Astra powerLIFT AE5000 Page 3 User Manual Download

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ÍNDEX

1 Information abuut the manual

1.1 Symbols of the manual

2 Purpose of use

2.1 Manufacturer ID

3 The product

3.1 Unpacking

3.2 Lift ID

3.3 Technical specifications

3.4 Installation / Civil Work

3.5 Content manipulation

4 Before using the product

4.1 Warnings

4.2 Safety areas

4.3 Protection for the worker

5 Installation and start up

5.1 Pneumatic and hydraulic connection

5.2 Start up

5.3 How to use

5.4 Set up the lift

5.5 Installation of the pads

5.6 Setting up the lifting pads

5.7 Secure the working area

5.8 Movement of the lift with load

5.9 Descending

6 Accessories

6.1 Anchoraje to the ground (AE5230)

6.2 Handle(AE5200)

6.3 Kit adaptors 4x4 & SUV

7 Maintenance

7.1 Maintenance plan

7.2 Cleaning

7.3 Periodic inspection

8 Drawings

8.1 Drawings Hydraulic Circuit

8.2 Exploded view

8.3 CE Declaration of conformity

PÁG. 04
PÁG. 04

PÁG. 05
PÁG. 05
PÁG. 06
PÁG. 07
PÁG. 08
PÁG. 10

PÁG. 10
PÁG. 10
PÁG. 11
PÁG. 11

PÁG. 11
PÁG. 11
PÁG. 13
PÁG. 13
PÁG. 13
PÁG. 15
PÁG. 15
PÁG. 16
PÁG. 16
PÁG. 18

PÁG. 18
PÁG. 18
PÁG. 16
PÁG. 19

PÁG. 20
PÁG. 20
PÁG. 20
PÁG. 20

PÁG. 21
PÁG. 21
PÁG. 22
PÁG. 28

USER MANUAL

AE5000 powerLIFT / AE500R powerLIFT & move

Summary of Contents for powerLIFT AE5000

Page 1: ...User Manual powerLIFT CODE DESCRIPTION SERIAL No AE5000 powerLIFT AE500R powerLIFT move Spray booths Welding Benches Lifts ...

Page 2: ......

Page 3: ...ing up the lifting pads 5 7 Secure the working area 5 8 Movement of the lift with load 5 9 Descending 6 Accessories 6 1 Anchoraje to the ground AE5230 6 2 Handle AE5200 6 3 Kit adaptors 4x4 SUV 7 Maintenance 7 1 Maintenance plan 7 2 Cleaning 7 3 Periodic inspection 8 Drawings 8 1 Drawings Hydraulic Circuit 8 2 Exploded view 8 3 CE Declaration of conformity PÁG 04 PÁG 04 PÁG 04 PÁG 04 PÁG 05 PÁG 05...

Page 4: ...indicated in the tech nical specifications indicated below 1 Information about the manual 2 Purpose of use 1 1 Symbols of the manual WARNING CAUTION NOTE Possible risk of death serious injury and or property damage Possible risk of injury and or property damage Recommendations for the proper use Manufacturer Tax Identification Number Address Phone number Website E mail Phone in Italy Apuana S L B ...

Page 5: ...ft 2 Lifting pads 3 A pump B Central unit 4 Manual A B 01 04 03 03 02 DANGER The content can only be manipulated by qualified personnel MANIPULATION OF THE LIFTS AND ITS ACCESORIES Place the lift in horizontal position and fix the crane to the elevator with two tapes at each end to transport move the structure correctly Make sure that the tapes are in good condition and correctly placed 5 USER MAN...

Page 6: ...ra 6 08192 St Quirze V SPAIN T 34 937 864 011 Type AE______ S N ________ Capacity 3000 Kg Year ________ Every machine will be equipped with an identification tag on one of its parts and in a visible way to differen tiate it from other machines of the same model The label corresponds to the following figure 6 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 7: ... Dimensions 1 640 x 890 x 100 mm Maximum height of the lift 970 mm Minimum height of the lift 100 mm Total weight 320 kg Lifting capacity 3 000 kg Oil capacity from the pump 4 5 L Type of oil used ISO 46 Feeding air pressure 7 8 bares figure 04 7 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 8: ...tallation of the machine can only be carried out by qualified personnel who comply with the occupational risk prevention regulations Below you can find the map need for doing the civil work have a look on Figure 04 and 05 only for AE5000 WARNING 8 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 9: ...1690 2000 MIN 1500 MIN 924 20 275 FEEDINGTUBE MIN50X50 ENGINE SIDE A A 50 110 SECTION A A figure 06 9 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 10: ... a flat pavement perfectly levelled with enough capacity to support the load of the lift along with its maximum load and protected from adver se factors such as temperature humidity wind rain etc It should not be used on a rough surface or other type of pavement that does not meet the minimum requirements for proper operation This product has been developed to repair vehicles not to lift people Th...

Page 11: ...f the customer For more details read section 3 1 Components of the machine and section 6 How to use The air pressure in the network necessary to operate the elevator must be between 7 and 8 bars Check that the necessary pressure is correct and that there are no air leaks in the circuit WARNING AIR BREATHER Before the first use open the screw indicated in figure 06 three turns This will allow the a...

Page 12: ... be connected to the hydraulic connections Please be sure to connect each hydraulic hose with its right partner it means connect each quick plug with its right colour Otherwise the function will be significantly affected in the control that controls the descent and the rise of the elevator In the pneumatic connection the hose of the compressed air supply network of the workshop will be connected 1...

