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ASV RT60-ROW, Operation And Maintenance Manual

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ASV RT60-ROW Operation And Maintenance Manual Download Page 11

2 SAFETY

10

Hazard               Avoidance                 
Pictorial             Pictorial

Description

Hazard:

Entanglement

Avoidance:

Stop machine and

remove key before servicing.

Hazard:

Rollover / Ejection

Avoidance:

Carry loads low, keep

heaviest end of machine uphill at
all times while operating on
inclines.

Hazard:

Fall 

Avoidance:

Do not use the bucket

or attachment as a work platform.

Hazard:

Crush

Avoidance:

Stay clear of moving

machine.

Hazard:

Crush

Avoidance:

Keep clear of lift arms

and attachments.

RT-60/R160T/R190T ROW O&M
0404-659   2016-05

https://tractormanualz.com/

Summary of Contents for RT60-ROW

Page 1: ...623 Current English All Language Geographic Region Serial Number Range This manual is complements of TrackLoaderParts com The world s best source for ASV parts Track Loader Parts 6543 Chupp Road Atlanta Georgia 30058 USA 800 616 8156 https tractormanualz com ...

Page 2: ...ontrols 35 Operation 45 Transportation 55 Maintenance 61 California Proposition 65 83 1 Page The operator must read and understand all the instructions in this manual before operating the RT 60 R160T R190T RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 3: ...ealer immediately to obtain a replacement prior to resuming operation The operator is responsible for the safe operation of the machine The operator must read understand and obey the instructions in both this and the AEM safety manual for skid steer and compact track loaders prior to operating or performing maintenance or service on the machine Should you need clarification or further explanation ...

Page 4: ...by the user 1 5 Bulletin Compliance It is very important to comply with all safety related bulletins Bulletins are tied to the most current owner on record Therefore it is important that any new owner contact their local dealer to register the machine in their name This will ensure that they will be notified in the event of a safety related bulletin affecting their machine 1 6 Contacting the Manuf...

Page 5: ...ct Track Loader and Utility Vehicle Standard Limited New Product Warranty Warranty A copy of the Warranty certificate is available from your authorized RT 60 R160T R190T Distributor 4 RT 60 R160T R190T ROW O M 0404 659 2016 05 1 INTRODUCTION https tractormanualz com ...

Page 6: ...bility 17 2 9 Transport of Persons 17 2 10 Fire Prevention 18 2 11 Crush Burn Avoidance 19 2 12 Placing Into Operation 20 2 13 Starting the Machine 20 2 14 Jobsite Safety 21 2 15 Parking the Machine 22 2 16 Towing Retrieving 22 2 17 Transporting 23 2 18 Maintenance 24 2 19 Battery 26 2 20 Hydraulic Lines Hoses 27 Page RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

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Page 8: ...bey all safety messages that follow this symbol to avoid possible injury or death This symbol is used as an attention getting device throughout this manual as well as on decals and labels fixed to the machinery to assist in potential hazard recog nition and prevention NOTICE indicates a property damage message 2 SAFETY 7 RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 9: ... check for leaks Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result Hazard Corrosive Avoidance Read and understand the operator s manual Hazard Entanglement Avoidance Stop machine and remove key before servicing Hazard Burn Scald Avoidance Allow to cool before opening RT 60 R160T R190T ROW O M 0404 659 2016 0...

Page 10: ... No Smoking Read and understand all manuals Hazard Fall Avoidance Use the provided access system when entering or exiting the machine Hazard Fall Avoidance No Riders Hazard Burn Avoidance Do not touch hot surfaces Hazard Crush Avoidance Fasten seat belt RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 11: ...Avoidance Carry loads low keep heaviest end of machine uphill at all times while operating on inclines Hazard Fall Avoidance Do not use the bucket or attachment as a work platform Hazard Crush Avoidance Stay clear of moving machine Hazard Crush Avoidance Keep clear of lift arms and attachments RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 12: ...njury hazards Obey all safe ty messages that follow this sym bol to avoid possible injury or death Avoidance Read and understand the operator s manual Hazard Fire Avoidance Read and understand the operator s manual Hazard Explosion Burn Avoidance No smoking Keep all open flames and sparks away Stop engine before adding fuel 2030 417 RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz c...

