ATH-Heinl ATH 2.28H3 User Manual Download Page 16 | Manualshive

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® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013

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Floor foundation (ATH 2.50)

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Summary of Contents for ATH 2.28H3

Page 1: ...nd technical changes reserved Stand 10 2013 1 User s manual 2 post lifts ATH 2 28H3 2 32H3 2 30H3 2 35H3 2 40H3 2 40H3 L ATH 2 28HL3 2 32HL3 2 30HL3 2 35HL3 2 40HL3 2 40HL3 L ATH 2 28HX3 2 32HX3 2 30HX3 2 35HX3 2 40HX3 2 40HX3 L ATH 2 50H3 2 50H3 L ATH 2 50HX3 2 50HX3 L ...

Page 2: ... INSTALLATION 15 Floor foundation 15 Place of installation 17 Installing of the lift 19 OPERATION 26 Warning symbols 26 Operating instructions 27 Utilization 28 MAINTENANCE 30 Care references 30 Troubleshooting 30 Maintenance schedule 32 Lubrication schedule 33 Maintenance and service instructions 33 DECLARATION OF CONFORMITY 37 SPARE PARTS LIST 39 APPENDIX 51 Electrical circuit diagram 51 Hydraul...

Page 3: ... HAVE TO READ AND UNDERSTOOD THESE MANUAL ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON COMPLIANCE OF THESE INSTRUCTIONS WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON COMPLIANCE WTIH SAFETY NOTICES Note Follow the instructions to prevent personal injury or damage TIP Gives additional information on features and tips for efficiently using of the device ...

Page 4: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 4 Description of the 2 post lift H3 Version HL3 HX3 Version ...

Page 5: ...iving metallic cover protects the synchronization ropes and the hydraulic hose 4 Cross beam HL3 HX3 Version Cross beam with an additional limit switch Safety devices 5 Control box equipped with Deadman s Type Controls Includes the complete electrical control system All the push buttons are protected by a front ring and the operator is required to hold the controls in the engaged position to rise o...

Page 6: ...tch prevents an unnecessary pressure build up in the hydraulic system 9 Auxiliary end switch by HL3 HX3 Versions prevents the damage of the vehicles 10 Excess flow cut off valve In case of hydraulic hose rupture it automatically interments and thereby blocks the movements of the lift 11 Pressure control valve Prevents the exceeding of the payload Verhindert ein Überschreiten der Traglast THIS SETT...

Page 7: ...ons 2 Signal lamp indicates whether that the lift is in stand by 3 Buzzer gives an acoustic and visual signal by lowering after the carriages reach the CE Stop 4 Push button lifting Up lifts the carriages 5 Push button lowering Down lowers the carriages 6 Push button parking Lock up parks locks the carriages lowers the carriages after they reach the CE Stop position 7 Selector switch selects betwe...

Page 8: ...ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 8 Technical Data 2 28 2 30 2 32 2 35 2 40 2 40 L Version The given Lifting arms combinations may not be changed ...

Page 9: ...Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 9 H3 Version by 2 28 2 30 2 32 2 35 2 40 HL3 Version HX3 Version by 2 28 2 30 2 32 2 35 2 40 ...

Page 10: ...H Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 10 2 50 2 50 L Version The given Lifting arms combinations may not be changed H3 Version by 2 50 HX3 Version by 2 50 ...

Page 11: ...nter H LPD 22 Oil quantity Ca 11 l Ca 14 l Floor anchoring Bolzenanker M16 x 180 z B Atrion ABL W 16 060 180 Verbundanker M16 x 190 z B Atrion AVA W 16 045 190 M20 x 180 M20 x 190 Anchors quantity 12 Stück 18 Stück 12 Stück Noise level 80 dB Weight H3 Version 600 kg 600 kg 620 kg 690 kg 650 kg 720 kg 1 150 kg 1 200 kg Weight HL3 Version 630 kg 630 kg 650 kg 720 kg 690 kg 750 kg Weight HX3 Version ...

Page 12: ...ved Stand 10 2013 12 Load distribution Q Vehicle weight P1 Max 2 5 x Q P2 Max 3 5 x Q Load distribution 2 3 A Min 1 000 mm By smaller distances the load capacity will be reduced In such and other cases In this case or in other cases not covered by this manual the manufacturer should be contacted ...

Page 13: ...lifting arms 2x 3 stages long lifting arms 4x Mounting bolts 4 lifting pads 720 x 300 x 250mm 1040 x 300 x 250mm 44kg 74kg 2 35 Package with 4x 3 stages long lifting arms 4x Mounting bolts 4 lifting pads 2x 1040 x 300 x 250mm 2x 74kg 2 40 Package with 2x 3 stages short reinforced lifting arms 2x 3 stages long reinforced lifting arms 4x Mounting bolts 2x Fixing frame 4 lifting pads 720 x 300 x 250m...

