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Planner Manual

Gas Condensing Wall Hung Boiler

Single Installations (75 to 210 kW)

Cascade Installations up to 1600 kW

1V0 08

2020

Summary of Contents for XL-W 105

Page 1: ...Planner Manual XL W XL W Gas Condensing Wall Hung Boiler Single Installations 75 to 210 kW Cascade Installations up to 1600 kW 1V0 08 2020...

Page 2: ...2...

Page 3: ...ation 20 Dimensions cascade Wall mounted 21 Dimensions cascade Freestanding in line 23 Dimensions cascade Freestanding Back to Back 25 Clearances single boiler 27 Declaration of conformity 28 Norms an...

Page 4: ...Standard schemes Standard schemes 56 Accessories Controls Single boiler Gas Single boiler Hydraulics Single boiler Others Cascade Frame Cascade Gas Cascade Hydraulics Cascade Specifically for Italy Ca...

Page 5: ...a fully modulating condensing boiler with one or two pre mix burners The control unit of the boiler adapts the modulation ratio automatically to the heat de mand requested by the system This is done b...

Page 6: ...60 70 100 120 140 26 Water pipe conection reduction 1 1 2 optional 27 Gas pipe conection re duction 1 optional T1 Flow sensor T1a Secondary flow sensor T2 Return sensor P1 Water pressure sensor APS A...

Page 7: ...re regulation of the heating flow tem perature DHW temperature regulation e bus2 connections for connection with accessories from the ATAG offer Ready for connection to BMS systems supported protocols...

Page 8: ...ulation of the heating flow tem perature DHW temperature regulation e bus2 connections for connection with accessories from the ATAG offer Ready for connection to BMS systems supported protocols Modbu...

Page 9: ...temperature regulation of the heating flow tem perature DHW temperature regulation e bus2 connections for connection with accessories from the ATAG offer Ready for connection to BMS systems supported...

Page 10: ...temperature regulation of the heating flow tem perature DHW temperature regulation e bus2 connections for connection with accessories from the ATAG offer Ready for connection to BMS systems supported...

Page 11: ...temperature regulation of the heating flow tem perature DHW temperature regulation e bus2 connections for connection with accessories from the ATAG offer Ready for connection to BMS systems supported...

Page 12: ...e temperature regulation of the heating flow tem perature DHW temperature regulation e bus2 connections for connection with accessories from the ATAG offer Ready for connection to BMS systems supporte...

Page 13: ...ent max l 9 3 13 9 Weight kg 73 80 Gas flow pressure standard mbar 20 Gas flow pressure min max mbar 17 25 Water pressure min max bar 0 7 6 Voltage frequency min max Volt Hz 230 50 Max power consumpti...

Page 14: ...a 143 200 215 265 Water content max l 16 8 16 8 21 3 25 8 Weight kg 127 127 132 140 Gas flow pressure standard mbar 20 Gas flow pressure min max mbar 17 25 Water pressure min max bar 0 7 6 Voltage fre...

Page 15: ...nnection mm 35 35 E Air intake conn mm 185 185 a Boiler flow connection 2 2 F Flue air intake mm 150 150 Boiler flow connection 1 1 2 1 1 2 G Return connection mm 103 103 r Boiler return connection 2...

Page 16: ...te connection mm 35 35 E Air intake conn mm 185 185 a Boiler flow connection 2 2 F Flue air intake mm 150 150 Boiler flow connection 1 1 2 1 1 2 G Return connection mm 103 103 r Boiler return connecti...

Page 17: ...for da mage to occur Lifting and carrying precautions Wear protective clothing and gloves to protect from any sharp edges The boiler has to be lifted from the front with a forklift truck for transpor...

Page 18: ...king instructions are printed on the carboard box Please follow the proposed steps Boiler Installation The installation location of the CH boiler s has to be and remain frost free It is NOT necessary...

Page 19: ...sists with sharing the load and run times of individual ap pliance The capacity of the hydraulic pipes gas line and low loss header are adjusted to the selected overall demand When installing the a si...

Page 20: ...s Cascade XL W cascade installation Legend 1 Air supply 2 Flue gas discharge Air supply 3 Cascade manager Accessories 4 Gas isolation valve 5 Service valves flow and return 6 Non return valve Legend A...

Page 21: ...21 Dimensions Cascade XL W Cascade installation XL W Cascade examples wall mounted XL W 5 boilers wall mounted in line XL W 8 boilers wall mounted in line...