Page 13: ...e continue to press If the pedal is released the lift will stop If the operations described in point 5 are carried out successfully the powerLIFT is ready for use These operations must be checked before carrying out any operation In addition it must be ensured that the mass of the vehicle to be treated does not exceed 3000kg the maximum load authorized by the lift 5 4 Set up the lift Before placin...

Page 14: ...hicle in the correct position Position that is mentioned in the table of the elevator where it is marked which is the side where the engine of the vehicle must be located MOTOR SIDE In the case of placing it upside down the vehicle can fall from the top damaging it and any object and person that is around figure 10 14 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 15: ... Swing the arms and slide the supports by these to make the support fit with the ideal point of elevation where normally a lifting jack would be positioned as showed in Figure 13 Never carry out the vehicle lifting maneuver without installing the pads provided by the manufacturer WARNING 15 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 16: ...r if the aforementioned indications are not respected WARNING 5 8 Movement of the lift with load Thanks to the accessories it is possible to move the lift with the vehicle on the top without hardly any effort on the entire surface of the workshop For this it is essential to have a double effect cylinder system In order to move the lift with the vehicle on the top the vehicle must exceed the height...

Page 17: ...the wheel on the pins 3 Assure the wheels 4 Tighten screw figure 15 In this situation the pump can be picked up or unplugged to later push the car in any direction you want to reach 17 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 18: ... lift it is time to remove them 5 9 Descending Simple Effect AE5000 To descent the lift press the pump pedal down the heel area The elevator will go down as long as we continue to press and it will remain quiet when we stop doing it Double Effect AE500R To descent the lift turn the knob to the down position DOWN and press the pedal The lift will go down while we continue pressing If the pedal is r...

Page 19: ...AE5200 figure 18 AE5034 AE5030 figure 19 6 2 Handle AE5200 6 3 Kit Adaptors 4x4 SUV AE5030 for AE5000 AE5034 for AE500R 19 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 20: ... un control exahustivo de las inspecciones del elevador en el registro de inspecciones que se puede encontrar en la página 22 del manual No usar el elevador si se detectan fugas en el sistema neumático ni en el sistema hidraúlico tuercas excesivamente aflojadas o seegers deformados o ausentes PELIGRO NOTA Recomendamos llevar un control exahustivo de las inspecciones del elevador en el registro de ...

Page 21: ...rioration 8 1 Drawings Hydraulic Circuit figure 20 8 Drawaings 4 3 3 2 1 1 Simple effect cylinder 2 Caudalimeter valve 3 Fast connection 4 Pedal pump 1 Double effect cylinder 2 Double effect valve 3 Fast connection 4 Control pump by key AE5000 AE500R 1 4 3 3 2 1 1 21 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 22: ...01 02 03 04 05 08 09 10 11 12 13 14 15 16 17 18 19 01 AE5000 AE500R 02 03 04 05 21 22 23 06 07 06 20 figure 21 8 2 Exploded view 22 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 23: ...PLN100 24 26 25 47 27 28 29 30 31 32 26 33 34 35 36 37 38 31 39 39 40 41 42 43 44 45 46 figure 22 Details of item 01 of Figure 21 23 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 24: ... 63 64 62 61 61 62 63 65 66 65 66 71 64 62 61 61 62 64 70 68 67 69 68 67 52 53 54 53 55 56 57 58 48 49 51 59 51 50 49 50 figure 23 Details of items 15 and 20 of Figure 21 24 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 25: ... ZINCADE ROUND PAD SIMPLE DISPLACER HYDRAULIC CYLINDER WITH BASE AND BENCH SEEGER RING DIN 471 Ø25 LEVER FOR TRABA SCREW DIN912 8 8 M6X30 ZINCADO GLASSES FOR THE TRABA DIN 985 M6 ZINCADE AUTOBLOCKING NUT HEX NUT 1 2 BSP SIMPLE EFFECT CARTRIDGE CYLINDER D16 C15 SECURITY SAFETY SYSTEM SINGLE EFFECT HYDRAULIC SYSTEM CYLINDRICAL SELF LUBRICANT CAP Ø25 L30 CYLINDRICAL SELF LUBRICANT CAP Ø25 L20 SHIFTER...

Page 26: ...T HYDRAULIC CYLINDRE SIMPLE EFFECT HYDRAULIC CILINDER DOUBLE EFFECT HYDRAULIC CILINDER BOUNDED SEAL 3 8 REDUCER SUPPLEMENT M3 8 H1 4 HYDRAULIC T 1 4 CONICAL FOR TUBE Ø8 HYDRAULIC ELBOW 1 4G CONICAL FOR TUBE Ø8 HYDRAULIC TUBE IN Z HYDRAULIC TUBE IN U HOSE L4000MM 1 4M a 1 4M STRAIGHT TUBE FITTING Ø8 MALE CYLINDRICAL THREAD 1 4 HYDRAULIC STRAIGHT TUBE HYDRAULIC TUBE IN Z LENGTH 06 02 01 06 02 02 01 ...

Page 27: ...Number 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 SIMPLE OVERCENTER VALVE 01 MPME00033 Description Quantity Code 27 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 28: ... the Parliament and the European Council 2006 42 CE according to the application of the laws of the member states on equipement It adapts to the standards s or policies of the document s of DIN EN 1493 2010 and has been applied in harmony with the following standards EN 292 General main design standards EN 626 1 Reduce risks to human health Responsibilities for parts or components added by the cus...

Page 29: ...Date Maintenance Result Signature 9 Expedition registration 29 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 30: ...Date Maintenance Result Signature 30 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 31: ...31 USER MANUAL AE5000 powerLIFT AE500R powerLIFT move ...

Page 32: ...2019 astraballero com Spray booths Welding Benches Lifts ...

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