Page 14: ...sions 1x Short hydraulic hose 1x Long hydraulic hose Suitable for 2 28 2 30 2 32 2 35 2 40 2280 x 380 x 600mm 125kg Suitable for 2 50 2300 x 520 x 660mm If anything is missing in the delivery please contact our sales department Transportation and storage Lift with care using suitable means of support for the load in perfect working order and using the special hooking points Avoid sudden jolts and ...

Page 15: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 15 INSTALLATION Floor foundation ATH 2 28_2 30_2 32_2 35_2 40 ...

Page 16: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 16 Floor foundation ATH 2 50 ...

Page 17: ...s which will break the continuity of the upper reinforcement Load capacity of false ceilings must be checked by operator Place of installation B1 Distance main post wall Min 1 000mm B2 Distance opposite post wall Min 700 mm L1 Distance post wall Min 3200mm L2 Distance post wall Min 3200mm H Celling weight Check the technical data Permitted operating temperatures 10 50 C Maximum permitted humidity ...

Page 18: ...s reserved Misprints and technical changes reserved Stand 10 2013 18 Necessary supply lines See technical data The lift is designed for installation in dry rooms The installation in wet rooms as well as rooms with a risk of explosion is not allowed ...

Page 19: ...othes and safety equipments An incorrect installation and adjustments causes disclaimer of warranty 1 Positioning and adjustment of the posts a By the HL3 and HX3 Version the post extensions have to be already mounted b After setting up the posts the distance between the post have to be checked by attaching of the cross beam before dowelling c Before fixing with the anchors bots ensure that the bo...

Page 20: ...changes reserved Stand 10 2013 20 The 2 post lift Type 2 40 is delivered with an additional fixing frame The frame has to be placed on the ground plate and used as a drilling stencil Please note that the fixing thickness will be increased with 10mm by all eight schered anchor bolts ...

Page 21: ...horing with the safety dowels a Drill holes with the necessary drilling depth A and diameter according with the manufacturer specifications b Clean the inside of the hole c Put an anchor bolt into the hole and hammer it until it reaches the bottom of the hole Tighten the nut according with manufacture s specified torque ...

Page 22: ... in the following drawing b Make sure that the distance from the post to the lifting carriage A1 and the distance between the post and the locked safety notch A2 are the same if necessary can be adjusted the nut of the electromagnet 4 Lubricate the slide ways of the posts a Lubricate the slide ways of the posts like in the following drawing b The used grease will be found in the lubrication plan ...

Page 23: ...ynchronization ropes over the pulleys b Lubricate the bolts of the pulleys as is specified in the lubrication schedule c Install the synchronization ropes as shown in the next drawings An adjustment of the synchronization ropes after a short operation time is eventually needed due to the material and does not mean that it is a warranty work but a maintenance work for which is the user responsible ...

Page 24: ...l be installed like in the following drawing Check and if necessary tight all the hydraulic fitting connections by H3 Version by HL3 HX3 Version 8 Installing of the lifting arms a All the pull out securities of the lifting arms control and adjust if necessary b Lifting arms fix with bolts on carriage c Loosen the fixing screws c 1 and adjust the toothed lock washer c 2 on the catch c 3 ...

Page 25: ...care that when you press the push button down all the locking catches are unlocked d Correct direction of the motor rotation e Lift and lower the lift 2 to 3 times and check the synchronization of the both carriages f Lower the lift completely and keep pressed the push button DOWN approximately 15 seconds so that the hydraulic system will be completely de aired To check the synchronization you cou...

Page 26: ...anufacturer s lifting points and close the doors before lifting of the vehicle 9 Allow no unauthorized persons in the working area 10 Use height extenders when necessary to ensure a good contact 11 Always use safety stands when removing or installing heavy components 12 Auxiliary adapters may reduce load capacity 13 Proper maintenance and inspection is necessary for safe operation 14 Read operatin...

Page 27: ...ion of vehicles Secure vehicle against movement Daily perform a function test before starting Clear area if vehicle is in danger of falling No person carrying on the lift Keep free the area by lifting or lowering of the vehicles BEHAVIOR IN THE EVENT OF FAILURE AND DANGER By any related operation incidents the lift have to secured and ensure for any use Inform supervisors in case of defects Defici...

Page 28: ...umns paying attention by the load distribution e Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads Adjust by turning up the height of the lifting pads until they will reach the manufacture indicated lifting points if necessary use the needed lifting adaptors Maximum height 250mm or maximum one pad adaptors 2 Lifting the vehicle a Switch on the main ...

