STEP #1 - PREPARATION
DO NOT CUT THE BANDS
CHECK THE HEIGHT AND WIDTH OF THE DOOR OPENING.
CHECK IF THE DOOR JAMBS ARE PLUMB.
CHECK IF THE FLOOR AND HEADER ARE LEVEL.
CHECK THE CLEARANCE CHARTS FOR SIDE ROOM AND HEAD ROOM
REQUIREMENTS. (SEE DIAGRAM 9)
A.
B.
C.
D.
CLEARANCE REQUIREMENTS
HEIGHT
X
Y
Z
UP TO 8'
20"
9-1/2"
10-1/2"
UP TO 10'
11"
10"
21"
UP TO 16'
23"
11"
12"
Y
Z
X
DOOR ASSEMBLY
CEILING
DOOR SUPPORT
BRACKETS
OPENING
HEIGHT
(HEADER)
OPENING
WIDTH
NON-
DRIVE
SIDE
UP TO 20'
24"
12"
12"
NOTE:
"Z" DIMENSION INCLUDES 2" TO ALLOW THE BOTTOM ANGLE TO PASS
WHEN SPINNING THE DOOR TO PRETENSION THE SPRINGS. IF
HEADROOM IS LIMITED YOU CAN DEDUCT 2" FROM "Z" AND TENSION
SPRING USING A PIPE WRENCH OR THE CHAIN HOIST.
MARK THE HORIZONTAL POSITION OF THE SUPPORT BRACKETS (29-36).
MARK THE VERTICAL DIMENSION OF THE SUPPORT BRACKET (DIMENSION
"Y") BY USING A TRANSIT OR WATER LEVEL.
THE DOOR MUST BE LEVEL.
DRILL HOLES AND FASTEN THE BRACKETS WITH THE PROPER WALL
FASTENERS REQUIRED TO OBTAIN A SOLID MOUNTING. USE THROUGH
BOLTS ON SOFT BLOCK OR BRICK.
VERIFY THE MINIMUM HEADROOM REQUIREMENT, DIMENSION "X." IF
INSUFFICIENT, LOWER THE BRACKETS UNTIL "Z" IS OBTAINED. IF THE
BRACKET IS LOWERED BY MORE THAN 2" THIS WILL REDUCE THE
OPENING HEIGHT. THE GUIDE HEIGHT SHOULD BE REDUCED
ACCORDINGLY.
A.
B.
C.
D.
INSTALL ROPE (IF REQUIRED) AS FOLLOWS:
1.
THREAD 1/4" ROPE THROUGH HOLE PROVIDED
IN THE CENTER OF THE BOTTOM ANGLE.
A.
26
INSTALL THE 4:1 POCKET WHEEL REDUCTION GEAR CHAIN HOIST (IF
EQUIPPED) AS FOLLOWS:
1.
INSTALL DRIVE SPROCKET (59) ON PREFERRED SIDE USING
3/8" - 16 x 1-1/2" HEX BOLT (64) AND 3/8" LOCK WASHER (63).
2.
REMOVE SPRING CLAMP ON DRIVE SIDE AND DISCARD. SLIDE NYLON
SPACER (62) ONTO DOOR AXLE.
3.
SLIDE POCKET WHEEL ASSEMBLY (58) ONTO DOOR AXLE AND ALIGN
SPROCKETS PARALLEL TO EACH OTHER.
4.
CONNECT DRIVE CHAIN (60) AROUND BOTH SPROCKETS USING THE
MASTER LINK (61) PROVIDED.
5.
AFTER THE DOOR TENSION HAS BEEN ADJUSTED (STEP 6), TIGHTEN SET
SCREWS ON POCKET WHEEL ASSEMBLY.
B.
INSTALL THE 8:1 POCKET WHEEL REDUCTION GEAR CHAIN HOIST (IF
EQUIPPED) AS FOLLOWS:
1.
INSTALL DRIVE SPROCKET (66) ON PREFERRED SIDE USING 3/8" -16
x1-1/2" HEX BOLT (70) AND 3/8" LOCK WASHER (69), 3/8" FLAT WASHER (71)
& 3/8" -16 HEX NUT (72) PROVIDED.
2.
DO NOT REMOVE SPRING CLAMP (5) OR FLAT WASHER (27) THAT HOLDS
DOOR IN POSITION ON THE DOOR AXLE.
3.
SLIDE POCKET WHEEL ASSEMBLY (65) ONTO DOOR AXLE AND ALIGN
SPROCKETS PARALLEL TO EACH OTHER.
4.
CONNECT DRIVE CHAIN (67) AROUND BOTH SPROCKETS USING THE
MASTER LINK (68) PROVIDED.
5.
AFTER THE DOOR TENSION HAS BEEN ADJUSTED (STEP 6), TIGHTEN SET
SCREWS ON POCKET WHEEL ASSEMBLY.
C.