Page 22: ...22 Dimensions Cascade XL W Cascade installation XL W Cascade examples free standing in line XL W 2 boilers XL W 3 boilers free standing in line...

Page 23: ...23 Dimensions Cascade XL W Cascade installation XL W Cascade examples free standing in line XL W 5 boilers free standing in line XL W 8 boilers free standing in line...

Page 24: ...24 Dimensions Cascade XL W Cascade installation XL W Cascade examples free standing back to back XL W 3 boilers free standing back to back XL W 4 boilers free standing back to back...

Page 25: ...25 Dimensions Cascade XL W Cascade installation XL W Cascade examples free standing back to back XL W 6 boilers free standing back to back XL W 8 boilers free standing back to back...

Page 26: ...rain 4 Gas 5 Flue gas outlet 6 Air supply Pay attention to the minimum distance required between the boilers walls and ceiling for installing and removing the hou sing If you have opted to build the h...

Page 27: ...27 Technical description Declaration of conformity...

Page 28: ...5502 2 Requirements for gas fired systems Part 2 1 Type C such as B2 B3 and B5 with nominal caloric debit 1000 kW EN 55014 1 2011 EMC Requirements for household appliances electrical tools and similar...

Page 29: ...quipment may not be used by children by persons with a hindrance of bodily mental or sensory capacities or with in sufficient experience and knowhow unless they are su pervised or have received cor re...

Page 30: ...piping system into consideration The central heating installation must be de aerated properly be fore it is put into operation Please review the Chapter Commissioning in this regard If a regular toppi...

Page 31: ...opyleneglycol propane 1 2 diol inhibitors 50 w w Anti freeze Sentinel X500 Monopropyleneglycol inhibitors Kiwa certified 20 50 w w Anti freeze Fernox Alphi 11 Monopropyleneglycol inhibitors Kiwa certi...

Page 32: ...king Water Directive 98 83 EC dated 3 November 1998 Distilled water Water in which no more salts are present Softened water Water from which calcium and magnesium ions have been parti ally removed Dem...

Page 33: ...3 back towards the boiler Air supply connection If required a separate room sea led air supply tube may be connected via the inclusion of the optional air supply connector fit ting The diameter must...

Page 34: ...The flue gas and suction air ducts via the roof terminal must be in the same square area C43 Suction air and flue gas duct via the chimney system which is integrated in the building C53 Section the ai...

Page 35: ...flue gas outlet system The air supply may also be supplied collectively but if the boiler room is suitable for that purpose for that purpose it may also be obtained ffrom this area open device Boiler...

Page 36: ...l terminal As a result roof terminals are pre ferred In a closed installation roof terminals should be at the same height preventing flue gas from being sucked in by the other boiler recirculation Out...

Page 37: ...enience particularly in the case of wall terminal As a result roof terminals are preferred In a closed installation roof terminals should be at the same height preventing flue gas from being sucked in...

Page 38: ...ated with thermal draft under atmospheric circumstances NOTE 1 IPX0D at flue category B23 and B33 Open system underpressure Output 80 60 d minimum diameter in mm kW h 2 5 h 5 9 h 9 13 h 13 17 114 240...

Page 39: ...er pressure calculated with thermal draft under atmospheric ircumstances Closed system underpressure parallel Output 80 60 d minimum diameter in mm kW h 2 5 h 5 9 h 9 13 h 13 17 114 240 240 220 220 22...

Page 40: ...lengths of the flue gas outlet air supply Open system with over pressure NOTE 1 IPX0D at flue category B23 and B33 2 Only with bus cable connected 3 Adjust parameter 102 to 2 Open system overpressure...

Page 41: ...ameter and venting lengths of the flue gas outlet air supply Closed system with over pressure Closed system overpressure parallel Output 80 60 d minimum diameter in mm kW h 2 5 h 6 10 h 11 15 h 16 20...

Page 42: ...ler and are led to the electronics pa nel at the front of the boiler The electric diagram must be ob served during all electrical connection works see the follo wing pages A 230V 50Hz mains electrical...

Page 43: ...ons are only to be carried out by qualified person Electrical connections above can be reached following the steps below 1 Remove the front panel 2 Press both external sides of the control unit HMI E...

Page 44: ...44 Boiler Installation Electrical connection...

