching Holes Allows ambient air fl...

Page 16: ...tep 2 Inspect inert gas source for proper gas type adequate tank pressure and regulator operation Step 3 Inspect inert gas line checking for any leaks cracks kinks or signs of wear Replace the line if...

Page 17: ...raffin Oil and Corn Oil should NEVER be used as reagents for Thermal Aerosol Generators Step 2 Press purge before loosening fill cap to ensure tank is not pressurized Fill unit with appropriate reagen...

Page 18: ...s counter clockwise to start flow Unit will produce aerosol in about 10 seconds Once started adjust as needed WARNING To achieve full output turn the metering valve counter clockwise at a rate not to...

Page 19: ...do not disconnect Step 6 Hold down the PURGE button until all of the gas is expelled This purges the system of residual aerosol or wet liquid aerosol reagent and depressurizes the system Step 7 Disco...

Page 20: ...id Aerosol Reagent CAUTION NEVER use Corn or Paraffin Oils Step 1 Remove fill cap Step 2 Drain reservoir Step 3 Refill with new reagent Step 4 Replace cap Note Unit s oil reservoir must drained before...

Page 21: ...rosol Generator 18 7 Maintenance 7 1 Replacing Main Power Fuses Step 1 Disconnect unit from power source Step 2 Identify voltage rating on manufacturer label Step 3 Remove fuse holder using a flat hea...

Page 22: ...ble below Step 5 Replace fuse holder and close cover Note If unit continues to blow fuses contact ATI Step 6 Reconnect unit to power source 5D Model Fuse Type ATI P N 9300408 120V ATI P N 41 00466 010...

Page 23: ...nozzle for blockage or deposits Step 3 Check the output collar for looseness Tighten any loose fasteners as necessary Step 4 Check for looseness of fasteners around the unit Tighten any loose fastener...

Page 24: ...wise D That any equipment or accessories furnished but not manufactured by ATI or not of ATI design shall be subject only to such adjustments as ATI may obtain from the supplier thereof ATI s obligati...

Page 25: ...as Asia Pacific Address Air Techniques International 11403 Cronridge Drive Owings Mills MD 21117 USA Phone 1 410 363 9696 Fax 1 410 363 9695 E mail info atitest com Address ATI UK Headquarters Letchwo...

Page 26: ...Ambient Temperature 0 to 40 C 32 to 104 F with no condensation or icing Ambient Pressure Standard atmosphere Ambient Humidity 5 to 95 Storage Requirements 25 to 55 C 13 to 131 F with no condensation...

Page 27: ...250V FAST BLO 2 Electrical Fuses 240V 5 x 20 mm 5A 250V FAST BLO 2 Aerosol Reagent PAO 4 DOS DEHS Ondina EL DOP DEHP and Mineral Oil Liquid Aerosol Reagent Capacity 1 1 liters 64 fl oz of reservoir c...

Page 28: ...ates 833 119 000 m3 hr 500 70 000cfm Max Aerosol Concentration 100mg m3 11 900m3 hr 100 g l 7 000 cfm 10mg m3 119 000 m3 hr 10 g l 70 000 cfm Max Oil Consumption 19 8 g min 0 776 oz Runtime 41 minutes...

Page 29: ...73 00453 001 Fuses 120V 240V 41 00466 010 41 00466 005 Inert Gas Inlet Fitting 5100013 PAO 4 1 gallon T000 1075 PAO 4 5 gallon T000 0795 DOP DEHP 1 gallon T100 0627 DOP DEHP 5 gallon T100 0625 PAO 2L...

Page 30: ...itch to ON Metering valve is closed Turn metering knob counterclockwise to open Green READY Light is not lit Ensure inert gas is connected to unit Wait a minimum of 3 minutes for unit to warm up The f...

Page 31: ...robable Cause Remedy Heater block is blocked or partially blocked Return for service Fill cap is loose or leaking Tighten fill cap Replace if necessary Operating temperature is incorrect Switch off th...

Page 32: ...for temperature to stabilize Turn the aerosol switch to ON Turn the metering valve knob counterclockwise for two turns Improper operating temperature Switch OFF the aerosol and wait a minimum of 3 mi...

Page 33: ...ease B November 2017 Corrected inert gas input setting C February 2018 Corrected operating temperature listed in the Performance Specification Table D March 2018 Revised format E June 2018 Updated seq...

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