4
ONCE EVERY FOUR MONTHS:
•
Clean the top of the battery, if necessary. This can be done using water and a clean cloth. The addition of baking soda to the water will make
the job easier. If baking soda is used, be sure that none if it gets into cells of the battery.
•
Clean all corrosion from the battery posts and from the inside of the battery terminals.
•
After cleaning, a thin film of motor oil, axle grease, or commercially available corrosion preventative wiped onto battery posts and terminals will
help reduce corrosion.
•
Interior of the battery box should be cleaned by wiping with a rag soaked in baking soda and water.
ASSEMBLY AND BATTERY INSTALLATION INSTRUCTIONS
Handle Installation:
Attach handle to rear of charging unit with four #10 oval head sheet metal screws provided.
Handle should go through holes in lid as shown. Attach output clamps to insulated storage bar
as shown in “STORAGE INSTRUCTIONS”.
Battery Installation:
a.
Set battery on tray in battery compartment as shown.
THE POSITIVE POST OF THE BATTERY SHOULD ALWAYS BE TOWARD THE RIGHT SIDE
(SWITCH SIDE) OF THE CABINET.
b.
Tighten and secure the battery hold-down strap. If the strap goes over cell caps, the strap should
be pulled down between the cell caps to allow for routine maintenance and to keep battery
secure.
c.
Be sure the battery posts are clean and in good condition before attaching the terminals to them.
A thin film of motor oil or axle grease wiped onto the battery posts before attaching the cables
will reduce corrosion.
d.
Battery Terminal Installation for Top Post Batteries: Attach battery terminals to battery as shown.
The unit’s positive battery terminal is the one with the red heat shrink on the cable. Battery
terminals should not be installed so as to overlap the filler caps. Battery Terminals should not be
turned toward the side panels.
e.
Battery Terminal Installation for Side Terminal Batteries: If your side terminal battery does not
have posts, and has only threaded inserts, you will need to purchase a set of screw in adapters
available at an auto parts store.
Attach battery terminals to battery posts as shown. The unit’s positive battery terminal is the one
that has red heat shrink around the cable.
f.
Double check the polarity of your connections. The positive battery terminal (the one with red
heat shrink on the cables) should be attached to the positive post.
g.
Install panels back on battery box.
h.
The unit is now ready for use. If the battery you installed was discharged or in an unknown state
of charge, you will want to charge it. Connect the AC cord to power supply.
WIRING DIAGRAM
6127 & 6127XL REPAIR PARTS LIST
1.
Transformer ............................................................. 610515
2.
PCB ......................................................................... 611333
3.
Cable set ................................................................. 611334
4.
Clamps (1 pair w/jaws) ................................................ 6202
5.
Battery Tray and Strap Model: 6127 ....................... 610593
6.
Battery Tray and Strap Model: 6127XL .................. 611335
7.
Circuit Breaker ........................................................ 611336
8.
AC Cord .................................................................. 611337
9.
Switch, Rotary ....................................................... 900127
10. Cigar, Plug .............................................................. 611257
11. Indicator, Lamp ....................................................... 611361
ASSOCIATED EQUIPMENT CORPORATION
5043 FARLIN AVENUE ST. LOUIS, MO 63115
TEL. (314)385-5178 FAX. (314)385-3254
www.associatedequip.com
W2409
027-0956 Rev. 20140107
TOP POST
SIDE POST
TERMINAL INSTALLATION