Page 45: ...45 Boiler Installation Electrical connection...

Page 46: ...Values None 0 System Pump 1 HC1 Pump 2 Circulating Pump 3 DHW Intermediate Circuit 4 BUF Filling Pump 5 Storage Tank Transfer Pump 6 Heat Generation Shut off Valve 7 Heat Request 8 Alarm Output 9 Flue...

Page 47: ...1 24 6 0 Commercial Boiler 26 32 6 0 Commercial Boiler Slave 1 7 8 12 6 4 MTS 2 Multi In Temp 2 24 6 1 Commercial Boiler 26 32 6 1 Commercial Boiler Slave 1 7 8 12 6 5 MTS 3 Multi In Temp 3 24 6 2 Co...

Page 48: ...6 4 Commercial Boiler 26 32 6 4 Commercial Boiler Slave 1 7 8 12 6 7 PADIN 2 Multi In AD 2 24 6 5 Commercial Boiler 26 32 6 5 Commercial Boiler Slave 1 7 8 12 6 8 PADIN 3 Multi In AD 3 24 6 6 Commerci...

Page 49: ...flue gas sensor With a setting for max Temperature and system has to switch off or a set temperature where system has to reduce the power Weather Dependent Regulation When WDR is used an outdoor sens...

Page 50: ...For giving feedback to the BMS this output gives a 0 10 Volt signal as indication of load Pump Modulation This output can be set as a controller for several pump types For types see scheme on pages DH...

Page 51: ...ith this system HCs DHW Changeover External controller selects if the sys tem can only be active for DHW or for CH and DHW Heat Generation Lock As long as the input is open all heat request are blocke...

Page 52: ...52 Boiler Installation Electrical connection Cascade control...

Page 53: ...as valve B3 Flow temp sensor F1 Fuse 6 3A 250V A Master PCB A8 Circulation pump B4 2nd flow temp sensor F2 Fuse 6 3A 250V A1 Ionisation electrode A9 Water pressure sensor B5 Return temp sensor F3 Fuse...

Page 54: ...ZONES Clip permits to connect two clips via eBUS in order to control up to 6 zones direct mixing or a combination of them This means connect one clip in on a single boiler and up to 2 clip in into a...

Page 55: ...ot DV Drain valve EV Expansion vessel GSV Gas shut off valve HC Heating Circuit IV Isolation valve LLH Low loss header MF Dirt separator magnetic filter NRV Non return valve OF Overflow pipe PU Pressu...

Page 56: ...Common flow temperature sensor 10K C Clip In 3 zone RT1 Room thermostat On Off RT2 Room thermostat On Off A Mixing Valve HC2 B Heating circuit pump HC1 C Heating circuit pump HC2 D Flow sensor HC2 E...

Page 57: ...ERV Expansion relief valve EV Expansion vessel GSV Gas shut off valve HC Heating Circuit ID Inspection door IV Isolation valve LLH Low loss header MF Dirt separator magnetic filter NRV Non return valv...

Page 58: ...Common flow temperature sensor 10K C DHW re circulating temperature sensor 10K T3 DHW temperature sensor 10K D Clip In 3 zone RT1 Room thermostat On Off RT2 Room thermostat On Off T7 Outdoor sensor o...

Page 59: ...valve ERV Expansion relief valve EV Expansion vessel GSV Gas shut off valve HC Heating Circuit ID Inspection door IV Isolation valve LLH Low loss header MDV Motorised diverter valve MF Dirt separator...

Page 60: ...switch 2 must be set in ON position G Main power connection to boiler board A Main power supply 230V 50Hz B Clip In power 230V 50Hz MDV Motorised diverter Valve 230 120 VAC 1A max CP DHW re circulati...

Page 61: ...sion relief valve EV Expansion vessel GSV Gas shut off valve HC Heating Circuit ID Inspection door IV Isolation valve LLH Low loss header MF Dirt separator magnetic filter NRV Non return valve OF Over...

Page 62: ...iler Ebus Input I DIP switch 2 must be set in ON position J Main power connection to boiler board A Main power supply 230V 50Hz B Clip In power 230V 50Hz Ch P DHW Charging pump 230 120 VAC 1A max CP D...

Page 63: ...cable AAV Automatic air vent ADS Air dirt separator BV Balancing valve C Pi Condensing pipe CWS Cold water supply DP Dosing pot DV Drain valve EV Expansion vessel GSV Gas shut off valve HC Heating Cir...

