ATH-Heinl SH5000HA User Manual Download Page 56

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No.

Article-n°

Description

Type

Control

HHA8250

Hydraulic aggregate complete

HMS8252

Solenoid for air valve

DC24V

HHS8253

Main switch

HZ5/2-20A

HBT8254

Push button LIFTING/LOWERING

HSG8255

Buzzer

DC24V

HKL8256

Terminal block

HSE7216

Overload disconnection

16A 10X38

HSH8258

Overload disconnection

32A 10X38

HMS8259

Motor contactor

1210/DC24V

Transformer

100VA 220/380V

HST8260

Transformer

100VA 230/400V

HSS8261

Fuse

1A 5X20

HSS8262

Fuse

2A 5X20

HSS8265

Fuse

5A 5X20

HWS8263

Selector switch WORK/ADJ

HLT8264

Light barrier "By-Pass" button

LA16Y-11-Y

HSL8265

Signal lamp

CP-502D

HSP8266

Control board

CP-502B.11

HWS8267

Selector switch Main-/Freewheel lift

HTR8268

Button NOTCH

Summary of Contents for SH5000HA

Page 2: ...y 11 INSTALLATION 11 Floor foundation 12 Place of installation 15 Installation 16 OPERATION 24 Safety instructions 24 Operation instructions 25 Utilization 26 MAINTENANCE 27 Troubleshooting 27 Maintenance plan 29 Lubrication plan 30 Maintenance and Service instructions 30 DECLARATION OF CONFORMITY 31 SPARE PART LIST 32 APPENDIX 58 Electric diagram 61 Hydraulic diagram 62 Pneumatic diagram 63 WARRA...

Page 3: ...AVE TO READ AND UNDERSTOOD THESE MANUAL ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON COMPLIANCE OF THESE INSTRUCTIONS WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON COMPLIANCE WITH SAFETY NOTICES ATTENTION Follow the instructions to prevent personal injury or damage TIP Gives additional information on features and tips for efficiently using of the device ...

Page 5: ...l turn plates for wheel alignment 9 Control box Includes the complete electrical control system All push buttons are protected by a front ring for preventing an accidental pushing of the button Furthermore all movements will be interrupted immediately while releasing the button Deadman control Inclusive hydraulic aggregate With this the hydraulic oil in the tank will be leaded over a gear pump whi...

Page 6: ... on and off and preventing an operation by unauthorized persons 2 Function display ON shows if the lift is ready for operation appears as soon as the max lifting height is reached appears as soon as the CE Stop was activated shows that the hydraulic aggregate works shows that the main lift operates shows that the freewheel lift operates shows that the lift is in the adjustment function 8 ...

Page 7: ... 5 Push button LIFTING For lifting 6 Push button LOCK UP For locking the lift into the safety notches Thereby either the main or the freewheel lift will be activated depending on the position of the selector switch 7 Push button LOWERING After pressing the button for appr 1 2 seconds the safety notches will be unlocked and following the lift lowers After reaching the CE Stop an additional acoustic...

Page 8: ...Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 08 2014 8 A Motor B Pressure control valve C Magnetic valve D Emergency hand pump E Lowering valve F Leveling valves G Manometer ...

Page 11: ...ory set working pressure is adjusted tot he maximum rating The setting of the pressure control valve may not be changed Any changes to the setting can cause serious damages If the nominal load cannot be lifted please contact our service team Scope of delivery Basic package with Both scissor pairs incl installed cylinders Switching box with Installed hydraulic unit Hydraulic hoses Air hoses Rubber ...

Page 15: ...ontinuity of the upper reinforcement The load capacity of intermediate ceilings must be checked by the operator Place of installation Safety zone Min 1 m Admitted working temperature 10 40 C Max admitted humidity 80 bei 30 C Height above the sea level 2000m Power connection ground cable see technical data is to be made in form of a plug device socket and plug or a fixed connection Necessary supply...

Page 16: ...ty devices An incorrect installation and adjustment causes disclaimer of warranty 1 Positioning and alignment of scissor pairs a For IN GROUND INSTALLATION Position both scissor pairs in the existing cavity and put the switching box at the intended place For ON GROUND INSTALLATION Position both scissor pairs parallel to each other and put the switching box as indicated in the technical data at the...