INSTALL ELECTRIC OPERATOR KIT (IF EQUIPPED) AS FOLLOWS:
1.
INSTALL E.O. SPROCKET (74) TO THE END DRUM OF DOOR ON PREFERRED
SIDE USING 3/8"-16 x1-1/2" HEX BOLT (76), 3/8"-16 HEX NUT (78) AND 3/8"
LOCK WASHER (75), 3/8" FLAT WASHER (77)
2.
SLIDE FLAT ROUND WASHER (27) AND SPRING CLAMP ASSEMBLY (5) ONTO
DOOR AXLE AND SECURE SET SCREW WITH CLAMP AND WASHER AGAINST
BEARING AND END OF DRUM. (SEE DIAGRAM 13)
D.
DIAGRAM 9
DOOR
AXLE
DOOR
AXLE
DRIVE
SIDE
DIAGRAM 13
DIAGRAM 10
NOTE:
RIGHT HAND DRIVE SHOWN, LEFT HAND OPPOSITE.
STEP #2 - INSTALL SUPPORT BRACKETS
STEP #3 - DRIVE INSTALLATION
DRIVE SPROCKET
ASSEMBLY
(59)
SET SCREW
DOOR SHAFT
NYLON SPACER
(62)
HAND CHAIN
(94)
DRUM WHEEL (28)
DRIVE
SPROCKET
(59)
DRIVE CHAIN
(60)
POCKET WHEEL
ASSEMBLY (58)
DIAGRAM 11
79
85
DIAGRAM 14
DIAGRAM 15
E.
HAND CHAIN
(94)
POCKET WHEEL
ASSEMBLY (65)
SET SCREW
DOOR SHAFT
DRIVE SPROCKET
ASSEMBLY
(66)
DIAGRAM 12
DRUM WHEEL (28)
DRIVE
SPROCKET
(66)
DRIVE CHAIN
(67)
HEADROOM
SIDE ROOM (PER SIDE) - OUTSIDE BRACKET
MODEL 201 & 202
PUSH-UP / ROPE
4:1 OR 8:1 POCKET WHEEL HOIST
2000R-40 OR 72 CHAIN HOIST
ELECTRICAL OPERATOR
DRIVE SIDE
6"
9"
7-1/2"
NON-DRIVE SIDE
6"
6"
6"
6"
MODEL 203 & 203IM & 204
4"
11"
BACK OF GUIDE
END OF AXLE
3-1/2"
11"
BACK OF GUIDE
END OF AXLE
MODEL 201HD & 202HD
2-1/2"
9"
BACK OF GUIDE
END OF AXLE
PER SIDE
PUSH-UP / ROPE
4:1 OR 8:1 POCKET WHEEL HOIST
2000R-40 OR 72 CHAIN HOIST
ELECTRICAL OPERATOR
PUSH-UP / ROPE
4:1 OR 8:1 POCKET WHEEL HOIST
2000R-40 OR 72 CHAIN HOIST
ELECTRICAL OPERATOR
7-1/2"
9"
7"
7-1/2"
7-1/2"
7"
7"
7"
7"
9"
7-1/2"
7-1/2"
7-1/2"
7-1/2"
7-1/2"
7-1/2"
7-1/2"
PAGE 2 (3-2014)
WHICH HOLD THE DOOR IN A ROLL. YOU WILL BE TOLD AT A LATER TIME EXACTLY WHEN TO CUT THEM.
NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED.
FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING.
DRIVE SIDE
NON-DRIVE SIDE
DRIVE SIDE
NON-DRIVE SIDE
PER SIDE
PER SIDE
NOTE:
REFERENCE DIAGRAM 14
FOR 2000R-40 & DIAGRAM
15 FOR 2000R-72 CHAIN
HOIST.
INSTALL 2000R-72 OR 40 REDUCTION GEAR CHAIN HOIST (IF EQUIPPED) AS
FOLLOWS:
1.
INSTALL DRIVE SPROCKET ON CORRECT SIDE FOR EXTENDED BRACKET
USING 3/8 - 16 x 1 1/2" HEX BOLT (84), 3/8" LOCK WASHER (83), 3/8" FLAT
WASHER (89) (2000R-72 ONLY) AND 3/8" - 16 HEX NUT (90) (2000R-72 ONLY).
2.
INSTALL CHAIN HOIST ASSEMBLY ON TO THE HOIST SUPPORT ANGLES
USING 3/8" - 16 x 1 1/2" HEX BOLT (84), 3/8" LOCK WASHER (83), 3/8" FLAT
WASHER (89) AND 3/8"-16 HEX NUTS (90) AS SHOWN. (SEE DIAGRAM 14/15)
3.
ALIGN BOTH SPROCKETS PARALLEL WITH EACH OTHER.
4.
CONNECT DRIVE CHAIN (81/87) AROUND
BOTH SPROCKETS USING MASTER
LINK (82/88) PROVIDED.
10
34
36
30
32