Page 64: ...ions A Main power supply 230V 50Hz B Heating circuit pump HC1 230V 50Hz T10 Common flow temperature sensor 10K C Cascade connection to slave board External controller 0 10 Volt A Main power supply 230...

Page 65: ...LUS 3905122 BMS BUS MODULE KNX TH R L PLUS 3905123 The BMS BUS Module allows communication between a BMS system and the boiler using LON BACNET MODBUS KNX protocol For each protocol there is a dedicat...

Page 66: ...ilter size GF507 1 3905104 GAS FILTER 170 200KW SINGLE BOILER TH R L PLUS Filter size 1 GF510 1 3905105 It is recommended to use a gas filter in the gas connection to the boiler to prevent im purities...

Page 67: ...TLPLUS Kit contains shut off valves for water flow return and gas connections and a 6 bar safety valve Connections system side Water G 2 Flat gasket surface Gas Rp 1 3905150 CONNECTION KIT BOILER DHW...

Page 68: ...68 Accessories Hydraulics Single boiler Dimensional sketch for 3905173 LLH dT10 20K WALL HUNG TLPLUS...

Page 69: ...CB110 56M CB110 56M SAP code 3905186 3905186 3905186 3905187 3905187 3905187 3905187 m3 h 4 89 5 62 7 76 9 53 11 23 13 36 15 51 kPa 8 2 11 2 20 7 7 3 10 3 14 5 19 3 DESCRIPTION SAP CODE PLATE HEAT EX...

Page 70: ...70 Accessories Hydraulics Single boiler dT10K CB110 26M CB110 56M dT15K CB112 26L CB112 52L dT20K CB112 38M CB112 68M...

Page 71: ...0kg granulate GIALIT K L x B x H 420 x 300 x 240 mm Max heat input 450kW Inlet G1 Max condensate flow 54l h Outlet G1 12055172 NEUTRALIZATION BOX DN3 INCL GRANULATE Including 2x25kg granulate GIALIT K...

Page 72: ...05134 INSULATION COLLECTOR DN65 DN100 1BOILER TLPLUS Insulation set for a flow return collector tube 3905136 CASCADE DEAERATOR TLPLUS 3905137 CASCADE FRAME FOOT L SHAPE WH B2B TLPLUS 3905142 CASCADE F...

Page 73: ...the boiler 3905110 TAE TAS GAS V KIT LINE WH DHW TH LPLUS Boiler line cascade connection kit with DHW 3 way valve and TAE TAS gas valve When the temperature of the TAE TAS valve body reaches 100 C fo...

Page 74: ...pe The switch is fitted on a DN65 flange and comes with bolts and gasket to be fitted on the end of the cascade gas collector 3905102 GAS PIPE DN65 DUO Gas pipe DN65 to be used for cascade using the D...

Page 75: ...loss header suitable up to 1 000kW The low loss headers comes standard with adjustable feet automatic air vent drain valve pocket for temperature sensor T10 M16x55 bolts spring washers and nuts 390503...

Page 76: ...76 Accessories Cascade Low loss headers Dimensional sketch for 3905033 LLH DN65 Dimensional sketch for 3905034 LLH DN100...

Page 77: ...77 Accessories Cascade Low loss headers Dimensional sketch for 3905176 LLH DN100 DUO...

Page 78: ...able up to 465kW 3905196 CASCADE PHE CONNECTION KIT DN65 3905197 CASCADE PHE CONNECTION DN100 Connection kit to connect the plate heat exchanger to the cascade kit Includes a deaerator 8L expansion ve...

Page 79: ...N100 flanges gaskets bolts wash ers and nuts 3905027 CASCADE BEND 90 DN65 TLPLUS Set of 2 pieces 90 bends in DN65 to change the direction of the pipe work 3905035 CASCADE BEND 90 DN100 TLPLUS Set of 2...

Page 80: ...e collector end piece with syphon 3905199 FLUE SIPHON SET DN200 TLPLUS 200mm Flue collector end piece with syphon 3905201 CASCADE FLUE KIT DN150 B2B TLPLUS Flue collector 150mm with 100mm boiler conne...

Page 81: ...81 ATAG Heating Technology UK Ltd Suite 32 80 Churchill Square Business Centre Kingshill West Malling Kent ME19 4YU www atagheating co uk Service...

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