Page 13: ...ad manual inside cab 4 Skin oil injection hazard outside of cab 5 Burn hazard engine compartment 6 Explosion burn hazard read operator s manual engine compartment 7 Tie down location 8 Crush hazard run over 9 Crush hazard lift arm brace 2 SAFETY 12 2030 416 2030 415 2030 417 0404 599 2030 425 2030 553 2030 427 2030 565 1 4 2 3 5 6 7 9 8 RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanua...

Page 14: ...1 Belt fan entanglement hazard engine compartment 12 Skin oil injection hazard outside of cab 13 Crush hazard lift arm brace 14 Crush Hazard Lift arms 15 Fall hazard rollover Hazard read operator s manual inside cab 16 Crush fall hazards inside cab 17 Crush run over hazard 18 Tie down location 19 Explosion burn hazard read operator s manual 2 SAFETY 13 2030 552 0404 600 2030 416 2030 426 Carry loa...

Page 15: ... safety Ensure the access system step and handholds are clean prior to entering or exiting the machine Do not use any method of operation inspection or maintenance that may impair safety This machine is only to be used when properly equipped for the task to be performed and when properly inspected and maintained to ensure safe operation The manufacturer s instructions regarding operation inspectio...

Page 16: ...pment necessary to ensure your safety and the safety of others around you as you work 2 6 Hazard Zone The hazard zone encompasses the area around the machine in which persons may be injured by movements of the machine during operation its attachments or by falling loads Do not position yourself or allow anyone else within this hazard zone during machine operation Keep a safe distance to ensure you...

Page 17: ... safe operation familiarize him herself with the local jobsite conditions and immediately remedy any fault that may compromise safety use the machine in accordance with the appropriate local jobsite organization system to ensure safe coordination with other machines vehicles and people on the jobsite Investigate any jobsite prior to operation to determine whether any special haz ards exist Take ne...

Page 18: ...e sudden changes in direction move slowly and always carry loads low to maximize machine stability Always keep the heaviest end of the machine facing uphill when travelling on an incline When operating on any surface other than firm and level ground use extra caution Decrease work speeds limit load size and make any other necessary adjustments to maximize your safety and that of others in the work...

Page 19: ...diately and replace any defective parts Oil leaks can easily lead to a fire NEVER use bare hands to check for hydraulic leaks Pressurized fluid oil can penetrate skin and cause gangrene If injection occurs seek medical attention immediately Do not use any starting aids containing ether to start diesel engines with pre heat systems Use of starting aids of this nature can cause an EXPLOSION Familiar...

Page 20: ...afe distance while the engine is running The fan may deflect these objects away or destroy them and would likely be damaged by the objects The entire cooling system is hot and under pressure when it is at or near operating temperature Avoid touching parts that carry coolant to avoid the possibility of burns Allow the machine to cool thoroughly prior to touching or removing the cooling system cap O...

Page 21: ...warn any persons standing nearby that the machine will be placed into operation Prior to placing the machine into operation adjust the driver s seat and ventilation system settings if equipped so you can work in comfort and safety 2 13 Starting the Machine Before starting check all indicator lamps and instruments to make certain they are working properly Start the engine in the manner described in...

Page 22: ...ance from overhead electrical lines When working in the vicinity of overhead electrical lines do not come close to the lines with the machine Injury or death may result If possible have the current turned off or line re routed prior to beginning work In the event electrical current jumps from a line to the machine follow these rules do not perform any movements with the machine do not leave the ca...

Page 23: ...procedure as described in the operating instructions The machine should be towed only in exceptional cases for example to bring the machine away from an endangered place for repair Check all trailing and drawing devices for their safety when pulling or towing Towing equipment such as ropes etc must be of the correct capacity and must use at least two of the d rings on the front or rear of the chas...