Page 17: ...eserved Issue 08 2014 17 2 Connection of hydraulic hoses a Open the front cover of the switching box b Connect the hydraulic hose resp hoses as shown below Retighten all hydraulic connections Main lift Freewheel lift B 1 Main cylinder B 2 Second cylinder A 1 Main cylinder A 2 Second cylinder ...

Page 18: ...ges reserved Issue 08 2014 18 3 Pneumatic connection a Connect the pneumatic hose or hoses as shown below P1 Second scissors main lift P2 Main scissor main lift A 2 Second cylinder freewheel lift AV1 Unlocking freewheel lift AV2 Unlocking main lift AV3 Lowering speed acceleration valve ...

Page 19: ...e rotation direction of the motor h Lubricate all slides and axis of the lift the lubricant to be taken you can see in the lubrication plan 7 Bleeding of the hydraulic cycle of the main lift a Set the selector switch 18 1 4 to main lift b Put the adjustment resp Working switch 18 1 8 to WORK c Close the valve 1 and 2 18 2 d Push the button for light barrier 18 1 9 and the button LIFTING 18 1 5 at ...

Page 20: ...f i Put the adjustment resp working switch 18 1 8 to ADJ j Open the valve 2 18 2 k Repeat step d f if necessary refill hydraulic oil l Repeat step g m Repeat steps k l appr 5 times n Repeat step d until the second scissors reaches the same height as the main sicssor o Close valve 2 18 2 p Make step b q Lift and lower the freehwheel lift appr 3 times and check the synchronization If a synchronizati...

Page 21: ...ith the necessary drilling depth A and diameter according to the manufacturer specifications b Clean the inside of the hole c Put an anchor bolt into the hole and hammer it until it reaches the bottom of the hole d After point 10 is made tighten the nut according to manufacturer s specified torque Clamping thickness B depends on flooring 10 Adjustment of lift ...

Page 22: ...1 000 mm b Lock the lift into the next notch position and make sure that both scissors are in the same notch c Check with a water level the level of the lift if necessary the lift can be adjusted by means of the installed foot screws d By using the turn plate for wheel alignment it can be adjusted by means of the subjacent screw optional ...

Page 23: ...ated in this position f Make a function test of the CE Stop 12 Final function test a Check the stability of the anchor bolts b Check the synchronization and light barriers c Check limit switch for function d Check buzzer when reaching CE Stop e Check oil level f Lift a load of appr 2000 kg appr 1 0000 mm g Following lower the load into the first notch appr 500 mm h During further lifting check the...

Page 24: ...vehicle falls leave immediately the danger zone 6 Avoid too much pivoting of the vehicle lifted 7 Only skilled personal is allowed to operate the lift 8 Make always sure that the vehicle lifted cannot roll away 9 Only authorized persons are allowed to enter the danger zone 10 For a safe working a correct maintenance and inspection is necessary 11 Read and understand the manual before operate the l...

Page 25: ... the vehicle against rolling away Check the functions daily before operation Do not put persons at risk during movement of lift Do not carry persons on the lift Leave the danger zone during lifting and lowering BEHAVIOUR IN CASE OF ERROR AND DANGER In case of security relevant errors stop immediately the operation and secure it against use Inform responsible person in case of defects Remedy of def...

Page 26: ...he vehicle is secure on the lift and if safety notches are activated e Following lift further and observe the lifting process 3 Lock up a From a certain lifting height on a safety notch engages automatically b By pressing the button Lock up for a few seconds the lift lowers until the next notch Hereby pay attention to an equal height The Lock up position minimize the pressure to the hydraulic cyli...

Page 27: ...ive motor contactor Check motor contactor if necessary replacing Thermo relay activated Check thermo relay and motor Defektive limit switch above Replacing limit switch Limit switch above activated Check reason of activation Defective time or control relay Check relay Lift does not lift when pressing button motor works Hydraulic oil deficiency Refilling oil Oil filter blocked Cleaning oil filter O...

Page 28: ...sink screw and contact our service team Lift lowers too slowly resp jerkily Lowering valve dirty Clean lowering valve Valve for lowering speed wrong adjusted Adjusting Lift lowers itself Leaky hydraulic connections Retight connections if necessary sealing Leaky hydraulic lines Replace hydraulic lines Leaky hydraulic cylinder REplace sealings and cleaning of hydraulic system Dirty or defective lowe...

