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Contents

1.Preface

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1

2. Specifications

2

2.1 Performance Data of Swimming Pool Heat Pump Unit

4

2.2 Dimensions for Swimming Pool Heat Pump Unit

5

3. Installation and Connection

6

3.1 Installation of System

6

3.2 Swimming Pool Heat Pumps Location

6

3.3 How Close to Your Pool?

6

3.4 Swimming Pool Heat Pumps Plumbing

7

3.5 Swimming Pool Heat Pumps Electrical Wiring

9

3.6 Initial Start-up of the Unit

9

4. Usage and Operation

13

4.1 Function of the controller

13

4.2 Usage of the controller

15

4.3

Parameter setting

19

5. Maintenance and Inspection

20

5.1

Malfunction table

20

6. Appendix

21

6.1 Connection of PCB illustration

22

6.2 Caution & Warning

23

6.3 Cable specification

24

Summary of Contents for 78542

Page 1: ...sales astralpool com au www astralpool com au INSTALLATION AND OPERATING INSTRUCTIONS I INSTALLATION AND OPERATINGINSTRUCTIONS Astral Pool Inverter Heat Pump ...

Page 2: ...Location 6 3 3 How Close to Your Pool 6 3 4 Swimming Pool Heat Pumps Plumbing 7 3 5 Swimming Pool Heat Pumps Electrical Wiring 9 3 6 Initial Start up of the Unit 9 4 Usage and Operation 13 4 1 Function of the controller 13 4 2 Usage of the controller 15 4 3 Parameter setting 19 5 Maintenance and Inspection 20 5 1 Malfunction table 20 6 Appendix 21 6 1 Connection of PCB illustration 22 6 2 Caution ...

Page 3: ...er Proper installation and service of your new heating system and correct chemical maintenance of the water will ensure many years of service It is equipped with features that take advantage of new technology developed exclusively by Astral Pool This unit can safely be connected to PVC pipe In addition the unit is equipped with an accurate electronic thermostat to ensure ease of use and accurate t...

Page 4: ...n 3 phase units Incorrect rotation will damage the compressor and void any warranties Performance data of Swimming Pool Heat Pump Unit CHEMICAL BALANCE It is imperative that correct chemical balance be maintained in your pool and spa water otherwise corrosion of your heater may occur Corrosion due to chemically imbalanced water or excessive sanitiser is detectable and will void warranty Your local...

Page 5: ...z kW 6 1 8 Btu h 20740 27200 Range kW 1 42 6 1 1 88 8 Btu h 4828 20740 6392 27200 Nominal Heating Power Input 85Hz kW 1 5 1 95 Range kW 0 25 1 5 0 33 1 95 Nominal Running Current Input 85Hz A 6 6 8 7 Range A 1 2 6 6 1 7 8 7 Power Supply 220 240 50Hz Compressor Quantity 1 1 Compressor rotary rotary Fan Quantity 1 1 Fan Power Input W 100 100 Fan Rotate Speed RPM 400 800 400 800 Fan Direction horizon...

Page 6: ...ty 85Hz kW 10 7 14 4 Btu h 36380 48960 Range kW 2 5 10 7 3 38 14 4 Btu h 8500 36380 11492 48960 Nominal Heating Power Input 85Hz kW 2 64 3 62 Range kW 0 45 2 64 0 62 3 62 Nominal Running Current Input 85Hz A 11 6 15 8 Range A 2 3 11 6 3 0 15 8 Power Supply 220 240 50Hz Compressor Quantity 1 1 Compressor rotary rotary Fan Quantity 1 1 Fan Power Input W 120 120 Fan Rotate Speed RPM 500 750 500 900 F...

Page 7: ... kW 17 8 Btu h 60520 Range kW 4 2 17 8 Btu h 14280 60520 Nominal Heating Power Input 85Hz kW 4 4 Range kW 0 75 4 4 Nominal Running Current Input 85Hz A 19 2 Range A 3 6 19 2 Power Supply 220 240 50Hz Compressor Quantity 1 Compressor rotary Fan Quantity 2 Fan Power Input W 200 Fan Rotate Speed RPM 400 800 Fan Direction horizontal Noise dB A 46 57 Water Connection mm 50 Water Flow Volume m 3 h 8 6 W...

Page 8: ...z kW 20 8 Btu h 70720 Range kW 4 9 20 8 Btu h 16660 70720 Nominal Heating Power Input 85Hz kW 5 1 Range kW 0 87 5 1 Nominal Running Current Input 85Hz A 9 01 Range A 1 81 9 01 Power Supply 380V 3N 50Hz Compressor Quantity 1 Compressor rotary Fan Quantity 2 Fan Power Input W 200 Fan Rotate Speed RPM 400 850 Fan Direction horizontal Noise dB A 48 58 Water Connection mm 50 Water Flow Volume m3 h 10 0...