Page 24: ...re all operating levers and switches are in their neutral positions Remove the ignition key Secure the door windows and hood on the machine Secure the machine and any other items against slipping with chains ropes of the proper capacity Before departure investigate the route to be taken especially in regard to limits for width height and weight Pay close attention when driving under electrical lin...

Page 25: ...shields are properly installed and functioning correctly before beginning any service task If a guard or shield must be removed to perform the maintenance work use extra caution Always use the appropriate tools for the work to be performed Tools should be in good condition and you should understand how to use them properly before performing any task When replacing parts or fasteners use parts of e...

Page 26: ...e that fuels lubricants and coolants as well as replaced parts are disposed of in an environmentally proper manner Proceed carefully when working with hot lubricants coolants and fuels danger of burns and scalding Relieve Hydraulic System Pressure Prior to attempting any hydraulic maintenance or repair relieve hydraulic system pressure by performing the following 1 Remove any attachment then shut ...

Page 27: ... not designed for that purpose If working at significant height use a safety harness of the proper style and capacity to prevent falls Keep all grips steps platforms ladders etc free of dirt snow and ice 2 19 Battery corrosive Use caution wear face shield safety gloves and any other appropriate safety equipment when working near or with the battery The battery contains acid and should be handled w...

Page 28: ... reduce hose service life Hoses and hose lines must be replaced if any of the following criteria are encountered during inspections damage to the outer hose up to the insert for example worn spots cuts and tears embrittlement of the outer layer formation of cracks in the hose material deformation when under pressure without pressure or when bending which differ from the original shape of the hose ...

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Page 30: ...e 32 3 6 Transmission 33 3 7 Auxiliary Hydraulics 33 3 8 Ground Pressure 33 3 9 Operating Specifications 33 3 10 Service Refill Capacities 33 3 11 Fluid Specifications 34 3 12 Dimensions and Weights 34 3 TECHNICAL DATA 29 Page RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

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Page 32: ... Oil fill location 5 Diesel Fuel fill location 6 Hood engine cover 7 Engine 8 Drive Motor and Sprocket 9 Undercarriage 10 Quick Attach 11 Product PIN Plate beside operator seat inside enclosure 3 TECHNICAL DATA 1 2 3 8 6 5 4 7 10 9 31 11 RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 33: ...eeze blend Water antifreeze blend Operating Voltage 12 V 12 V Battery 32 F 0 C 12V 950 CCA 12V 950 CCA Alternator 12V 65A 12V 65A Starter 12V 12V Starting Aid Glow Plugs w pre heat Glow Plugs w pre heat Lighting System Cab mounted work lights Cab mounted work lights Type Suspended rubber track Suspended rubber track Max Speed Low High 8 mph 12 9 kph 6 11 mph 10 17 7 kph Power Transmission variable...

Page 34: ...v 2 35 in 38 5 cc rev Relief Pressure 5500 psi 37 920 kPa 5500 psi 37 920 kPa Make Barnes Haladex Barnes Haladex Type 180 2061 180 2061 Design Gear Gear Displacement 1 34 in 22 cc revolution 1 34 in 22 cc revolution Relief pressure 3000 psi 20 684 kPa 3000 psi 20 684 kPa Flow 2800 RPM 17 4 gpm 65 9 lpm 17 4 gpm 65 9 lpm At operating weight 3 5 psi 24 1 kPa 3 6 psi 24 7 kPa Tipping load 4574 lb 207...

Page 35: ...il SAE 75W 140 synthetic gear oil Lubricating Points MP Grease Multi purpose lithium grease 30 22 20 4 10 14 0 32 10 50 20 68 30 86 40 104 50 C 122 F 0W 5W 20 10W 30 15W 40 20W 50 20W 30W 40W Recommended Viscosity Grades Ambient temperature Length w o bucket 100 in 2540 mm 100 in 2540 mm Length w bucket 128 in 3251 mm 128 in 3251 mm Width 60 in 1524 mm 66 in 1676 mm Height to top of cab 77 in 1956...