Page 29: ... Function and obvious damages Weekly Pneumatic cylinder Function and wear Cylinder Wear Monthly Anker bolts Torque according to manufacturer Quarterly Angles Cleaning Bolts for lifting cylinder Wear Lifting cylinder Wear and deformation Cylinder Dust seal Wear and deformation Six monthly Electric components Damages Oil level Shortness Yearly Cylinder sealing Oil loss and deformation Every 3 years ...

Page 30: ...ise and lower the lift and check if the maximum lifting height is still correct If necessary refill carefully The used oil must be disposed under consideration of all legal regulations Bleeding of hydraulic system For bleeding the hydraulic circuit keep the tank cap opened for the first 10 lifting movements Lower the lift completely and press the button lowering appr 15 seconds further so that the...

Page 31: ...KG Kauerhofer Straße 2 D 92237 Sulzbach Rosenberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad CCQS UK Ltd Level 7 Westgate House Westgate Rd London W5 1YY UK Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Número de referencia de los datos técnicos TF C 0106 12 02 17 5A Typ Type Type Tipo ...

Page 34: ... ground 1 13 HAB8413 Cover for limit switch 1 14 HES7118 Limit switch for CE Stop 8108 1 15 HAB8415 Corner piece for cover plate On ground 2 16 HAB8416 Cover plate for hydraulic hoses On ground 2 17 HAB8417 Cover plate for hydraulic hoses On ground 1 18 x Screw M4x25 GB T818 1 19 x Screw M4x12 GB T818 1 20 HAB8420 Cover for CE Switch 1 21 x Rolling jack AF2500P 1 22 x Washer D 12 GB T97 1 8 23 HHA...

Page 36: ...42 Edge protector 61X5 5 3 3 HES8443 Holder for limit switch 1 4 x Screw M6X12 GB T70 1 2 5 HDV8445 Compressed air distributor 2 1 6 x Screw M6X40 GB T70 1 1 7 x Screw M6X10 1 8 HEZ8448 Pneumatic cylinder 32X23 2 9 x Screw M4X50 GB T70 1 8 10 HSK8450 Scissor part complete P1 1 11 x Screw M8X12 GB T79 4 12 HBB8452 Bolt 4 13 HMB3024 Bushing 3024 4 14 HBS8414 Washer 8 15 x Frame 1 16 x Screw M6X16 1 ...

Page 38: ...4 38 No Artikel Nummer Beschreibung Type Grundrahmen 1 HRP8461 Front frame plate 1 2 HRP8462 Rear frame plate 1 3 HGF8463 Guiding A 2 4 x Screw M10X20 GB T68 4 5 x Nut M16 GB T6170 12 6 x Screw 4 7 HJS8470 Screw M16X50 GB T5781 12 8 Nut M16 GB T6172 1 8 9 Spacer 4 10 Spring 4 11 Top plate 4 12 HGR6472 U Plate 4 ...

Page 40: ...HSR8487 Notch 1 18 x Lock ring D 35 GB T894 2 2 19 x Washer 2 2 20 HBB8490 Upper bolt for lifting cylinder 1 21 HMB8491 Bushing 3550 2 22 HKS8492 Plastic contact strips 2 23 x Lock ring D 30 GB T894 2 2 24 HBB8494 Upper bolt for outer scissor part 1 25 x Screw M8X12 GB T78 6 26 HMB8496 Bushing 3020 4 27 HLR8496 Upper roll 4 28 HDS8498 Spacer 2 29 HZR8499 Cylinder tube 1 30 HKS8500 Piston rod 1 31 ...

Page 42: ... part 1 2 x Lock ring D 35 GB T894 2 4 3 HBB8523 Lower bolt for lifting cylinder 1 4 HMB3550 Bushing 3550 2 5 HMB3024 Bushing 3024 4 6 x Screw M8X12 4 7 HBB8527 Lower bolt 4 8 HSR8528 Notch 1 9 HFA8529 Freewheel lift platform extension 1 10 x Screw M6X16 GB T70 1 2 11 HFP8531 Freewheel lift platform 1 12 HHB8532 Upper bolt for scissor part 1 13 HMB3560 Bushing 3560 4 14 HBS8534 Washer 2 2 ...

