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Asus RMA Pretest, User Manual

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Asus RMA Pretest User Manual Download Page 11

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Plug in VGA_port    on Motherboard VGA 
Connector or VGA Card

 

Plug in Floppy,Hardisk and CD_ROM    on 
Motherboard Connector   
 

NOTE: 
       Primary IDE connect Hardisk 
       Secondary IDE connect CD_ROM 

Plug in SWBO_ASUS on Motherboard Panel 
Connector  
 

NOTE: 
            Orient  the  red  markings  on  the 

PANEL ribbon cable to PIN 1 

Summary of Contents for RMA Pretest

Page 1: ...1 A AS SU US S C Cu us st to om me er r S Se er rv vi ic ce e C Ce en nt te er r RMAPretest user Manual Motherboard Rev 1 01 ...

Page 2: ... chart 5 3 Pretest operate description 6 12 4 Visual inspect fail description 13 14 5 ASUS Test program installation guide 15 18 6 Visual inspection 19 25 7 Customer induce description 26 30 8 Test tools introduction 31 40 9 Motherboard function test 41 10 Caution 42 Contents ...

Page 3: ...and 10 working days of TAT for customers who have done the Pretest 4 ASUS will provide one year non periodical software update Customer Responsibility Any documents software fixtures or know how which relates to the ASUS Pretest Fixtures Pack are belong to ASUS confidential information Customers must follow the items to purchase this package and than get the advantage from it 1 Sign the NDA Non Di...

Page 4: ...L 1 6mm 5670 2331 1 60R R00IR1000 IR LOOP BACK 1 5 1 60R R00IR1001 IR LOOP BACK 2 5 1 60R R00LA1000 LAN Fixture 1 70R R00FT1010 MR MODEM CARD WS 5614DML SOFTWARE MODEM CARD FCC 1 20 201100075 ATX TO AT Cable 1 22 060001280 AUDIO CABLE HOUSING 3 BLACK 1 22 060001290 AUDIO CABLE HOUSING 1B HOUSING 2W 1 70 C1OG10 01 COM PORT 1 REV1 00 1 70 C1OG14 02 SWBO OEM REV2 00 1 70 C1OG15 02 SWBO ASUS REV2 00 1...

Page 5: ...in Com_port Printer_port USB LAN game IR port Loopback and connect floppy hardisk CD_ROM Swbo board CMOS load Setup Defaults Update BIOS Execute Asus M B Pretest program Test M B Function Windows OS USB TEST 1 Turn OFF Power supply 2 Remove CPU test card Plug in cpu Ram port80M 1 Turn on the power supply 2 Check post code C1 is display Asus mainboard test ok Please fill pretest report 1 Customer c...

Page 6: ...tion 2 Customer induce or not Please refer Customer Induce Description 3 If any M B components failed to work after inspection please paste the arrow stacker and write on Diagnostic Card If Visual inspection is OK Please plug in the power connector on Motherboard Plug in CPU test Card on CPU_Slot Socket and Turn on power supply ...

Page 7: ...7 4 5 6 Check CPU voltage on CPU test card Turn OFF Power supply and Remove CPU Test Card Plug in CPU on Motherboard CPU Slot and CPU FAN connector ...

Page 8: ...8 7 8 9 Plug in memory on Motherboard DIMM Slot Plug in Port80M on Motherboard PCI Slot 1 Turn on the power supply 2 Check post code C1 is display ...

Page 9: ...9 10 11 12 1 Turn OFF the power supply 2 Plug in PS2 Keyboard Plug in PS2 Mouse Plug in COM_ports ...

Page 10: ...10 13 14 15 Plug in Printer_port Plug in Audio_port Plug in Audio_port Loopback tail on Motherboard audio connectors ...

Page 11: ...nector or VGA Card Plug in Floppy Hardisk and CD_ROM on Motherboard Connector NOTE Primary IDE connect Hardisk Secondary IDE connect CD_ROM Plug in SWBO_ASUS on Motherboard Panel Connector NOTE Orient the red markings on the PANEL ribbon cable to PIN 1 ...

Page 12: ...12 19 Push SWBO_ASUS the PWR SW switch button once will switch on the system and test motherboard function ...

Page 13: ...se refer Visual inspection description 5 Customer induce or not Please refer Customer Induce Description 6 If any M B components failed to work after inspection please paste the arrow stacker and write on Diagnostic Card Paste arrow sticker on damage component Fill in the Diagnostic card 1 2 3 ...

Page 14: ...14 Send M B to Asus RMA Paste Diagnostic Card on PCI Solt 4 5 ...

Page 15: ...oad the Ghost image to the Hard Drive a Get into BIOS Setup and set Boot Sequence to A C boot from floppy A b Restart and boot from FDD with Disk1 Boot Disk c Choose start computer with CD_ROM support d Change floppy to Disk2 with Ghost v6 0 e Typing ghost to execute Ghost program f Choose the options Local Disk From Image g Choose local drive CD_ROM drive to find out the image file ...

Page 16: ...16 h Press Open to load the image file i Select local destination drive and choose OK j Choose YES to proceed with disk load transfer CD data to hard drive k Choose Reset Computer to reboot ...

Page 17: ...Pretest Program a Plug in the proper CPU voltage tools and check M B power supply if it s OK b If the M B voltage is OK plug in all the M B test fixtures and equipments such as CPU Memory etc c Power ON your test system and choose the HIMEM_CDROM option d Choose the motherboard hot key to execute the proper program for the motherboard series you want to test For example P2B Please key in PB to exe...