Page 29: ...hydraulic circuit and hoses thus increasing the working live and reduces the wear of the lift 4 Lowering the vehicle a Before lowering the lift check that there are not obstructions under the vehicle or the lifting arms b Press and keep the push button LOWERING pressed the lift raises few seconds unlocks the safety notches and lowers c After is reaching the CE safety height release the push button...

Page 30: ...he lift doesn t raise up by pressing of push button Up Motor doesn t start Damages by the motor Check the motor and if necessary replace it Blown fuses through voltage fluctuations Detect and replace the fuses Defective push button and or contact stage Replace the push button and or contact stage Defective main switch and or contact Replace main switch and or contact Defective or inadequate supply...

Page 31: ...er the lift using the emergency descent screw and notify our Service Team Lift lowers to slowly or jerky Lowering valve is dirty Clean lowering valve Lowering speed control valve false set Set lowering speed control valve Lift lowers by itself Leaking hydraulic connections Retighten and if necessary sealing the hydraulic connections Leaking hydraulic hoses Replace the hydraulic hoses Leaking hydra...

Page 32: ... and wear Hydraulic cylinders Wear Monthly Anchors bolts Torque specified by the anchors manufacturer Annually Pulleys bolts and safety notches Cleaning Lifting chain s bolts Wear Lifting chain Wear and deformation Synchronization ropes Wear Lifting arm restraints Function and cleaning Hydraulic cylinders dust seal Wear and deformation Twice a year Electrical components Damages Oil level Level Onc...

Page 33: ...lift completely 2 Remove the tank oil drain plug 3 Carefully Remove the tank oil drain plug screw and drain the oil in a suitable retainer Clean with attention the oil tank and the oil filter to prevent a premature contaminate of the hydraulic oil 4 After the completely oil draining seal the oil tank with the oil drain plug screw 5 Fill the oil tank with new oil 6 Raise and lower the lift and chec...

Page 34: ...must be making by the next following relevant points 1 Six randomly distributed broken wires within any one lay length 2 Three broken wires in one strand within one lay length 3 Corrosion that pits the wires and or connectors 4 Kinking crushing cutting bird caging or a popped core 5 Wear that exceeds 10 of a wire s original diameter Emergency lowering In case of a power supply failure 1 To unlock ...

Page 35: ...w cut off valve Te below indicated distance has to be at list 2 mm Setting of the lowering speed control valve Unscrew the counter nut 1 Adjust the lowering speed control valve as specified in the technical data By turning of the set screw 2 to the right clockwise the lift lowers slower by turning to the left counterclockwise lowers faster ...

Page 36: ...hnical changes reserved Stand 10 2013 36 101 Hydraulic block 102 Pressure control valve 103 Emergency descent screw 106 Lowering speed control valve 107 Hydraulic fitting connection 108 Lowering valve 110 Non return valve 111 Hydraulic gear pump YV Solenoid for lowering valve ...

Page 37: ... 92237 Sulzbach Rosenberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad Ente Certificazione Macchine Via Mincio 386 Loc Formica IT 41056 Savignano sul Panaro MO Italy Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Número de referencia de los datos técnicos ATH 12000442 Typ Type Type Tipo He...

Page 38: ...92237 Sulzbach Rosenberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad Ente Certificazione Macchine Via Mincio 386 Loc Formica IT 41056 Savignano sul Panaro MO Italy Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Número de referencia de los datos técnicos ATH 12001003 Typ Type Type Tipo Her...

Page 39: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 39 SPARE PARTS LIST ...

Page 40: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 40 ...

Page 41: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 41 ...

Page 42: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 42 ...

Page 43: ...Sliding block 16 17 HTS2015 Door schooner 2 18_1 Short lifting arm 1st stage 2 28 2 20_1 Short lifting arm 2nd stage 2 28 2 18_2 Long lifting arm 1st stage 2 28 2 20_2 Long lifting arm 2nd stage 2 28 2 18_3 HKA2012 Short lifting arm 1st stage 2 30 2 32 2 19_3 HKA2014 Short lifting arm 2nd stage 2 30 2 32 2 20_3 HKA2016 Short lifting arm 3rd stage 2 30 2 32 2 18_4 HLA2012 Long lifting arm 1st stage...

Page 44: ...43 HAZ6412 Cylinder elbow fitting 2 44_1 HHS6934 Hydraulic hose Cylinder Cylinder 1 44_2 Hydraulic hose Cylinder Cylinder 2 50 1 45 HTS6412 T hose nipple 1 49 HHK6414 Chain BL844x93L 2 50 HBS6412 Blind plug 2 51_1 HAS4540 Synchronization rope H3 2 51_2 HAS4542 Synchronization rope HL3 2 51_3 HAS4544 Synchronization rope HX3 2 51_4 Synchronization rope 2 50 H3 2 51_5 Synchronization rope 2 50 HX3 2...