Page 36: ...1 4 5 Two Speed 41 4 6 Bucket Positioning 41 4 7 Auxiliary Hydraulics 42 4 8 Electric Attachment Control 43 4 9 Emergency Exits 43 4 10 Attachment Compatibility 44 4 MACHINE DESCRIPTION CONTROLS 35 Page RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

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Page 38: ...If the battery voltage light 19 illuminates drive the machine to a suitable location and shut the engine off Diagnose the problem and make any necessary repairs before resum ing operation The glow plug operation light 17 will illuminate only when the key switch is turned to engine pre heat showing normal operation 4 MACHINE DESCRIPTION CONTROLS 1 2 3 4 7 8 14 15 9 12 13 5 6 18 20 19 16 17 7 8 21 S...

Page 39: ... heat Battery Engine Speed Fast Transmission Range High Engine Speed Slow Transmission Range Low Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature Air Conditioning RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 40: ...Symbol Description 4 MACHINE DESCRIPTION CONTROLS 39 Work Lights Fan Bucket Positioning RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

Page 41: ...tween joystick movement and resulting lift arm action Note To activate the float function move the joystick fully forward in a quick motion The joystick will then be held in detent by the magnet attached to the joystick base Pull back quickly to disengage the float function 4 3 2 Drive Control The drive joystick controls the direction and speed of the machine The illustration above shows the relat...

Page 42: ...ection 4 1 illuminates to confirm high range operation Note If the machine is turned off the lap bar is raised or the operator exits the seat the machine automatically returns to low range 4 6 Bucket Positioning optional The RT 60 R160T R190T machines can be equipped with feature commonly referred to as bucket positioning The bucket positioning system does not auto matically level your attachment ...

Page 43: ...ents of the attachment being utilized To engage the hydraulic flow intermittently activate the toggle type switch on the top of the right joystick fig 4 7 2 To engage the hydraulic flow continuously activate the 3 position switch on the dash panel labeled 2 in figure 4 7 3 Note Moving either switch from one position to the other has the effect of reversing flow through the auxiliary hydraulic circ...

Page 44: ...f with the emergency exits and associated features located throughout the cab enclosure prior to operation These features allow an operator to escape from the cab in an emergency Operator Escape Door Exit Firmly grasp the triangular tag attached to the win dow molding on the front door Pull on the tag forcefully to remove the window molding then push or kick the window out to escape fig 4 9 1 Oper...

Page 45: ... require electrical input in excess of the 20 amp max supplied by the machine section 4 8 Have matching auxiliary hydraulic quick couplers and components that are designed to operate within the range of pressures and flows supplied by the CTL auxiliary hydraulic system chapter 3 Not detrimentally impact machine stability during operation Be designed for use with a machine of this size weight and c...

Page 46: ...Filling the Bucket 49 5 6 Grading 50 5 7 Leveling 50 5 8 Loading 51 5 9 Fastening Attachments 51 5 10 Unfastening Attachments 52 5 11 Power Quick Attach 52 5 12 Operation on Inclines 53 5 13 Shut Down Procedure 53 5 14 Lift Arm Brace 54 5 OPERATION 45 Page RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

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Page 48: ...0 The seat belt and lap bar restraint are in good working order 11 All safety signs are in place and legible on the machine 12 All control devices are present in good operating condition and are not damaged in any way 13 Ensure all guards shields and access panels are in place and secure 14 The backup alarm is audible when the drive control is moved rearward 15 You have read and understood the inf...

Page 49: ...ight will illuminate 5 Turn the ignition key to the right to start the engine 6 With the exhaust adequately vented bring the engine and hydraulic oil up to operating temperature Low oil temperatures can cause the control system to respond sluggishly 7 Set the throttle to desired rpm for operation Note The parking brake is automatically engaged when the engine is turned off the operator is not in t...

