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01.03.2020 v3 

5. DRIVER VOLTAGE AND CURRENT SELECTION 

 

 

Selecting Supply Voltage: 

Higher  supply  voltage  can  increase  motor  torque  at  higher  speeds.    However,  higher  voltage 
may  cause  more  motor  vibration  at  lower  speeds.    It  may  also  cause  over-voltage  protection 
and even damage the drive.  Therefore, it is suggested to choose only sufficiently high supply 
voltage for intended applications. 
 

Setting Output Current 

For  a  given  motor,  higher  drive  current  will  improve  motor  output  torque,  but  at  the  same  time 
cause more heating in the motor and driver.  Therefore, output current is generally set to be such 
that the motor will not overheat during lengthy operation. 
 
Since  parallel  and  serial  connections  of motor  coils  will  significantly  change  resulting  inductance 
and  resistance,  it  is  important  to  set  driver  output  current  depending  on  motor  phase  current, 
motor leads and connection method. 

 

6. 

MICROSTEP RESOLUTION

 

 
Current Setting (Peak) 

SW1, 2, 3 are used to set the operating current during motion (dynamic current) 

 

Current  

SW1 

SW2 

SW3 

1.0A 

On 

On 

On 

1.2A 

Off 

On 

On 

1.5A 

On 

Off 

On 

2.0A 

Off 

Off 

On 

2.5A 

On 

On 

Off 

3.0A 

Off 

On 

Off 

3.5A 

On 

Off 

Off 

4.0A 

Off 

Off 

Off 

 

Microsteping Resolution Selection 

Microstep Resolution is set by DIP SW5, 6, 7 and 8 as shown in the following table: 

 

Step/Rev  1.8

 Motor 

SW5 

SW6 

SW7 

SW8 

200 

On 

On 

On 

On 

400 

Off 

On 

On 

On 

800 

On 

Off 

On 

On 

1600 

Off 

Off 

On 

On 

3200 

On 

On 

Off 

On 

6400 

Off 

On 

Off 

On 

12800 

On 

Off 

Off 

On 

25600 

Off 

Off 

Off 

On 

1000 

On 

On 

On 

Off 

2000 

Off 

On 

On 

Off 

4000 

On 

Off 

On 

Off 

5000 

Off 

Off 

On 

Off 

8000 

On 

On 

Off 

Off 

10000 

Off 

On 

Off 

Off 

20000 

On 

Off 

Off 

Off 

40000 

Off 

Off 

Off 

Off 

Please  Note

DC  Power  must  be  removed  before  changing  settings  and  re-applied  after 

alteration

 

Page 4 

Summary of Contents for P542

Page 1: ...hone 44 0 1634 815175 Fax 44 0 1634 826552 Email sales astrosyn com Web www astrosyn com Registered office Montague Place Quayside Chatham Maritime Kent ME4 4QU Registered in England No 1188550 Thank you for purchasing the Astrosyn P542 drive Please read this manual thoroughly before installing and operating the driver and always keep the manual where it is readily accessible ...

Page 2: ...2 Control Signal Connector P1 Pins 2 Power Connector P2 Pins 2 Power Connector P3 Pins 2 Power Supply Selection 3 Maximum Voltage Input 3 Regulated or Unregulated Power Supply 3 Multiple Drivers 3 Driver Voltage and Current Selection 4 Selecting Supply Voltage 4 Setting Proper Output Current 4 Microstep Resolution and Driver Current Output 4 Microstep Resolution Selection 4 Current Setting 4 Drive...

Page 3: ... idle current reduction Mixed decay current control for reduced motor heating 16 Channel microstepping in decimal and binary Suitable for 4 6 or 8 lead motors Step Direction and Enable inputs Short circuit open circuit under over voltage and over temperature protection Applications of this Driver Suitable for a wide range of stepping motors of Size NEMA 17 23 and 34 usable for various kinds of mac...

Page 4: ...he following is a brief description of the two connectors of the Driver Control Signal Connector P1 Pins Pin No Signal Functions 1 Pulse Connect to 5v dc 2 Pulse Triggers motor to move 3 Direction Connect to 5v dc 4 Direction Triggers change in direction of rotation Please note motion direction is also related to motor drive wiring Changing the connection of two wires for a coil to the drive will ...

Page 5: ...o avoid problems like current clamp For example using a 4A supply for a 3A motor drive operation You can use a power supply of lower current rating than that of the motor Typically 50 70 of motor current The reason is that the drive draws current from the power supply capacitor only during the ON duration of the PWM cycle but not during OFF duration Therefore the average current withdrawn from the...

Page 6: ...ce and resistance it is important to set driver output current depending on motor phase current motor leads and connection method 6 MICROSTEP RESOLUTION Current Setting Peak SW1 2 3 are used to set the operating current during motion dynamic current Current SW1 SW2 SW3 1 0A On On On 1 2A Off On On 1 5A On Off On 2 0A Off Off On 2 5A On On Off 3 0A Off On Off 3 5A On Off Off 4 0A Off Off Off Micros...

Page 7: ...e most inductance the performance will start to degrade at higher speeds Use the per phase or unipolar current rating divided by 1 4 to determine the peak output current Parallel Connection An 8 lead motor in parallel configuration offers a more stable but lower torque at lower speeds Because of the lower inductance there will be higher torque at higher speeds Multiply the per phase or unipolar cu...

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