Page 44: ...Upper roll 2 11 HMB3035 Bushing 3035 2 12 Inner scissor part 1 13 HMB3040 Bushing 3040 2 14 HBS8544 Washer 2 4 15 HLR8545 Roll 2 16 HBS8546 Washer 2 17 HZR8547 Cylinder tube 1 18 HZK8548 Piston 1 19 HKS8549 Piston rod 1 20 HZV8550 Top plate 1 21 HZL8551 Drive shaft support 1 22 HZE8552 Bleeding screw 1 23 x Lock ring D 32 GB T894 1 1 24 HZD8554 Piston sealing 80X60X22 4 1 25 HZD8676 O Ring 38X3 1 ...

Page 46: ...Roller 27 4 HGP8564 Plate 1 5 HGK8565 Small chain D 1X100 2 6 HGB8566 Stop washer bolt 2 7 x Screw M8X20 GB T70 3 2 8 x Spacer 2 9 HAB8569 Cover plate 4 10 x Screw M12X20 GB T70 3 6 11 HEP8571 Sliding plate 1 12 HBS8572 Washer D 12 GB T97 1 8 13 x Screw M12X30 8 14 x Nut M20 GB T6170 6 15 HSS8575 Special screw M20X70 6 16 x Washer M16 2 17 HSS8575 Special screw 2 18 x Screw M6X16 GB T70 1 2 ...

Page 48: ...se frame 1 2 HKS8442 Edge protector 61X5 5 3 3 HDV8450 Air distributor 1 1 4 x Screw M6X40 GB T70 1 1 5 x Screw M6X10 1 6 HEZ8448 Compressed air cylinder 32X23 2 7 x Screw M4X50 GB T70 1 8 8 HSK8608 P2 Scissor parts complete 1 9 x Screw M8X12 GB T79 4 10 HBB8452 Bolt 4 11 HMB3024 Bushing 3024 4 12 HBS8414 Washer 8 13 x Frame 1 14 x Screw M6X16 1 15 x Nut M6 GB T6170 1 ...

Page 50: ...1 16 HFZ8490 Sequential cylinder 1 17 HSR8487 Notch 1 18 x Lock ring D 35 GB T894 2 2 19 x Washer 2 2 20 HBB8490 Upper bolt for lifting cylinder 1 21 HMB8491 Bushing 3550 2 22 HKS8492 Plastic contact strips 2 23 x Lock ring D 30 GB T894 2 2 24 HBB8494 Upper bolt for outer scissor part 1 25 x Screw M8X12 GB T78 6 26 HMB8496 Bushing 3020 4 27 HLR8496 Upper roll 4 28 HDS8498 Spacer 2 29 HZR8669 Cylin...

Page 52: ...or part 1 2 x Lock ring D 35 GB T894 2 4 3 HBB8523 Lower bolt for lifting cylinder 1 4 HMB3550 Bushing 3550 2 5 HMB3024 Bushing 3024 4 6 x Screw M8X12 GB T79 4 7 HBB8527 Lower bolt 4 8 HSR8528 Notch 1 9 HFA8529 Freewheel lift platform extension 1 10 x Screw M6X14 2 11 HFP8531 Freewheel lift platform 1 12 HHB8532 Upper bolt for scissor part 1 13 HMB3560 Bushing 3560 4 14 HBS8534 Washer 2 2 ...

Page 54: ...t 2 10 HLR8540 Upper roll 2 11 HMB3035 Bushing 3035 2 12 Inner scissor part 1 13 HMB3040 Bushing 3040 2 14 HBS8544 Washer 2 4 15 HLR8545 Roll 2 16 HBS8546 Washer 2 17 HZR8687 Cylinder tube 1 18 HZK8688 Piston 1 19 HKS8689 Piston rod 1 20 HZV8690 Top plate 1 21 HZL8691 Drive shaft support 1 22 x Lock ring D 32 GB T894 1 1 23 HZD8693 Piston sealing 95X75X22 4 1 24 HZD8676 O Ring 38X3 1 GB1235 1 25 H...