Page 9: ...s for Swimming Pool Heat Pump Unit 7 Water outlet 50 Water i 5 Water outlet 50 Water i 50 78542 78543 nlet unit mm 630 78544 78545 nlet 0 1117 815 unit mm 435 470 78544 78545 400 470 Model A 10 0 A 10 0 35 0 447 86 8 410 76 7 39 6 43 0 ...

Page 10: ...2 SPECIFICATION 2 2 The dimensions for Swimming Pool Heat Pump Unit 7 Water outlet 50 Water i 5 78546 78547 unit mm nlet 0 98 47 0 ...

Page 11: ...ot light problem in a windy area DO NOT place the unit in an enclosed area with a limited air volume where the units discharge air will be re circulated DO NOT place the unit to shrubs which can block air inlet These locations deny the unit of a continuous source of fresh air which reduces it efficiency and may prevent adequate heat delivery 3 3 How CloseTo Your Pool Normally the pool heat pump is...

Page 12: ...ideration to adding a quick coupler fitting at the unit inlet and outlet to allow easy draining of unit for winterizing and to provide easier access should servicing be required To pool UPLER MENDED Provided From pump Condensation Since the Heat pump cools down the air about 4 water may condense on the fins of the horseshoe shaped evaporator If the relative humidity is very high this could be as m...

Page 13: ...The inlet and outlet are clearly marked Water connections supplied are for 50mm PVC glue in plumbing All automatic sanitising devices must be installed after the heater and in such a way that the sanitiser cannot enter the heater without first mixing with the water in the pool or spa Sanitisers that are connected prior to the heater will void heater warranty The Astral Pool Heat Pump Pool Heater i...

Page 14: ...th a 3 minute built in solid state restart delay included to protect control circuit components and to eliminate restart cycling and contactor chatter This time delay will automatically restart the unit approximately 3 minutes after each control circuit interruption Even a brief power interruption will activate the solid state 3 minute restart delay and prevent the unit from starting until the 5 m...

Page 15: ...reflect from walls roofs sheds etc This can have the effect of making the noise seem louder that what it is Put the corresponding value in Box3 One reflective surface Value for BOX 3 3 2 reflective surface Value for BOX3 6 13 Reflaction V a l u e f o r B o x 1 1 2 3 4 The fence barrier does not prevent the Heat Pump from being seen from noise sensitive locations onneighbouring properties 0 The fen...

Page 16: ...ce factor is 58 which should be written in Box 3 The final step is to mark 64 on Column 2 below and draw a straight line through the middle X to reach Column 1 Column 1 is the minimum distance the Heat Pump should be installed from a noise sensitive area in your neighbour s residence With one reflective surface and a timber paling fence with small gaps the Heat Pump needs to be installed at least ...

Page 17: ... CLOCK Press to set the clock the timer on or timer off Fault display Click to view fault history Silent setting Click to turn on off silent function and to set timingLow speed function MODE Click to enter the mode switch interface Temp curve Click to view the temp and power curve Water Inlet Temp Click to enter mode setting and the target temp Setting interface LOCK Click to lock the screen Input...

Page 18: ...ure Setting 2 2 1 Mode switch In the main interface click mode button or inlet water temperature setting button interface displays as follows 28 0 Click the refrigeration mode button automatic mode or heating mode button then you can select the corresponding mode Note when the unit is designed for single automatic mode or single thermal mode the mode can not be switched 2 2 2Target temp setting Cl...

Page 19: ...Operation and use 16 ...

Page 20: ...ing Click on the time Settings button interface displays as follows Click the value to set time directly the click confirm button to save the Settings For example setup time the 30 11 2016 16 00 00 input 30 11 16 16 00 00 the time change then click confirm button Note if the input format is not correct the wrong time will be saved by clicking confirm button ...

Page 21: ...gray Click this button to start or end timing start setting function Timing on setting Click to set start time of the timing Timing end button Open red End gray Click this button to start or end tim ing end s etting function Timing off setting Click to set end time of the timing For example above without action 0 o clock and 1o clock will be the on and off time of timing settings ...

Page 22: ...ming setting Click the silent setting button and the interface displays as follows 2 4 1 The silent button Click the silent button the unit will enter the silent mode and interface displays as follows Click the silent button again to exit the silent mode ...