Page 50: ...m A If space is limited turn gradually by moving back and forth until facing the desired direction see item B 5 5 Filling The Bucket Steps see illustration section 5 1 1 Lower the lift arms until they rest on the frame 2 Tilt the bucket slowly forward until the cutting edge engages the ground 3 Drive the machine forward until the bucket is full of material 4 Curl the bucket and raise the lift arms...

Page 51: ...ng forward raise the lift arms as you tilt the bucket slowly forward to evenly spread the material out over the ground 2 Once the load is released tilt the bucket forward to an angle 45 or less to the ground 3 Lower the lift arms until the cutting edge rests on the ground 4 Engage the float function and back the machine over the material varying bucket angle slightly as necessary to maintain grade...

Page 52: ...g 5 10 1 2 Drive the machine to the attachment and hook the top edge of the quick attach under the upper lip of the attachment 3 Curl the quick attach slowly upward by moving the lift arm control joystick to the left until the attachment is properly mated with the quick attach mechanism Curl enough to lift the attachment off of the ground 4 Once the attachment is properly mated move the two lockin...

Page 53: ... attach is clear of the attachment 5 Back the machine away from the attachment 5 11 Power Quick Attach Some machines may be equipped with a hydraulic power quick attach The procedure is the same for fastening and unfastening attachments as described in sections 5 9 and 5 10 with one exception The locking and unlocking of the mech anism is performed by pressing a switch instead of moving levers on ...

Page 54: ...Lower the lift arms until they rest on the frame stops 4 Reduce engine RPM to a low idle 5 Turn the ignition key counterclockwise to stop the engine remove key 6 Remove the seat belt and raise the lap bar 7 Open the door if equipped and exit the machine using 3 points of contact as described in the starting procedure in this section 5 OPERATION 53 Even with these capabilities extreme caution shoul...

Page 55: ...side of the cylinder ram and install the retaining pins to secure it there then stand clear 5 Slowly lower the lift arms until they come to rest on the brace To remove 1 Raise the lift arms until they are clear of the brace 2 Have an assistant withdraw the retaining pins and remove the brace from the cylinder then stand clear 3 Lower the lift arms to the lower stop 4 Position the lift arm brace ov...

Page 56: ...6 1 Transporting 57 6 2 Towing Retrieving 58 6 3 Loading Unloading Procedure 59 6 TRANSPORTATION 55 Page RT 60 R160T R190T ROW O M 0404 659 2016 05 https tractormanualz com ...

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Page 58: ...d terrain that will be covered 2 Secure the machine to the transport vehicle bed with heavy chains rated for use with a machine of this nature size and weight 3 Attach the chains to the machine at four points D rings one on each corner of the chassis and secure to suitable locations on the transport vehicle Items A see photo Tighten as needed to eliminate possible load shift during transport Note ...

Page 59: ...ach these chains to at least two of the tie down locations in the front or rear of the chassis If possible drag the machine onto a trailer then secure and transport 6 TRANSPORTATION 58 RT 60 R160T R190T ROW O M 0404 659 2016 05 Use only chains that are rated for pulling a machine of this size and weight Attach these chains to at least two of the D rings in the front or rear of the machine https tr...

Page 60: ...he machine Lower the lift arms and turn off the engine 8 Before securing the machine relieve all residual pressure by making sure the operating levers and the auxiliary hydraulic switch are in their neutral positions Remove the ignition key 9 Secure the door windows and hood on the machine 10 Secure the machine and any other items to the transport vehicle with chains or ropes of the proper capacit...

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Page 62: ...hange 70 7 12 General Undercarriage 71 7 13 Track Tension Check 71 7 14 Track Tension Adjustment 72 7 15 Drive Sprocket Rollers 73 7 16 Air Cleaner Inspection 74 7 17 Air Cleaner Service 75 7 18 Radiator Oil Cooler Cleaning 76 7 19 Engine Coolant Change 76 7 20 Chassis Cleaning 77 7 21 Electrical System 78 7 22 Storage 79 7 23 Lifting Procedure 81 7 24 Planetary Oil Change 82 7 MAINTENANCE 61 Page...