Page 18: ...18 e Choose the proper model name to execute the pretest program For example Key in 1 for P2B ...

Page 19: ...19 Visual Inspection ...

Page 20: ...20 INSPECT BGA CHIPSET INSPECT BGA CHIPSET Check if the BGA chipset has been pulled out by end user Check if the M B BGA chipset is lifted ...

Page 21: ...21 INSPECT M B PCB Check if the M B PCB is broken INSPECT M B BACK PCB Check if the PCB trace is broken ...

Page 22: ...22 INSPECT CPU SOCKET Check if the PCB trace around the CPU socket is broken INSPECT M B SLOT Check is any PIN on the SLOT is damaged ...

Page 23: ...23 INSPECT SMD CHIPSET AND Capacitance Register Check if any SMD chips capacitance or register is damaged INSPECT M B PCB Check if the M B PCB is broken ...

Page 24: ...24 INSPECT M B SCREW HOLE Check if any trace around the screw hole is broken INSPECT M B CONNECTOR Check if any trace around the battery is broken ...

Page 25: ...25 INSPECT M B COMPONENT Check if there is any component burnout INSPECT M B PCB Oxidize Check if the PCB is oxidized ...

Page 26: ...26 If the motherboard belongs to Customer Induce it will be returned to the customer without repairing Customer Induce Description ...

Page 27: ...27 PCB Trace Scratched 1 PCB Trace Scratched 2 Consecutively three or more traces scratched ...

Page 28: ...28 PCB Oxidation 1 PCB Oxidation 2 If the PCB is oxidized by end user Ex Drinks coffee ...

Page 29: ...29 PCB Breakage If the M B PCB is broken by end user PCB Burning 1 If the M B or VGA PCB is broken by end user ...

Page 30: ...30 PCB Burning 2 If there is any component burnout by end user Customer Induced Flaws caused by Customers Self Repairing or removing parts from PCB ...

Page 31: ...31 Test Tools Introduction ...

Page 32: ...C O N N E C T O R Name SWBO ASUS Part Number 70 C1OG15 02 Function Check message LED Reset SMI Keylock PWRON PCI PORT 80M CARD Name PCI PORT 80M Part Number 80 C1PO40 01 02 Function POST Code Display Plug in Plug in ...

Page 33: ...PU Plug in Name KLAMATH SIGNAL CARD Part Number 08 900006600 Function check CPU Voltage CPU Signal K7_S2K PIN TO NAME TEST SLOT A CPU Name K7_S2K PIN TO NAME TEST Part Number 08 900009900 Function check CPU Voltage CPU Signal Plug in ...

Page 34: ...34 COM Port Loopback Name COM PORT 1oopback Part Number 70 C1OG10 01 Function Com Port test Printer_Port Loopback CONNECTOR Name ENG_PRT Part Number 80 C1G002 0202 Function Printer port test ...

Page 35: ...35 ENG_GPORT A Name ENG_GPORT A Part Number 70 C1G024 01 Function Game Port test AUDIO LOOP BACK 3 Black CONNECTOR Name AUDIO LOOP BACK Part Number 22 060001280 Function AUDIO Loop back test CONNECTOR ...

Page 36: ...LOOP BACK 2W 1B CONNECTOR Name AUDIO LOOP BACK Part Number 22 060001290 Function AUDIO Loop back test MR MODEM CARD CONNECTOR Name MR MODEM CARD WS 5614DML Part Number 70R R00FT1010 Function Check AMR Interface ...

Page 37: ... IR LOOP WS 5614DML BACK 1 5 Part Number 20 521048260 Name IR LOOP BACK 2 5 Part Number 20 521048270 Function IR Loop back test Yellow line Pin 1 LAN LOOP BACK Name LAN LOOP BACK Part Number 20 521048280 Function LAN Loop back test ...

Page 38: ...Test Tools Vcore 2 0 3 5 Name PGA 296P SOCK Part Number 22 060000310 Function CPU Voltage test Plug in SOCKET 370 CPU Voltage Test Tools Name PGA 370P SOCK Part Number 22 060000320 Function CPU Voltage test Vcore 2 0v Plug in ...

Page 39: ...ltage Test Tools Plug in Name PGA 423 SOCK Part Number 22 060001031 Function CPU Voltage test SOCKET A CPU Voltage Test Tools Vcore 1 5v Plug in Name PGA 462 SOCK Part Number 22 060001020 Function CPU Voltage test ...

Page 40: ...40 CD ROM Test Tools Name M017 CD_ROM TX97 Part Number 15 093004001 ...

Page 41: ...41 M B FUNCTION TEST HDD CD_ROM FDD POWER SUPPLY CPU MR MODEM AGP VGA PCI SLOT PS2 MOUSE USB GAME PORT AUDIO PORT PRINTER PORT COM PORT ...

Page 42: ...n printed on the motherboard or on the user manual b Jumper Free Mode Make sure the JEN jumper is on the position of Jumper Free Mode and set all the DIP Switches to OFF 2 Other Motherboard Function Setting Check the onboard Lan Audio SCSI etc jumpers and make sure they are ENABLE PS If the jumper doesn t be set properly it ll cause test failure 1 2 ...

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