Page 23: ...Timing silent start t ime Click this button to set the timing silent start time Timing silent end time Click this button to set the timing silent end time Start time and end time setting value must be among the range of 0 00 23 00 and setting value can be precise to hour digit For example above click ON to use timing silent the unit will start the silent at 0 00 points and end at 4 00 click OFF to...

Page 24: ...plays static When fault occurs the fault icon will flash between the the failure interface will record time code name of the fault After troubleshooting if you do not check the failure record the main interface willdisplay static if you check the failurerecord themain interface willdisplays static Failure record is in reverse order according to the happening time Press the Clean key you can delete...

Page 25: ... 6 1 Temperature recording curve is as follows 2 6 2 The average power curve Temperature curve automatically updates every one hour and the curve record can be stored for 60 days Start from the latest curve saved time if power is off and curve datacollecting time is less than one hour the data in this period will not be saved 8 ...

Page 26: ...nimum of 1000mm service access from the front of the HeatPump Ensure an electrical isolation switch is located nearby the HeatPump On Three Phase models ensure the phase rotation of the compressor is checked before commissioning of the unit Ensure the water pressure switch operation is checked at least 6 times prior to handing over the Heat Pump Refer to Installation and Operating Instructions for...

Page 27: ...ater system Check the pipe water flow and water pump Anti freezing Prot E07 Water flow is not enough Checkth ep ipew aterfl owa ndw hether waters ystemi sja mmedo rn ot Primary Anti freezing Prot E19 The ambient temp Is low Secondary Anti freezing Prot E29 The ambient temp Is low Inlet and outlet temp too big E06 Water flow is not enough and low differential pressure Check the pipe water flow and ...

Page 28: ...agemeasurement Inv Sampling Volt F11 The input voltage sampling fault Checkand adjustthe current measurement Comm Err DSP PFC F12 DSP and PFC connect fault Checkthe communicationconnection Input Over Cur F26 The equipment load is too large PFC fault F27 The PFC circuit protection Check the PFC switch tube short circuit or not IPM Over heating F15 The IPM module is overheat Checkand adjustthe curre...

Page 29: ...ire control interface diagram and definition 4 2 Controller interface diagram and definition 12 V 5V 0 10V OUT PWM OUT PW M IN 0 5V IN AI12 50K AI D I11 AI D I10 AI D I09 AI D I08 AI D I07 AI D I06 AI D I05 AI D I04 AI D I03 AI DI02 AI DI01 GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D GN D Sign Meaning V 12V power R No use T No use A 485A B 485B G GND power ...

Page 30: ...27 Main board of the input and output interface instructions below Number Sign Meaning Frequency conversion board communications Color line controller communication ...

Page 31: ...ain good heat exchange as conserve energy The operation pressure of the refrigerant system should only be serviced by a certified technician Check the power supply and cable connection often Should the unit begin to operate abnormally switch it off and contact the qualified technician Discharge all water in the water pump and water system so that freezing of the water in the pump or water system d...

Page 32: ...its useful life must be handled separately from domestic waste must be taken to a recycling centre for electric and electronic devices or handed back to the dealer when purchasing an equivalent appliance 6 Directive 2002 95 EC RoHs This product is compliant with directive 2002 95 EC RoHs concerning restrictions for the use of harmful substances in electric and electronic devices 7 The unit CANNOT ...

Page 33: ...50A 30mA less than 0 1 sec 186 224A 2 95mm2 95mm2 280A 30mA less than 0 1 sec 2 Three phase unit Nameplate maximum current Phase line Earth line MCB Creepage protector Signal line No more than 10A 3 1 5mm2 1 5mm2 20A 30mA less than 0 1 sec n 0 5mm2 10 16A 3 2 5mm2 2 5mm2 32A 30mA less than 0 1 sec 16 25A 3 4mm2 4mm2 40A 30mA less than 0 1 sec 25 32A 3 6mm2 6mm2 40A 30mA less than 0 1 sec 32 40A 3 ...

Page 34: ...onths If a defect appears in the product before the end of the warranty period and AstralPool finds the product to be defective in materials or workmanship AstralPool will in its sole discretion either a Replace or repair the product or the defective part of the product free of charge or b Cause the product or the defective part of the product to be replaced or repaired by an authorised AstralPool...

Page 35: ...uct has been subject to accident negligence alteration abuse or misuse The warranty does not extend to a Normal wear andtear b Weather and other environmental conditions including but not limited to storm flood and or heat wave damage or c Service and maintenanceitems d Installations in countries outside of Australia and its associated territories Examples of exclusions include but are not limited...

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