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11.

 

DC CONNECTION PRECAUTIONS

 

a.

 

Connect and disconnect the DC output clamps only after setting the charger switches to the 

OFF

 position from the electric outlet.  Never 

allow the clamps to touch each other even with charger turned off. 

b.

 

Attach the DC clamps to the battery post and twist or rock back and forth several times to make a good connection.  This tends to keep 
the clamps from slipping off the terminals and helps to reduce the risk of sparking. 

c.

 

NEVER touch the charger leads or rock the clamps when the charger is "ON".  This can break the connection at the battery and cause an 
explosion. 

d.

 

NEVER break "live" circuits at the battery terminals because it may spark.  Always be sure the charger is "OFF" before removing the 
charger leads from the battery. 

 

12.

 

FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE THE VEHICLE.  A SPARK NEAR THE 
BATTERY MAY CAUSE BATTERY EXPLOSION.  TO REDUCE THE RISK OF A SPARK NEAR THE 
BATTERY:

 

a.

 

Read section "STOP/GO LITE INSTRUCTIONS" before proceeding. 

b.

 

Check the polarity of the battery post.  The POSITIVE (POS, P, +) usually has a larger diameter than the NEGATIVE (NEG, N, -) post. 

c.

 

Attach at least a 24 inch long 6-gauge (AWG) insulated battery cable to the NEGATIVE (NEG, N, -) battery post. 

d.

 

Connect the POSITIVE (RED) charger clamp to the POSITIVE (POS, P, +) post of the battery. 

e.

 

Touch the contact button of the STOP/GO LITE to the free end  of the battery cable.  If the red light comes on, reverse the connections to 
the battery and retest.  When the green light come on, position yourself and the free end of the cable as far away from the battery as 
possible, then connect the NEGATIVE (BLACK) charger clamp to the free end of cable. 

f.

 

Do not face the battery when making the final connection. 

g.

 

When disconnecting the charger, always do so in reverse sequence of connecting procedure, and break the first connection while 
standing as far away from the battery as practical. 

h.

 

A marine (boat) battery must be removed and charged on shore.  To charge it on board requires equipment specially designed for marine 
use. 

 

13.

 

GROUNDING INSTRUCTIONS

 

This battery charger should be connected to a grounded, metal, permanent wiring system, or, an equipment-grounding conductor should be 
run with circuit conductors and connected to equipment-grounding terminal or lead on battery charger.  Connections to battery charger should 
comply with all local codes and ordinances. 

 

14.

 

AC POWER CONNECTION

 

a.

 

Wire to 190-262 volt single phase 50/60 cycle supply.  Wiring and size must meet local and national electrical codes and carry 15 
amperes. 

b.

 

Measure the voltage across the two hot leads that will be supplying voltage to the charger. 

c.

 

Remove the left side panel of the charger. 

d.

 

Bring the AC wiring in through the strain relief connector in the lower right corner of the back panel. 

e.

 

Connect one hot leg to terminal strip marked "Hot Leg".  Connect the other hot leg to voltage tap nearest to the voltage measured in Step 
b. If measured voltage is between two voltage taps, connect to the tap of higher voltage.  Connect the neutral wire to the ground screw on 
the base of the charger. 

f.

 

Tighten the strain relief connector leaving only the minimum amount of extra wire in the charger. 

g.

 

When connecting the charger to a charging rack, always be sure the connections are made with the correct polarity.  The positive lead on 
the charger is marked with red tape. 

 

15.

 

MOUNTING INSTRUCTIONS

 

a.

 

Mount angle brackets securely to the wall 8-1/2 
inches apart. 

b.

 

Place charger and shelf assembly on brackets. 

c.

 

Center shelf on brackets and screw brackets to 
shelf with screws provided. 

 

 

Summary of Contents for 6068

Page 1: ...eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and water If acid enter eyes immediately flood eyes with running cold water for at least 10 minutes and get medical attention immediately e NEVER smoke or allow a spark or flame in vicinity of the battery or engine f Be extra cautious to reduce risk of dropping a metal tool onto the battery It mi...

Page 2: ...aking the final connection g When disconnecting the charger always do so in reverse sequence of connecting procedure and break the first connection while standing as far away from the battery as practical h A marine boat battery must be removed and charged on shore To charge it on board requires equipment specially designed for marine use 13 GROUNDING INSTRUCTIONS This battery charger should be co...

Page 3: ...oy This reduces gassing and water loss 4 Maintenance free batteries have both plates made from lead calcium alloy c If two types of batteries are to be charged at one time do not exceed the lower of the recommended end of charge voltages d As a group of batteries are charged the output current of the charger will decrease and the output voltage will rise e For fast charging keep the voltage adjust...

Page 4: ...6075 6075 6075 6075 START OF CHARGE DURING CHARGE LATER DURING CHARGE END OF CHARGE DARK AREA REPRESENTS STATE OF CHARGE AT 4 ...

Page 5: ... ORANGE COARSE SWITCH VOLTMETER YELLOW IN IN AMMETER 9V BLACK SHUNT 190 A B B A MODEL 6068 PARTS LIST Transformer 610900 Diode 610275 Ammeter 610891 P C Board 610901 On Off Breaker 1 610272 DC Cable set 610276 Voltmeter 610890 Bezel w hardware 610899 Switch with knob 1 605675 Clamps 1pair includes jaws 6202 Jaw Kit repairs 1 clamp 6204 Parts may be purchased from your local authorized service depo...

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