Page 45: ...ints and technical changes reserved Stand 10 2013 45 63_2 Reinforcement Pillar 2 50 2 SQ1 HES7118 Lifting end switch TZ 8108 1 SQ2 HES7118 CE Stop switch TZ 8108 1 SQ3 HES7118 Auxiliary end switch TZ 8108 1 YA1 4 HMR7410 Electromagnet for locking catches MQZ2 5 4 ...

Page 46: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 46 ...

Page 47: ...nk 2 50 1 113 HMS6272 Tank cap with oil dipstick 1 114 HRR6224 Return pipe 1 115 HAS6530 Oil drain plug screw 1 150 HZR6220 Barrel cylinder 2 150_ 2 Barrel cylinder 2 50 2 151 HZD6222 Cylinder head 2 151_ 2 Cylinder head 2 50 2 152 HAR6318 Wiper ring 2 152_ 2 Wiper ring 2 50 2 153 HZK6320 Piston cylinder 1 153_ 2 Piston cylinder 2 50 1 154 HKD6810 O Ring 4 154_ 2 O Ring 2 50 4 155 HKD6812 Piston s...

Page 48: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 48 ...

Page 49: ...al lamp ND16 22D 2 R 1 K HRF7012 Socket for relay CZY14A 2 KA HSR7712 Relay JZX 22F D 006 4Z 6 blank 1 KM HMS7104 Motor contactor NC6 06 10 1 KT HZR7110 Time Relay JSZ6 4 1 NC HKE7024 Contact stage 1X NO 3 4 NP2 BE102 3 NO HKE7026 Contact stage 1X NC 1 2 NP2 BE101 3 QS HHS7016 Main switch LW26GS 20 04 1 SB1 HDT7150 Push button lifting UP NP2 BA25 1 SB2 HDT7150 Push button lowering Down NP2 BA25 1 ...

Page 50: ...e No Description Type x A Paint grey RAL7040 B Paint black RAL9005 Article No Description Type x 201 Identification label 202 Quick start instruction 203 Load and type label 204 Load capacity label 205 Warning symbols 206 Under tension sticker 207 ATH Heinl Logo 208 CE sticker Damaged warning symbols are to be substituted ...

Page 51: ...ent FU3 Control fuse KM Contactor FR Over current relay M Drehstrommotor TC Transformer SB1 Push button lifting UP SB2 Push button lowering Down SB3 Push button parking SB4 Selector switch SQ1 Lifting end switch SQ2 CE Stop switch SQ3 end switch just by HL3 HX3 Version KA Relay KT Time relay HL Signal lamp FHL Bridge YA Electromagnet for locking catches YV Lowering valve VC Rectifier ...

Page 52: ...reserved Stand 10 2013 52 Hydraulic circuit diagram H3 Version HL3 HX3 Version 1 Filter 2 Hydraulic gear pump 3 Motor 4 Pressure control valve 5 Non return valve 6 Lowering valve 7 Lowering speed control valve 8 Manometer optional 9 Excess flow cut off valve 10 11 Main and opposite cylinder ...

Page 53: ...g entstehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the comp...

Page 54: ... operate products in accordance with instructions provided in the owner s manual s and or other accompanying instructions supplied normal wear items or service normally required to maintain the product in a safe operating condition any component damaged in shipment other items not listed but may be considered general wear parts damage caused by rain excessive humidity corrosive environments or oth...

Page 55: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 55 CHECKING BOOK ...

Page 56: ...d authorized company or institution according to the guilty instructions and legal regulations in the country of installation By changes or extensions of the lifts type have to conduct and accepted an additional checking book Checking scope Besides the correct operation above all the security relevant devices of the lift have to be checked Technical data Refer to the included user s manual Type la...

Page 57: ...tor confirms the correct installation of the lift have to read and follow all the information of this manual and checking book hand over all relevant information and documentation and all the operators have been properly instructed The operators confirm after installing and initial operation by a trained assembly operator of the manufacturer or an authorized dealer specialist that it has been trai...

Page 58: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 59: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 60: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 61: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 62: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 63: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 64: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 65: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 66: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 67: ...ms and pads Function lifting arms restraint system Condition function feet protectors or CE Stop switch Function of the end switch Condition of the carriage cylinder and chain Condition function Hydraulic system Condition function of the synchronization Condition of the covers Function test with vehicle Torque of anchoring bolts after 5 lifting procedures with vehicle controlling and tightening Ge...

Page 68: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 68 NOTES ...

Page 69: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 69 ...

Page 70: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 70 ...

Page 71: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 71 ...

Page 72: ... Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Stand 10 2013 72 ...

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