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Page 64: ...l and take any necessary precautions to ensure his her safety Wear appropriate per sonal protection equipment for all tasks 7 2 Care and cleaning Cleaning the machine Do not use aggressive detergents to clean the machine We recommend using commercially available cleaning agents for passenger cars Linings insulating materials etc should not be exposed directly to water or high pressure jets When cl...

Page 65: ... for leaks in hoses tubes valves pumps cylinders etc 18 27 47 12 Drain water separator 70 13 Lubricate all grease points 65 14 Inspect clean the radiator cooler and engine compartment 76 77 Daily Page 1 Inspect drive sprocket rollers replace as needed 73 Page 1 Replace engine oil filter 67 2 Replace hydraulic filter s 69 3 Replace Planetary Oil initial change only 82 Page 1 Replace fuel filter ele...

Page 66: ... of grease points found on the left side of the machine Identical points also exist on the opposite side of the machine Lubricate all points daily prior to operation 7 MAINTENANCE 65 RT 60 R160T R190T ROW O M 0404 659 2016 05 A B C D E F H G https tractormanualz com ...

Page 67: ...d for oil on the level indicator 6 Oil should be present on the dipstick up to but not over the upper full level indicator notch If the level is correct reinstall the dipstick and then close and latch the hood to complete the procedure fig 7 5 2 7 If the level is low add the proper grade and viscosity engine oil and re check as necessary until the proper level has been achieved Then re install the...

Page 68: ...Upon removal make sure the filter gasket item 2 fig 7 6 1 is still present on the filter If not remove it from the filter port on the engine prior to installing the new filter to prevent leaks 6 Apply fresh oil to the new filter gasket surface and install the new filter 7 Tighten the new oil filter to specifications on filter label or box 8 Reinstall the drain plug removed in step 3 and tighten 9 ...

Page 69: ...belly pan fig 7 7 1 4 Drain the used oil into a suitable catch container 5 Dispose of the oil according to local mandates 6 Reinstall the drain plug and tighten 7 Refill the hydraulic reservoir item 3 with Mobil DTE 10 Excel Series 46 Hydraulic Oil or equivalent fig 7 7 2 Note Observe the hydraulic oil level sight gauge item 4 located on the back of the hydraulic reservoir to ensure that the level...

Page 70: ...the housing and replace it with a new element Dispose of the used filter according to local mandates 6 Reinstall the cover and rubber plug as found upon disassembly Note Should a hydraulic hose or fitting need to be removed for maintenance or service always inspect for damage prior to re installation If none is found it may be reused if damaged replace the part 7 9 Accessory Belt The engine uses a...

Page 71: ...mplete the procedure 7 11 Fuel Filter Change The fuel filter should be changed every 500 service hours or as needed A plugged fuel filter can cause loss of engine power rough running or no start To change the filter 1 Shut the machine down according to the procedure in section 5 13 then open the hood at the rear of the machine to access the fuel filter 2 Clean the outside of the filter 1 thoroughl...

Page 72: ...d turf or other finished surfaces may require less frequent cleaning but daily inspection is still advised 7 13 Track Tension Check Proper track tension is important for optimum performance and maximum track life Operating with tracks that are too loose can cause them to misfeed possibly causing damage During the first 50 hours of operation the tracks will break in and may require adjustment To ch...

Page 73: ...jam nut is loose turn the tensioner until the track tension is within specification figure 7 14 2 4 Turn the tensioner the opposite direction to loosen the track 5 Once proper tension is achieved retighten the jam nut on the tensioner Note If the track tensioner is stiff it may be helpful to apply a penetrating lubri cant onto the threads prior to adjusting tension 7 MAINTENANCE 72 7 13 1 7 13 2 7...

Page 74: ...pins 2 limiting wear to the inside of the rollers As they wear the rollers become thinner but will continue to function and perform as long as they are rotating Visually inspect rollers every 50 hours and replace any that show signs of crack ing or wear through Drive sprocket removal and roller pin replacement should be performed by your local RT 60 R160T R190T dealer 7 MAINTENANCE 73 Steel Pin Ne...