Page 56: ...8256 Terminal block 1 7a HSE7216 Overload disconnection 16A 10X38 3 7b HSH8258 Overload disconnection 32A 10X38 2 8 HMS8259 Motor contactor 1210 DC24V 1 9a x Transformer 100VA 220 380V 1 9b HST8260 Transformer 100VA 230 400V 1 10 HSS8261 Fuse 1A 5X20 2 11 HSS8262 Fuse 2A 5X20 1 12 HSS8265 Fuse 5A 5X20 1 13 HWS8263 Selector switch WORK ADJ 1 14 HLT8264 Light barrier By Pass button LA16Y 11 Y 1 15 H...

Page 58: ... 16 HSM8316 Solenoid valve DC24V 2 17 HMS8317 Solenoid for lowering valve DC24V 1 18 HRV8318 Non return valve 1 19 HVS8319 Valve for lowering speed D 2 5 1 20 HNH8320 Valve emergency hand pump 1 21 HKH8321 Leveling ball valve 1 4 2 22 HKD8322 Copper disk 16X20 1 23 HHF8323 Oil filter 3 8 1 24 HTV8324 Tank cap with oil dipstick 3 8 1 25 HAS8325 Oil drain screw 3 8 1 26 HHA8326 90 Hydraulic connecti...

Page 60: ...8556 Hydraulic line L 5430 1 7 HHS8357 Hydraulic line L 3600 2 8 HHS8358 Hydraulic line L 3700 1 9 HHS8359 Hydraulic line L 1800 1 10 HHS8360 Hydraulic line L 1400 1 11 HHS8361 Hydraulic line L 5350 2 12 HHS8362 Hydraulic line L 370 2 13 HHS8363 Hydraulic line L 1200 1 14 HHS8364 Hydraulic line L 5700 1 15 HZA8365 90 Connection 1B9 04SP 4 16 HHT8366 T Connection AB 04 2 17 HHA8326 90 Hydraulic con...

Page 61: ... Button Lowering SB3 Safety button SB4 Button for bridging of the light barrier SA1 Selector switch main freewheel lift SA2 Selector switch WORK ADJ JD Buzzer SQ1 Limit switch lifting SQ2 Limit switch CE Stop YV1 Solenoid for lowering valve YV2 Solenoid for main lift YV3 Solenoid for freewheel lift QV1 Air valve for main lift QV2 Air valve for freewheel lift QY3 Air valve for accelerating the lowe...

Page 62: ... lift P2 3 Main cylinder freewheel lift P2 4 FSequential cylinder freewheel lift P1 5 Non return valves 6 Adjustment valve 1 main lift 7 Adjustment valve 2 freewheel lift 8 Solenoid for main lift 9 Solenoid for freewheel lift 10 Manometer 11 Non return valve 12 Blow off valve 13 Solenoid for lowering valve 14 Valve for lowering speed 15 Motor 16 Pump 17 Oil filter 18 Emergency hand pump ...

Page 63: ...ift adjacent scissor 12 C Pneumatic cylinder for unlocking of main lift main scissor 21 C Pneumatic cylinder for unlocking of freewheel lift adjacent scissor 22 C Pneumatic cylinder for unlocking of freewheel lift adjacent scissor AV1 Unlocking freewheel lift AV2 Unlocking main lift AV3 Lowering speed acceleration valve LU Compressed air maintenance unit not in scope of delivery CO Compressor not ...

Page 64: ...tehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the company AT...

Page 65: ... stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment or...

Page 67: ...d authorized company or institution according to the guilty instructions and legal regulations in the country of installation Any changes or extensions of the lift type must be recorded and approved in an additional checking book Checking scope Besides the correct operation above all the security relevant devices of the lift have to be checked Technical data See the enclosed user s manual Type lab...

Page 68: ...uced The service technician confirms the correct installation of the lift to have read all informations in this user s manual and checking book to have given the operator all documents and to have instructed all operators properly The operators confirm that there was an instruction in operation of the lift made by the service technician of the manufacturer or a distributing partner expert after in...

Page 69: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 70: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 71: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 72: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 73: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 74: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 75: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 76: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 77: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 78: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 79: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

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ATH-Heinl SH5000HA, User Manual

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