Page 75: ...element at this time 4 Without removing the elements visually inspect the primary filter element for presence and condition If the element is heavily soiled and engine performance is negatively affected service is required see section 7 17 5 If the elements appear clean or even lightly soiled and engine performance is not negatively affected reverse steps 2 3 of this procedure to reinstall the hou...

Page 76: ...not to disturb dirt that may be caked around the filter seal Again vacuum the canister 5 Remove the secondary element 2 at this time taking care not to disturb dirt that may be caked around the filter seal Again vacuum the canister 6 Wipe the seal areas with a clean damp cloth to remove any remaining dirt 7 Reverse steps 1 2 4 and 5 to install new filter elements prior to resuming operation 7 MAIN...

Page 77: ...oolant Change Procedure 1 Shut the machine down according to the procedure in section 5 13 then remove the lower rear screen and raise the hood 2 Open the radiator drain valve 1 and allow the coolant to drain into a catch container 3 Close the drain valve then add coolant with SCA additive into the radiator through the fill cap until full 4 Warm the engine to operating temperature then turn the en...

Page 78: ...pening 4 Re install the belly pans and close the hood to complete the cleaning procedure 7 MAINTENANCE 77 7 20 1 If any safety signs are found to be damaged or missing after cleaning contact your dealer for a replacement immediately They can be reap plied according to the location illustration in section 2 3 of this manual Coolant and machine components can be HOT Allow the machine to cool thoroug...

Page 79: ... 20 30 20 50 80 3 5 5 20 5 10 30 25 10 10 15 5 10 10 20 A RELAY 12077866 35A RELAY 12177234 35A RELAY 12177234 10 5 PWR RELAY A PWR RELAY B GLOW PLUG STARTER PWR OUTLET MAIN MAIN 20 A RELAY 12077866 20 A RELAY 12077866 20 A RELAY 12077866 L AUX HYD R AUX HYD SAFETY STARTER LIGHTS MAIN PWR B IGNITION SAFETY RLY INJ PUMP TWO SPD BKUP ALM ALT HRN LT SW HEATER AUX LOAD BEACON ALT DIODE AUX HYD WIPER M...

Page 80: ...ction from the elements Drain and refill the cooling system with 50 50 pre mixed antifreeze water Replace engine oil and filter ch 7 Replace hydraulic oil and filters ch 7 Jack the machine and rest the chassis on suitable mechanical supports to remove weight from the torsion axles and suspend the tracks off of the ground Apply protective lubricant grease to all exposed cylinder rods Replace air cl...

Page 81: ...ry Remove exhaust outlet cover Perform pre operation safety checklist in chapter 5 of this manual Perform starting procedure chapter 5 Let engine run while observing engine monitoring systems gauges lights Look for anything out of the ordinary Should the optional engine temp gauge read excessive temperatures or warning light illuminate or should the oil pressure or hydraulic oil temp lights illumi...

Page 82: ...neath the torsion axles or structural tubing along the bottom of the chassis only and spaced in such a manner that the machine will be stable when its weight rests solely on the supports 7 Once the supports are in place slowly lower the machine onto them then remove the jack Repeat steps 4 7 at the rear of the machine should both ends of the machine need to be off of the ground for service Lift th...

Page 83: ... Remove the plug and drain the oil into a suitable catch container Dispose according to mandates fig 7 24 1 3 Start the machine make sure all personnel are clear of the machine then roll the drive motor over so that the drain fill hole is on the very top of the drive motor Stop the engine and remove the key to avoid accidental start 4 Fill the planetary with 95qt 9l of 75 140 synthetic gear oil re...

Page 84: ...information CALIFORNIA Proposition 65 Warning This equipment contains and or emits chemicals known to the State of California to cause cancer birth defects or other reproductive harm Lead and lead compounds diesel engine exhaust and used engine oil are chemicals known to the State of California to cause cancer Lead and carbon monoxide are chemicals known to the State of California to cause birth d...

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